DeWalt DCE150 Instruction Manual
DCE150
20V Max* Cordless Cable Cutter
Coupe-câble sans fil de 20V Max*
Cortacables inalámbrico de 20 V Max*
INSTRUCTION MANUAL
GUIDE D’UTILISATION
MANUAL DE INSTRUCCIONES
INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE
GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE
USAR EL PRODUCTO.
If you have questions or comments, contact us.
Pour toute question ou tout commentaire, nous contacter.
Si tiene dudas o comentarios, contáctenos.
1-800-4-DeWALT • www.dewalt.com
FINAL PRINT SIZE: 8.5 x 5.5"
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Definitions: Safety Guidelines
The definitions below describe the level of severity for each signal
word. Please read the manual and pay attention to these symbols.
DANGER: Indicates an imminently hazardous situation which,
if not avoided, will result in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if
not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if
not avoided, may result in minor or moderate injury.
NOTICE: Indicates a practice not related to personal injury
which, if not avoided, may result in property damage.
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR
ANY DeWALT TOOL, CALL US TOLL FREE AT: 1-800-4-DeWALT
(1-800-433-9258).
WARNING: To reduce the risk of injury, read the instruction
manual.
General Power Tool Safety Warnings
WARNING! Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in
electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your mains-operated
(corded) power tool or battery-operated (cordless) power tool.
1) WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or dark areas
invite accidents.
b) Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases or
dust. Power tools create sparks which may ignite the dust or
fumes.
c) Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces
such as pipes, radiators, ranges and refrigerators. There
is an increased risk of electric shock if your body is earthed or
grounded.
c) Do not expose power tools to rain or wet conditions. Water
entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension
cord suitable for outdoor use. Use of a cord suitable for
outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable,
use a ground fault circuit interrupter (GFCI) protected
supply. Use of a GFCI reduces the risk of electric shock.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a power
tool while you are tired or under the influence of drugs,
alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
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b) Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask, non-
skid safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in
the off position before connecting to power source and/
or battery pack, picking up or carrying the tool. Carrying
power tools with your finger on the switch or energizing power
tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the
power tool on. A wrench or a key left attached to a rotating
part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry.
Keep your hair, clothing and gloves away from moving
parts. Loose clothes, jewelry or long hair can be caught in
moving parts.
g) If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection can
reduce dust-related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct power tool
for your application. The correct power tool will do the job
better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with the
switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the
battery pack from the power tool before making any
adjustments, changing accessories, or storing power
tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or
these instructions to operate the power tool. Power tools
are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding
of moving parts, breakage of parts and any other
condition that may affect the power tool’s operation. If
damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained
cutting tools with sharp cutting edges are less likely to bind and
are easier to control.
g) Use the power tool, accessories and tool bits etc., in
accordance with these instructions taking into account
the working conditions and the work to be performed.
Use of the power tool for operations different from those
intended could result in a hazardous situation.
5) BATTERY TOOL USE AND CARE
a) Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one type of battery
pack may create a risk of fire when used with another battery
pack.
b) Use power tools only with specifically designated battery
packs. Use of any other battery packs may create a risk of
injury and fire.
c) When battery pack is not in use, keep it away from other
metal objects like paper clips, coins, keys, nails, screws,
or other small metal objects that can make a connection
from one terminal to another. Shorting the battery terminals
together may cause burns or a fire.
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d) Under abusive conditions, liquid may be ejected from
the battery, avoid contact. If contact accidentally occurs,
flush with water. If liquid contacts eyes, additionally seek
medical help. Liquid ejected from the battery may cause
irritation or burns.
6) SERVICE
a) Have your power tool serviced by a qualified repair
person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
Cable Cutter Safety Warnings
WARNING: To reduce the risk of injury, always store and
transport the cutter with the blades fully closed.
• DO NOT CUT STEEL CABLES OR OTHER OBJECTS. This
cable cutter is only intended for cutting aluminum and
copper cables.
• Keep all body parts away from the cutters and mechanism.
A moment of inattention while operating power tools may
result in serious personal injury. Do not cut short pieces of
material that put fingers near blades. Blade is sharp.
• DO NOT CUT LIVE WIRES. Do not operate tool near live
wires. This tool is not manufactured to ASTM F1505, or IEC
60900. Always de-energize lines and equipment prior to working
on, or around them.
• Secure and support the cable prior to making the cut to
prevent movement during cutting. Ensure the cut-off remnant
will not create a hazard after the cut.
• Keep a firm grip on the tool at all times. Forces on the tool may
change during and after the cut.
• ALWAYS wear ANSI Z87.1 eye protection (CAN/CSA Z94.3).
Cutting operations may cause material pieces to fly. Flying particles
can cause permanent eye damage.
• Always wear gloves when handling cable. The ends can be
sharp and can cause serious personal injury.
• Inspect tool and cutting dies before use. Replace any worn or
damaged parts. A damaged or improperly assembled tool can
break and strike operator or nearby personnel.
• Always wear safety shoes to protect your feet from sharp metal
debris on the floor.
• Stay clear of end pieces that may fall after cutting off. They may be
sharp and/or heavy.
• NEVER re-sharpen the fixed or movable blades.
• Air vents often cover moving parts and should be avoided.
Loose clothes, jewelry or long hair can be caught in moving parts.
WARNING: ALWAYS use safety glasses. Everyday eyeglasses are
NOT safety glasses. Also use face or dust mask if cutting operation is
dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:
• ANSI Z87.1 eye protection (CAN/CSA Z94.3),
• ANSI S12.6 (S3.19) hearing protection,
• NIOSH/OSHA/MSHA respiratory protection.
WARNING: Some dust created by power sanding, sawing,
grinding, drilling, and other construction activities contains chemicals
known to the State of California to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry
products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do
this type of work. To reduce your exposure to these chemicals: work
in a well ventilated area, and work with approved safety equipment,
such as those dust masks that are specially designed to filter out
microscopic particles.
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• Avoid prolonged contact with dust from power sanding,
sawing, grinding, drilling, and other construction activities.
Wear protective clothing and wash exposed areas with soap
and water. Allowing dust to get into your mouth, eyes, or lay on
the skin may promote absorption of harmful chemicals.
WARNING: Use of this tool can generate and/or disperse dust,
which may cause serious and permanent respiratory or other injury.
Always use NIOSH/OSHA approved respiratory protection appropriate
for the dust exposure. Direct particles away from face and body.
WARNING: Always wear proper personal hearing protection
that conforms to ANSI S12.6 (S3.19) during use. Under some
conditions and duration of use, noise from this product may contribute
to hearing loss.
CAUTION: When not in use, place tool on its side on a stable
surface where it will not cause a tripping or falling hazard.
Some tools with large battery packs will stand upright on the battery
pack but may be easily knocked over.
• The label on your tool may include the following symbols. The
symbols and their definitions are as follows:
V ................... volts A ....................... amperes
Hz ................ hertz W ...................... watts
min ............... minutes or AC ........... alternating
or DC .. direct current current
................. Class I Construction or AC/DC ... alternating
(grounded) ......................... or direct
................ Class II Construction current
(double insulated) no ..................... no load
…/min ........... per minute speed
BPM............. beats per minute n ....................... rated
IPM .............. impacts per minute ......................... speed
RPM ............. revolutions per ...................... earthing
minute terminal
sfpm............. surface feet ...................... safety alert
..................... per minute symbol
SPM ............. strokes per minute ..................... visible radiation
Important Safety Instructions for All
Battery Packs
When ordering replacement battery packs, be sure to include the
catalog number and voltage. Consult the chart at the end of this
manual for compatibility of chargers and battery packs.
The battery pack is not fully charged out of the carton. Before using
the battery pack and charger, read the safety instructions below and
then follow charging procedures outlined.
READ ALL INSTRUCTIONS
• Do not charge or use the battery pack in explosive
atmospheres, such as in the presence of flammable liquids,
gases or dust. Inserting or removing the battery pack from the
charger may ignite the dust or fumes.
• NEVER force the battery pack into the charger. DO NOT
modify the battery pack in any way to fit into a noncompatible charger as battery pack may rupture causing
serious personal injury. Consult the chart at the end of this
manual for compatibility of batteries and chargers.
• Charge the battery packs only in designated DeWALT chargers.
• DO NOT splash or immerse in water or other liquids.
• Do not store or use the tool and battery pack in locations
where the temperature may reach or exceed 104°F (40°C)
(such as outside sheds or metal buildings in summer). For
best life store battery packs in a cool, dry location.
NOTE: Do not store the battery packs in a tool with the
trigger switch locked on. Never tape the trigger switch in
the ON position.
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WARNING: Fire hazard. Never attempt to open the battery pack for
any reason. If the battery pack case is cracked or damaged, do not
insert into the charger. Do not crush, drop or damage the battery pack.
Do not use a battery pack or charger that has received a sharp blow,
been dropped, run over or damaged in any way (e.g., pierced with a
nail, hit with a hammer, stepped on). Damaged battery packs should
be returned to the service center for recycling.
WARNING: Fire hazard. Do not store or carry the battery
pack so that metal objects can contact exposed battery
terminals. For example, do not place the battery pack in aprons,
pockets, tool boxes, product kit boxes, drawers, etc., with loose
nails, screws, keys, etc. Transporting batteries can possibly
cause fires if the battery terminals inadvertently come in
contact with conductive materials such as keys, coins, hand
tools and the like. The US Department of Transportation Hazardous
Material Regulations (HMR) actually prohibit transporting batteries in
commerce or on airplanes (e.g., packed in suitcases and carry-on
luggage) UNLESS they are properly protected from short circuits. So
when transporting individual battery packs, make sure that the battery
terminals are protected and well insulated from materials that could
contact them and cause a short circuit.
SPECIFIC SAFETY INSTRUCTIONS FOR LITHIUM ION (Li-Ion)
• Do not incinerate the battery pack even if it is severely
damaged or is completely worn out. The battery pack can
explode in a fire. Toxic fumes and materials are created when
lithium ion battery packs are burned.
• If battery contents come into contact with the skin,
immediately wash area with mild soap and water. If battery
liquid gets into the eye, rinse water over the open eye for 15 minutes
or until irritation ceases. If medical attention is needed, the battery
electrolyte is composed of a mixture of liquid organic carbonates
and lithium salts.
• Contents of opened battery cells may cause respiratory
irritation. Provide fresh air. If symptoms persist, seek medical
attention.
WARNING: Burn hazard. Battery liquid may be flammable if
exposed to spark or flame.
The RBRC® Seal
The RBRC® (Rechargeable Battery Recycling Corp-
oration) Seal on the nickel cadmium, nickel metal
hydride or lithium-ion batteries (or battery packs)
indicates that the costs to recycle these batteries (or
battery packs) at the end of their useful life have already been paid
by DeWALT. In some areas, it is illegal to place spent nickel cadmium,
nickel metal hydride or lithium-ion batteries in the trash or municipal
solid waste stream and the Call 2 Recycle® program provides an
environmentally conscious alternative.
Call 2 Recycle, Inc., in cooperation with DeWALT and other battery
pack users, has established the program in the United States and
Canada to facilitate the collection of spent nickel cadmium, nickel
metal hydride or lithium-ion batteries. Help protect our environment
and conserve natural resources by returning the spent nickel cadmium,
nickel metal hydride or lithium-ion batteries to an authorized DeWA LT
service center or to your local retailer for recycling. You may also
contact your local recycling center for information on where to drop
off the spent battery pack. RBRC® is a registered trademark of Call 2
Recycle, Inc.
Important Safety Instructions for All
Battery Chargers
SAVE THESE INSTRUCTIONS: This manual contains important
safety and operating instructions for battery chargers.
• Before using the charger, read all instructions and cautionary
markings on the charger, battery pack and product using the
battery pack.
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WARNING: Shock hazard. Do not allow any liquid to get inside the
charger. Electric shock may result.
CAUTION: Burn hazard. To reduce the risk of injury, charge only
DeWALT rechargeable battery packs. Other types of batteries may
overheat and burst resulting in personal injury and property damage.
NOTICE: Under certain conditions, with the charger plugged into the
power supply, the charger can be shorted by foreign material. Foreign
materials of a conductive nature, such as, but not limited to, grinding
dust, metal chips, steel wool, aluminum foil or any buildup of metallic
particles should be kept away from the charger cavities. Always unplug
the charger from the power supply when there is no battery pack in the
cavity. Unplug the charger before attempting to clean.
• DO NOT attempt to charge the battery pack with any
chargers other than the ones in this manual. The charger and
battery pack are specifically designed to work together.
• These chargers are not intended for any uses other than
charging DeWALT rechargeable batteries. Any other uses
may result in risk of fire, electric shock or electrocution.
• Do not expose the charger to rain or snow.
• Pull by the plug rather than the cord when disconnecting
the charger. This will reduce the risk of damage to the electric
plug and cord.
• Make sure that the cord is located so that it will not be
stepped on, tripped over or otherwise subjected to damage
or stress.
• Do not use an extension cord unless it is absolutely
necessary. Use of improper extension cord could result in risk of
fire, electric shock or electrocution.
• When operating a charger outdoors, always provide a dry
location and use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric
shock.
• An extension cord must have adequate wire size (AWG or
American Wire Gauge) for safety. The smaller the gauge number
of the wire, the greater the capacity of the cable, that is, 16 gauge
has more capacity than 18 gauge. An undersized cord will cause a
drop in line voltage resulting in loss of power and overheating. When
using more than one extension to make up the total length, be sure
each individual extension contains at least the minimum wire size.
The following table shows the correct size to use depending on cord
length and nameplate ampere rating. If in doubt, use the next heavier
gauge. The lower the gauge number, the heavier the cord.
Minimum Gauge for Cord Sets
Ampere Rating
Volts Total Length of Cord
in Feet (meters)
120 V 25
(7.6)
50
(15.2)
100
(30.5)
150
(45.7)
240 V 50
(15.2)
100
(30.5)
200
(61.0)
300
(91.4)
More
Than
Not
More
Than
AWG
0 6 18 16 16 14
6 10 18 16 14 12
10 12 16 16 14 12
12 16 14 12 Not Recommended
• Do not place any object on top of the charger or place the
charger on a soft surface that might block the ventilation
slots and result in excessive internal heat. Place the charger
in a position away from any heat source. The charger is ventilated
through slots in the top and the bottom of the housing.
• Do not operate the charger with a damaged cord or plug.
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• Do not operate the charger if it has received a sharp blow,
been dropped or otherwise damaged in any way. Take it to an
authorized service center.
• Do not disassemble the charger; take it to an authorized
service center when service or repair is required. Incorrect
reassembly may result in a risk of electric shock, electrocution or fire.
• Disconnect the charger from the outlet before attempting
any cleaning. This will reduce the risk of electric shock.
Removing the battery pack will not reduce this risk.
• NEVER attempt to connect 2 chargers together.
• The charger is designed to operate on standard 120 V
household electrical power. Do not attempt to use it on any
other voltage. This does not apply to the vehicular charger.
Chargers
Your tool uses a DeWALT charger. Be sure to read all safety instructions
before using your charger. Consult the chart at the end of this manual
for compatibility of chargers and battery packs.
Charging Procedure (Fig. 1)
1. Plug the charger into an
FIG. 1
K
appropriate outlet before
inserting the battery pack.
2. Insert the battery pack (K)
into the charger, as shown in
Figure 1, making sure the pack
is fully seated in charger. The
red (charging) light will blink
continuously, indicating that the
charging process has started.
3. The completion of charge will be indicated by the red light
remaining ON continuously. The pack is fully charged and may be
used at this time or left in the charger.
Indicator Light Operation
DCB101, DCB102, DCB103
PACK CHARGING
PACK CHARGED
x
HOT/COLD DELAY
PROBLEM PACK OR CHARGER
DCB107, DCB112, DCB113, DCB115
PACK CHARGING
PACK CHARGED
HOT/COLD DELAY
Charge Indicators
This charger is designed to detect certain problems that can arise.
Problems are indicated by the red light flashing at a fast rate. If this
occurs, re-insert the battery pack into the charger. If the problem
persists, try a different battery pack to determine if the charger is
working properly. If the new pack charges correctly, then the original
pack is defective and should be returned to a service center or other
collection site for recycling. If the new battery pack elicits the same
trouble indication as the original, have the charger and the battery pack
tested at an authorized service center.
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HOT/COLD DELAY
DCB101, DCB102, DCB103
These chargers have a hot/cold delay feature. When the charger
detects a battery pack that is too hot or too cold, it automatically starts
a delay, suspending charging. The red light flashes long, then short
while in the hot/cold delay mode.
Once the battery pack has reached an optimum temperature, the
charger will automatically resume the charging procedure. This feature
ensures maximum battery life.
DCB107, DCB112, DCB113, DCB115
These chargers have a hot/cold delay feature. When the charger
detects a battery pack that is too hot or too cold, it automatically starts
a delay, suspending charging. The red light will continue to blink, but a
yellow indicator light will be illuminated during this suspension.
Once the battery pack has reached an optimum temperature, the
yellow light will turn off and the charger will automatically resume the
charging procedure. This feature ensures maximum battery life.
LEAVING THE BATTERY PACK IN THE CHARGER
The charger and battery pack can be left connected with the charge
indicator showing Pack Charged.
WEAK BATTERY PACKS: Weak batteries will continue to function
but should not be expected to perform as much work.
FAULTY BATTERY PACKS
DCB101, DCB102, DCB103
These chargers will not charge a faulty battery pack. The charger will
indicate faulty battery pack by refusing to light or by displaying problem
pack or charger.
NOTE: This could also mean a problem with a charger.
DCB107, DCB112, DCB113, DCB115
These chargers will not charge a faulty battery pack. The charger will
indicate faulty battery pack by refusing to light.
NOTE: This could also mean a problem with a charger.
Wall Mounting
DCB107, DCB112, DCB113, DCB115
These chargers are designed to be wall mountable or to sit upright on
a table or work surface.
If wall mounting, locate the charger within reach of an electrical outlet.
Mount the charger securely using drywall screws at least 1" (25.4 mm)
long, screwed into wood to an optimal depth leaving approximately
7/32" (5.5 mm) of the screw exposed.
Important Charging Notes
1. Longest life and best performance can be obtained if the battery
pack is charged when the air temperature is between 65°F and
75 °F (18° – 24 °C). DO NOT charge the battery pack in an air
temperature below +40°F (+4.5°C), or above +104°F (+40°C).
This is important and will prevent serious damage to the battery
pack.
2. The charger and battery pack may become warm to the touch
while charging. This is a normal condition, and does not indicate
a problem. To facilitate the cooling of the battery pack after use,
avoid placing the charger or battery pack in a warm environment
such as in a metal shed or an uninsulated trailer.
3. A cold battery pack will charge at about half the rate of a
warm battery pack. The battery pack will charge at that slower
rate throughout the entire charging cycle and will not return to
maximum charge rate even if the battery pack warms.
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4. If the battery pack does not charge properly:
a. Check operation of receptacle by plugging in a lamp or other
appliance;
b. Check to see if receptacle is connected to a light switch which
turns power off when you turn out the lights;
c. Move the charger and battery pack to a location where the
surrounding air temperature is approximately 65 °F – 75 °F
(18° – 24°C);
d. If charging problems persist, take the tool, battery pack and
charger to your local service center.
5. The battery pack should be recharged when it fails to produce
sufficient power on jobs which were easily done previously. DO
NOT CONTINUE to use under these conditions. Follow the
charging procedure. You may also charge a partially used pack
whenever you desire with no adverse effect on the battery pack.
6. Foreign materials of a conductive nature such as, but not limited
to, grinding dust, metal chips, steel wool, aluminum foil, or any
buildup of metallic particles should be kept away from charger
cavities. Always unplug the charger from the power supply when
there is no battery pack in the cavity. Unplug the charger before
attempting to clean.
7. Do not freeze or immerse the charger in water or any other liquid.
WARNING: Shock hazard. Don’t allow any liquid to get inside the
charger. Electric shock may result.
WARNING: Burn hazard. Do not submerge the battery pack in any
liquid or allow any liquid to enter the battery pack. Never attempt to
open the battery pack for any reason. If the plastic housing of the
battery pack breaks or cracks, return to a service center for recycling.
CHARGER CLEANING INSTRUCTIONS
WARNING: Shock hazard. Disconnect the charger from the AC
outlet before cleaning. Dirt and grease may be removed from the
exterior of the charger using a cloth or soft non-metallic brush. Do not
use water or any cleaning solutions.
Storage Recommendations
1. The best storage place is one that is cool and dry, away from
direct sunlight and excess heat or cold.
2. For long storage, it is recommended to store a fully charged
battery pack in a cool dry place out of the charger for optimal
results.
NOTE: Battery packs should not be stored completely depleted of
charge. The battery pack will need to be recharged before use.
SAVE THESE INSTRUCTIONS
FOR FUTURE USE
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INTENDED USE
This cable cutter is designed for professional copper and aluminum
cable cutting applications only.
DO NOT use for cutting steel cable or any bolts, rods, pipes or tubing,
etc.
DO NOT use under wet conditions or in presence of flammable liquids
or gases.
This cable cutter is a professional power tool. DO NOT let children
come into contact with the tool. Supervision is required when
inexperienced operators use this tool.
TRIGGER SWITCH (FIG. 2)
Squeezing the trigger switch (D) actuates the blade, while fully
releasing the trigger switch turns it off. Since the tool is equipped with
a brake, the movable blade (B) will stop as soon as the trigger switch
is fullyreleased.
DIRECTIONAL/LOCK-OFF BUTTON (FIG. 2)
The position of directional/lock-off button (B) determines the direction
of the tool and whether the tool is locked-off. When changing the
position of the control button, be sure the trigger is released.
When the control button is pressed to the right side of the tool the
trigger switch (D) will forward/close the blades.
When the control button is pressed to the left side of the tool the
trigger switch will reverse/open the blades.
The center position of the control button locks the trigger switch in
the off position.
FIG. 2
A
I
C
D
H
G
F
E
J
B
K
COMPONENTS (Fig. 2)
WARNING: Never modify the power tool or any part of it. Damage
or personal injury could result.
A. Fixed blade
B. Moving blade
C. LED worklight
D. Trigger switch
E. Directional/lock-off button
F. Hang hook
G. Battery pack
H. Battery release button
I. Shoulder strap
J. Shoulder strap ring
K. Shoulder strap clip
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HANG HOOK (FIG. 2, 3)
WARNING: To reduce the risk of serious personal injury, do not use
the tool's hang hook to hang the tool from your body. DO NOT use
the hang hook for tethering or securing the tool to a person or object
during use. DO NOT suspend tool overhead or suspend objects from
the hang hook.
WARNING: To reduce the risk of injury from the cable cutter falling
on operators or bystanders, make sure it is supported securely
when using the hang hook, or resting in a secure and stable location
when not in use. Be sure to keep the area below clear to reduce
the risk of the tool or off-cut material falling and striking someone or
somethingbelow.
WARNING: To reduce the risk of serious personal injury,
ensure the screw holding the hang hook is secure.
IMPORTANT: When attaching or
replacing the hang hook (F), use only
the screw (X) that is provided. Be
sure to securely tighten screw.
The hang hook (F) can be be attached
to either side of the tool using only the
screw (X) provided, to accommodate
left- or right- handed users. Be sure
to securely tighten screw.
LED WORKLIGHT (FIG. 2)
The worklight (C) illuminates whenever the trigger switch is depressed
to provide better visibility of the workpiece. It will remain on for 20
seconds after the trigger is released.
SHOULDER STRAP (FIG. 2)
Your cable cutter comes with a shoulder strap. Hook the shoulder
strap clips (K) into the shoulder strap ring (J).
F
X
FIG. 3
ASSEMBLY AND ADJUSTMENTS
Replacing Movable Blade (Fig.4)
WARNING: To reduce the risk of serious personal injury,
turn tool off and remove the battery pack before making any
adjustments or removing/installing attachments or accessories.
An accidental start-up can cause injury.
WARNING: To reduce the risk of serious personal injury, do not use
the cable cutter with any kind of accessory or attachment other than
those recommended by
DeWALT
.
WARNING: Blades are sharp. Keep hands away from cutting
edges. Lacerations can occur.
FIG. 4
L
M
N
N
Replace the blades when they become dull or chipped. A blade is dull
when blade edge appears dull, rounded, or damaged.
1. Remove the battery pack.
2. Rotate blade so that it is clear of pinion gear.
3. Holding the lock nut (L) with wrench, loosen and remove shoulder
blade screw(M).
4. Install new blade by reassembling shoulder blade screw and lock
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nut. NOTE: Nut should be tightened to 260 lb-in.
NOTE: A gear guide (N) on either side of the moving blade should be
replaced if damaged or worn.
OPERATION
WARNING: To reduce the risk of serious personal injury,
turn tool off and remove the battery pack before making any
adjustments or removing/installing attachments or accessories.
An accidental start-up can cause injury.
WARNING: CUT OR AMPUTATION HAZARD. Never have any
part of your body near the cutters or mechanism. Serious personal
injury may occur.
Installing and Removing the Battery Pack
(Fig. 5)
NOTE: For best results,
make sure your battery
pack is fully charged.
To install the battery
pack (G) into the tool
handle, align the battery
pack with the rails inside
the tool’s handle and slide
it into the handle until the battery pack is firmly seated in the tool and
ensure that it does not disengage.
To remove the battery pack from the tool, press the release button (H)
and firmly pull the battery pack out of the tool handle. Insert it into the
charger as described in the charger section of this manual.
Squeeze the tool trigger for three seconds to dissipate the slight
electric charge that may still be in the tool. The worklight may come
on for a brief moment.
G
H
FIG. 5
FUEL GAUGE BATTERY PACKS (FIG. 6)
Some DeWALT battery packs include a fuel gauge which consists of
three green LED lights that indicate the level of charge remaining in
the battery pack.
The fuel gauge is an indication of approximate levels of charge
remaining in the battery pack according to the following indicators:
75–100% charged
51–74% charged
< 50% charged
Pack needs to be charged
To actuate the fuel gauge, press and hold the fuel gauge button (X). A
combination of the three green LED lights will illuminate designating
the level of charge left. When the level of charge in the battery pack is
below the usable limit, the fuel gauge will not illuminate and the battery
pack will need to be recharged.
X
FIG. 6
NOTE: The fuel gauge is only an indication of the charge left on the
battery pack. It does not indicate tool functionality and is subject to
variation based on product components, temperature and end-user
application.
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For more information regarding fuel gauge battery packs, please
call 1-800-4-DeWALT (1-800-433-9258) or visit our website
www.dewalt.com.
Proper Hand Position (Fig. 7)
WARNING: To reduce the risk of serious personal injury, ALWAYS
use proper hand position as shown.
Cutting
WARNING: To reduce the risk of injury,
• Do not cut short pieces of material that put fingers near
blades. Blade is sharp.
• ALWAYS wear ANSI Z87.1 eye protection (CAN/CSA Z94.3).
• Blade is sharp. Keep hands away from cutting edges and
moving parts. Laceration and amputation can occur.
WARNING: To reduce the risk of injury, always store and
transport the cutter with the blades fully closed.
Before cutting, ensure the blade shoulder bolt and nut are securely
tightened. Refer to figure4.
1. Push the directional button (E) to the
reverse position and actuate the trigger
switch (D) to open the blades.
2. Insert the workpiece squarely between
the fixed blade (A) and the moving blade
(B) and press the directional button to the
forward position.
CAUTION: Do not attempt to make angled
cuts as it will damage the workpiece and blade.
3. Ensure the workpiece is straight. Place the
cable to be cut against the fixed blade.
4. Pull the trigger until the workpiece is engaged by the moving
blade. NOTE: Workpiece may move slightly during the cut.
FIG. 7
5. When the cut is complete, release the trigger.
CUT CAPACITY
Copper cable: 750MCM
Aluminum cable: 1000MCM
NOTE: When cutting overhead, always confirm workpiece is secure
before cutting and be sure the excess cable that is cut does not create
a hazard.
NOTICE: The cable cutter could stall during a cut either as a result of
a depleted battery pack, or as a result of cutting a material too hard or
too large. Should the unit stop during the cut for any reason, put the
control button in reverse position (left side) and pull the trigger switch
to open the cutter jaws and remove the material.
NOTICE: Do not attempt to cut in the reverse direction. Damage to
the tool could result.
MAINTENANCE
WARNING: To reduce the risk of serious personal injury,
turn tool off and remove the battery pack before making any
adjustments or removing/installing attachments or accessories.
An accidental start-up can cause injury.
Cleaning
WARNING: Blow dirt and dust out of all air vents with clean, dry air
at least once a week. To minimize the risk of eye injury, always wear
ANSI Z87.1 approved eye protection when performing this.
WARNING: Never use solvents or other harsh chemicals for cleaning
the non-metallic parts of the tool. These chemicals may weaken the
plastic materials used in these parts. Use a cloth dampened only with
water and mild soap. Never let any liquid get inside the tool; never
immerse any part of the tool into a liquid.
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Accessories
WARNING: Since accessories, other than those offered by DeWALT,
have not been tested with this product, use of such accessories with
this tool could be hazardous. To reduce the risk of injury, only DeWALT
recommended accessories should be used with this product.
Recommended accessories for use with your tool are available at
extra cost from your local dealer or authorized service center. If you
need assistance in locating any accessory, please contact DeWALT
Industrial Tool Co., 701 East Joppa Road, Towson, MD 21286, call
1-800-4-DeWALT (1-800-433-9258) or visit our website: www.dewalt.
com.
Repairs
The charger and battery pack are not serviceable.
To assure product SAFETY and RELIABILITY, repairs, maintenance
and adjustment should be performed by a DeWA LT factory service
center, a DeWALT authorized service center or other qualified service
personnel. Always use identical replacement parts.
Register Online
Thank you for your purchase. Register your product now for:
• WARRANTY SERVICE: Registering your product will help you
obtain more efficient warranty service in case there is a problem
with your product.
• CONFIRMATION OF OWNERSHIP: In case of an insurance
loss, such as fire, flood or theft, your registration of ownership will
serve as your proof of purchase.
• FOR YOUR SAFETY: Registering your product will allow us to
contact you in the unlikely event a safety notification is required
under the Federal Consumer Safety Act.
Register online at www.dewalt.com/register.
Three Year Limited Warranty
DeWA LT will repair, without charge, any defects due to faulty materials
or workmanship for three years from the date of purchase. This
warranty does not cover part failure due to normal wear or tool abuse.
For further detail of warranty coverage and warranty repair information,
visit www.dewalt.com or call 1-800-4-DeWALT (1-800-433-9258).
This warranty does not apply to accessories or damage caused where
repairs have been made or attempted by others. This warranty gives
you specific legal rights and you may have other rights which vary in
certain states or provinces.
In addition to the warranty, DeWALT tools are covered by our:
1 YEAR FREE SERVICE
DeWA LT will maintain the tool and replace worn parts caused by
normal use, for free, any time during the first year after purchase.
2 YEARS FREE SERVICE ON DeWALT BATTERY PACKS
DC9071, DC9091, DC9096, DC9280, DC9360, DC9180,
DCB120, DCB127, DCB201, DCB203, DCB203BT, DCB207
3 YEARS FREE SERVICE ON DeWALT BATTERY PACKS
DCB200, DCB204, DCB204BT, DCB205
DeWALT BATTERY PACKS
Product warranty voided if the battery pack is tampered with in any
way. DeWA LT is not responsible for any injury caused by tampering
and may prosecute warranty fraud to the fullest extent permitted by
law.
90 DAY MONEY BACK GUARANTEE
If you are not completely satisfied with the performance of your
DeWA LT Power Tool, Laser, or Nailer for any reason, you can return it
within 90 days from the date of purchase with a receipt for a full refund
– no questions asked.
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LATIN AMERICA: This warranty does not apply to products sold
in Latin America. For products sold in Latin America, see country
specific warranty information contained in the packaging, call the local
company or see website for warranty information.
FREE WARNING LABEL REPLACEMENT: If your warning labels
become illegible or are missing, call 1-800-4-DeWALT (1-800-433-
9258) for a free replacement.
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