DeWalt 50-665 User Manual

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INSTRUCTION MANUAL
11/2 H.P. Dust Collector
(Model 50-665)
D ATED 8-8-99 PA RT NO. 1342493
'Delta International Machinery Corp. 1999
Shown with Accessory
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TABLE OF CONTENTS
SAFETY RULES................................................................................................................................3
IMPORTA N T SAFETY RULES FOR DUST COLLECTOR S.............................................................4
INTRODUCTION................................................................................................................................4
UN PACKING......................................................................................................................................5
ASSEMBLY........................................................................................................................................6
CONNECTING DUST COLLECTO R TO POWERSOURCE..........................................................10
Single Phase Operation ..........................................................................................................10
ON/OFF SWITCH ............................................................................................................................10
LOCKING SWITCH IN THE OFF POSITION ..................................................................................11
MAINTENANCE...............................................................................................................................11
M O TO R MAINTENANCE.................................................................................................................11
W ARRANTY ....................................................................................................................................12
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IMPORTANT SAFETY RULES
W oodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are cert ain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possi ­bility of personal injury . However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards, goggles, dust masks and hearing protection can reduce your potential for injury . But even the best guard won t make up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop. If a procedure feels dangerous, don t try it. Figure out an alternative procedure that feels safer . REMEMBER: Your personal safety is your responsibility.
This machine was designed for cert ain applications only . Delt a Machinery strongly recommends that this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a p articular applica ­tion, DO N O T use the machine until you have first cont acted Delt a to determine if it can or should be performed on the product.
DE LTA INTERNATIONAL MACHINERY CORP. MANAGER OF TECHNICAL SERVICES 246 ALPHA DRIVE PITTSBURGH, PENNSYLVANIA 15238
(IN CANADA: 644 IMPERIAL ROAD, GUELPH, ONTARIO N1H 6M7)
W ARNING: FAILURE TO FOLLOW THESE RULES
M AY RESULT IN SERIOUS PERSONAL INJURY
1. FOR YOUR O W N SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING T H E TO O L. Learn the tool s application and limit ations as well as the specific hazards peculiar to it.
2. KEEPGUARDS IN PLACE and in working order.
3. ALWAYSWEAREYEPROTECTION.
4. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
5. KEEP WORKAREA CLEAN. Cluttered areas and benches invite accident s.
6. DON T USE IN DANGEROUS ENVIRONMENT. Don t use power tools in damp or wet locations, or expose them to rain. Keep work area well-lighted.
7. KEEPCHILDREN A N D VISIT O R S A W A Y . All children and visitors should be kept a safe dist ance from work area.
8. MAKEWORKSHOP CHILDPROOF with p adlocks, master switches, or by removing st arter keys.
9. DON T FORCE TO O L. It will do the job better and be safer at the rate for which it was designed.
10. US E RIGHT TO O L. Don t force tool or att achment to do a job for which it was not designed.
11. WEARPROPER APPAREL. No loose clothing, gloves, neckties, rings, bracelet s, or other jewelry to get caught in moving part s. Nonslip footwear is recommended. W ear protective hair covering to cont ain long hair .
12. ALW AYS USE SAFETY GLASSES.W ear safety glasses. Everyday eyeglasses only have impact resist ant lenses; they are not safety glasses. Also use face or dust mask if cutting operation is dusty.
13. SECURE WORK. Use clamp s or a vise to hold work when practical. It s safer than using your hand and frees both hands to operate tool.
14. DON T OVERREACH. Keep proper footing and balance at all times.
15. MAINTAIN TOOLSIN TO P CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
16. DISCONNECT TOOLS before servicing and when changing accessories such as blades, bit s, cutters, etc.
17. USE RECOMMENDED ACCESSORIES. The use of accessories and att achments not recommended by Delt a may cause hazards or risk of injury to persons.
18. REDUCE THE RISK O F UNINTENTIONAL START­I N G . Make sure switch is in OFF position before plugging in power cord.
19. NEVER STAND O N TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is accident ally cont acted.
20. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other p art that is damaged should be care ­fully checked to ensure that it will operate properly and perform it s intended function check for alignment of moving part s, binding of moving p art s, breakage of p art s, mounting, and any other conditions that may af fect it s operation. A guard or other p art that is damaged should be properly rep aired or replaced.
21. DIRECTION O F FEED. Feed work into a blade or cutter against the direction of rot ation of the blade or cutter only .
22.
NEVER LEAVE TOO L RUNNING UNATTENDED. TURN
POWEROFF
. Don t leave tool until it comes to a complete
stop.
23. DRUGS, ALCOHOL, MEDICATION. Do not operate tool while under the influence of drugs, alcohol or any medication.
24. MAKESURE TOOL IS DISCONNECTED FROM POWER SUPPLY
while motor is being mounted, connected or re-
connected.
25. W ARNING: The dust generated by cert ain woods and wood products can be injurious to your health. Always oper ­ate machinery in well ventilated areas and provide for proper dust removal. Use wood dust collection systems whenever possible.
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IMPORTANT SAFETY RULES FOR
DUST COLLECTOR S
INTRODUCTION
Dust Collectors work by moving large volumes of air at lower suction pressures than vacuum cleaners. Delt a dust collectors are not designed to be used as high-suction cleaners; however , they are designed to help maint ain clean, safe conditions around dust-creating machines in work ­shops and factories. The flexible hose furnished with each unit can be connected directly into the woodworking machine.
W ARNING: Basic precautions should
always be followed when using your dust collector. To reduce the risk of injury, electrical shock or fire, comply with the safety rules listed below:
1. READ and underst and the instruction manual before operating the dust collector .
2. D O N O T leave the dust collector plugged into the electrical outlet. Unplug dust collector from the outlet when not in use and before servicing, changing bags, unclogging and cleaning.
3. A L W A Y S turn the power switch OFF before unplug­gi ng the dust collector .
4. W ARNING: TO REDUCE THE RISK O F ELECTRI­CALSHOCK, do not use on wet surfaces. Do not expose to rain. S tore indoors.
5. FOLLOW all electrical and safety codes, including the National Electric Code (NEC) and the Occup ational Safety and Health Regulations (OSHA). All electrical connections and wiring should be made by qualified personnel only.
6. D O N O T use the dust collector to pick up flammable or combustible liquids, such as gasoline. NEVER use the dust collector near any flammable or combustible liquids.
7. U S E the dust collector to pick up wood materials only . D O N O T use the dust collector to pick up met al shavings, met al dust, or p arts.
8. NEVER use the dust collector to dissip ate fumes or smoke. NEVER pick up anything that is burning or smoking, such as cigarettes, matches or hot ashes.
9. U S E only as described in this manual. U S E only ac­cessories recommended by Delt a.
10. D O N O T pull the dust collector by the power cord. NEVER allow the power cord to come in cont act with sharp edges, hot surfaces, oil or grease.
11. D O N O T unplug the dust collector by pulling on the power cord. A LW A Y S grasp the plug, not the cord.
12. D O N O T handle the plug or dust collector with wet hands.
13. REPLACE a damaged cord immediately. D O N O T use a damaged cord or plug. If the dust collector is not operating properly, or has been damaged, lef t out doors or has been in cont act with water , return it to an Authorized Service Center for service.
14. D O N O T use the dust collector as a toy. D O NOT use near or around children.
15. D O N O T insert fingers or foreign object s into the dust intake port. Keep hair , loose clothing, fingers, and all body part s away from openings and moving p art s of the dust collector .
16. D O N O T use the dust collector without the dust col ­lection bag in place and properly secured.
17. A L W A Y S use safety gates to cover dust port s when the dust collector is not in use or mounted to a support ­ing surface for storage.
18. PERIODICALLY INSPECT dust bag for any cut s, rip s or tears. NEVER operate the dust collector with a damaged bag or vacuum hose.
19. The dust collector is designed for home use or light commercial duty O N LY!
20. CONNECT dust collector to a properly grounded out ­let only . See grounding instructions.
SAVE THESE INSTRUCTIONS
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1. Blower and Motor Assembly
2. Vacuum Hose
3. Cylinder
4. Dust Bag Elbow
5. Hose Clamps (2)
6. Dust Bag
7. Dust Bag Clamp
8. Hardware for Mounting Inlet Elbows, Includes: 3/8-16 x 1-1/4 H e x Head Screws (2), Flat Washers (4), Lockwashers (2), and Locknuts
9. Pan Head Screws
10. Hardware for Mounting Cylinder to Cover, Includes: 1/4-20 x 5/8 H e x Head Screws, Flat Washers, and Locknut s (4 ea.)
11. Reducer
12. Inlet Elbows (2)
13. Gasket Material
14. Gaskets (2)
15. Hardware for Mounting Cover to Fan and Blower Assembly, Includes: 5/16-18 x 1-1/4 Flat Washers, Lockwashers, and Locknuts (4 ea.)
* Safety Grid (not shown)
UNPACKING
Carefully unp ack the dust collector from the shipping cont ainer and check for any damaged or missing p art s. Fig. 2, illustrates the component s of the dust collector.
Fig. 2
2
3
4
5
6
7
9
10
8
1
13
12
11
14
15
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ASSEMBLY
1. Place gasket (A) Fig. 3, on bottom of motor and blower assembly (B). Align four holes in gasket with holes in motor and blower assembly and assemble cover (C) Fig. 3, to gasket and motor and blower assembly with four hex head screws, flat washers, lockwashers, and locknut s (D).
3. Peel the adhesive paper (E) Fig. 5, from the back of the gasket material (F) and press the gasket material around the underside of the dust collector cover (C). Cut of f any excess gasket material.
4. Carefully turn the assembly over. Place gasket (G) Fig. 6, over two holes in cover (C) and secure upper inlet elbow (H) to cover with two 3/8-16 x 1-1/4 hex head screws and flat washers (J), as shown in Fig. 7.
2. Fig. 4, illustrates the cover (C) assembled to the underside of motor and blower assembly (B).
Fig. 3
Fig. 4
Fig. 6Fig. 5
B
A
C
D
C
B
C
F
E
C
H
J
G
J
J
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Fig. 7
Fig. 8
Fig. 9
Fig. 1 1Fig. 10
5. Position the remaining inlet elbow (K) Fig. 8, at the underside of dust collector lid (C) as shown. Align the mounting holes in inlet elbows (K) Fig. 8, with screws (J) assembled to upper inlet elbow (H) shown in Fig. 7, STEP 4, and fasten the upper and lower inlet elbows to the cover with remaining two flat washers, lockwashers, and locknut s (J) Figs. 7 and 8.
6. Place the sheet metal cylinder (L) Fig. 9, onto the underside of the cover. Align four holes in cylinder brack ­et, three of which are shown at (M), with four holes (N) in the underside of cover and fasten with four 1/4-20 x 5/8 hex head screws, lockwashers, and locknut s (P) Fig. 10. NOTE: Assemble screws from the top of the lid down ­ward. CAUTION: Sheet metal cylinder (L) is extremely sharp; use protective gloves when assembling the sheet m e t al to the underside of the lid.
7. Assemble safety grid (V) Fig. 11, over met al cylinder (L) and fasten grid to cylinder with three p an head screws (W) as shown in Fig. 12.
C
K
J
H
N
N
M
M
L
L
P
P
L
V
J
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CAUTION: Never remove safety grid for any reason except to perform maintenance procedures. There is a high speed blower wheel inside the blower housing that can amputate fingers, grab loose clothing or neckties. Make certain the dust collector is discon ­nected from the power source before performing any maintenance procedures.
8. Place the entire blower and motor assembly (C) Fig. 13, into collection drum (R) (not supplied).
Fig. 12
Fig. 13
Fig. 14
Fig. 15
W ARNING: The dust collector has a safety guard (P) Fig. 14, at the blower housing of the dust collector, which contains a high speed radial blade that can amputate fingers, grab loose clothing and neckties, or propel dust at high velocities. This guard is for your safety. DO N O T REMOVE THIS GUARD FOR ANY REASON!
9. Place the bag elbow (V) Fig. 14, over the dust dis ­charge port (T). Align three holes in bag elbow with three mounting holes in dust discharge port (T) and fasten bag elbow (V) to discharge port (T) with three sheet met al screws (Y) Figs. 14 and 15, two of which are shown.
W
W
V
L
R
C
V
P
T
Y
Y
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Fig. 17
10. Insert the bag clamp (Z) Fig. 16, through the loop s of the dust bag (A).
11. Clamp dust bag (A) Fig. 17, to bag elbow (V) as shown by fastening bag clamp (Z).
Fig. 16
Z
A
A
Z
V
Fig. 18
Fig. 19
12. Assemble reducer (B) Fig. 18, over the end of inlet elbow (H).
13. Assemble hose clamp (C) Fig. 19, over one end of hose (D). Assemble hose (D) onto reducer (B) and tighten clamp (C) to hold hose onto reducer.
H
B
D
C
B
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ON/OFF SWITCH
The ON/OFF switch is conveniently located on the side of the motor . To turn the dust collector ON push the switch (A) Fig. 22, upward to the ON position. To turn the dust collector OFF , push the switch down to the
OFF position.
CONNECTING DUST COLLECTOR TO
POWER SOURCE
Before connecting your dust collector to an electrical power system, be sure the motor rating agrees with the electrical system it is to be connected to.
Fig. 20
Fig. 21
Fig. 22
SINGLE PHASE OPERATION
If the motor on your dust collector is wired for 1 1 5 V olt, single phase, the power cord is equipped with a plug that has two flat, p arallel current-carrying prongs, and one longer round or U shaped ground prong which requires a mating 3-conductor grounded type recept acle, as shown in Fig. 20.
If the motor on your dust collector is wired for 230 V olt, single phase, the power cord is equipped with a plug that has two flat, current-carrying prongs in t andem, and one round or U shaped longer ground prong. This is used only with the proper mating 3-conductor grounding type recept acle, as shown in Fig. 21.
When the three-prong plug on your dust collector is plugged into a grounded 3-conductor recept acle, the long ground prong on the plug cont act s first so the machine is properly grounded before electricity reaches it.
CAUTION: IN ALL CASES, MAKE CERTAIN THE RE­CEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE,H AVE A CERTIFIED ELEC­TRICIAN CHECK T H E RECEPTACLE.
A
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LOCKING SWITCH IN THE OFF POSITION
W e suggest when the dust collector is not in use that the ON/OFF switch be locked in the OFF position. This can be done by grasping the switch toggle (B) Fig. 23, and pulling it out of the switch (A) as shown. W ith the switch toggle (B) removed, the switch will not operate. However, should the switch toggle (B) Fig. 23, be removed while the machine is running, it can be turned OFF, but cannot be rest arted without inserting the switch toggle (B) back into the switch.
MAINTENANCE
NOTE: MAKE CERTAIN THE MACHINE IS DISCONNECTED FROMTHEPOWER SOURCE.
The dust bag furnished with the dust collector features a zippered opening for fast and easy dust removal, as shown in Fig. 24. IMPORTANT:The operator performing this cleaning function should always wear eye protective goggles. T h e aluminum blower impeller and all sheet met al fittings are maintenance-free and should not require any maintenance during the life of the unit.
Fig. 23
Fig. 24
M O TO R MAINTENANCE
Removing dust and dirt: Blow off the motor with low pres sure air to remove dust or dirt. Air pressure above 50 P.S.I. should not be used as high pressure may damage insulation. IMPORTANT:The operator performing this cleaning function should always wear eye protective goggles. Dust can cause excessive insulation temperatures.
B
A
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Delt a Building Trades and Home Shop Machinery
Two Y ear Limited Warranty
Delt a will rep air or replace, at it s expense and at it s option, any Delta machine, machine p art, or machine accessory which in normal use has proven to be defective in workmanship or material, provided that the customer returns the product prepaid to a Delt a factory service center or authorized service station with proof of purchase of the product within two years and provides Delta with reasonable opportunity to verify the alleged defect by inspection. Delt a may require that electric motors be returned prep aid to a motor manufacturer s author­ized st ation for inspection and rep air or replacement. Delt a will not be responsible for any asserted defect which has resulted from normal wear, misuse, abuse or repair or alteration made or specifically authorized by anyone other than an authorized Delta service facility or representative. Under no circumstances will Delt a be liable for incidental or consequential damages resulting from defective products. This warranty is Delta s sole warranty and sets forth the customer s exclusive remedy, with respect to defective products; all other war ­ranties, express or implied, whether of merchantability , fitness for purpose, or otherwise, are expressly disclaimed by Delta.
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