DeWalt 36-600 User Manual

INSTRUCTION MANUAL
10" Table Saw
(Model 36-600)
PART NO. 901608 (014)
Copyright © 2001 Delta Machinery
ESPAÑOL: PÁGINA 29
To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com.
1-800-223-7278 (In Canada call 1-800-463-3582).
2
SAFETY RULES
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards, goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop. If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your personal safety is your responsibility.
This machine was designed for certain applications only. Delta Machinery strongly recommends that this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or should be performed on the product.
Technical Service Manager
Delta Machinery 4825 Highway 45 North Jackson, TN 38305
(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY
1. FOR YOUR OWN SAFETY, READ INSTRUCTION
MANUAL BEFORE OPERATING THE TOOL. Learn the
tool’s application and limitations as well as the specific hazards peculiar to it.
2. KEEP GUARDS IN PLACE and in working order.
3. ALWAYS WEAR EYE PROTECTION.
4. REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it “on”.
5. KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
6. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t
use power tools in damp or wet locations, or expose them to rain. Keep work area well-lighted.
7. KEEP CHILDREN AND VISITORS AWAY. All children
and visitors should be kept a safe distance from work area.
8. MAKE WORKSHOP CHILDPROOF – with padlocks,
master switches, or by removing starter keys.
9. DON’T FORCE TOOL. It will do the job better and be
safer at the rate for which it was designed.
10. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.
11. WEAR PROPER APPAREL. No loose clothing, gloves, neckties, rings, bracelets, or other jewelry to get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
12.
ALWAYS USE SAFETY GLASSES. Wear safety
glasses. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses. Also use face or dust mask if cutting operation is dusty. These safety glasses must conform to ANSI Z87.1 requirements. Note: Approved glasses have Z87 printed or stamped on them.
13. SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
14. DON’T OVERREACH. Keep proper footing and balance at all times.
15. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
16. DISCONNECT TOOLS before servicing and when changing accessories such as blades, bits, cutters, etc.
17. USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by Delta may cause hazards or risk of injury to persons.
18. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in “OFF” position before plugging in power cord.
In the event of a power failure,
move switch to the “OFF” position.
19. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
20. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
21. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
22. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.
23. DRUGS, ALCOHOL, MEDICATION. Do not operate tool while under the influence of drugs, alcohol or any medication.
24. MAKE SURE TOOL IS DISCONNECTED FROM POWER SUPPLY while motor is being mounted, connected or re-connected.
25. THE DUST GENERATED by certain woods and wood products can be injurious to your health. Always operate machinery in well ventilated areas and provide for proper dust removal. Use wood dust collection systems whenever possible.
26.
WARNING: SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER CONSTRUCTION ACTIVITIES contains
chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other
masonry products, and
· arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
SAVE THESE INSTRUCTIONS. Refer to them often
and use them to instruct others.
3
ADDITIONAL SAFETY RULES
FOR TABLE SAWS
1. DO NOT OPERATE YOUR TOOL until it is completely assembled and installed according to the instructions.
2. IF YOU ARE NOT thoroughly familiar with the opera­tion of circular saws, obtain advice from your supervisor, instructor, or other qualified person.
3. ALWAYS use guard, splitter and anti-kickback fingers on all “thru-sawing” operations. Thru-sawing operations are those when the blade cuts completely through the workpiece as in ripping or cross-cutting.
4. ALWAYS hold the work firmly against the miter gage or fence.
5. NEVER use the fence as a cut-off gage when cross- cutting.
6. MOVE the rip fence out of the way when cross- cutting.
7. NEVER perform any operation “free-hand” which means using your hands to support or guide the workpiece. Always use either the fence or miter gage to position and guide the work.
8. ALWAYS use a push stick for ripping narrow stock. Refer to ripping applications in instruction manual where the push stick is covered in detail.
9. AVOID kickbacks (work thrown back toward you) by:
A. Keeping blade sharp.
B. Keeping rip fence parallel to the saw blade.
C. Keeping splitter and anti-kickback fingers and
guard in place and operating.
D. Not releasing the work before it is pushed all the
way past the saw blade.
E. Not ripping work that is twisted or warped or
does not have a straight edge to guide along the fence.
10. AVOID awkward operations and hand positions where a sudden slip could cause your hand to move into the cutting tool.
11. ALWAYS keep hands and fingers away from the cutting tool.
12. NEVER stand or have any part of your body in line with the path of the saw blade.
13. NEVER reach behind or over the cutting tool with either hand for any reason.
14. DIRECTION OF FEED. Feed work into cutting tool against the direction or rotation of the cutting tool only.
15. DO NOT feed the material too fast while cutting. Feed the material only fast enough so that the blade will cut.
16. NEVER attempt to free a stalled saw blade without first turning the saw “OFF.”
17. NEVER start the saw with the workpiece pressed against the blade.
18. NEVER turn the saw “ON” before clearing the table of all objects (tools, scraps of wood, etc.).
19. ALWAYS STOP the saw before removing scrap pieces from the table.
20. NEVER perform layout, assembly or set-up work on the table while the saw is operating.
21. PROVIDE adequate support to the rear and sides of the saw table for wide or long workpieces.
22. WHEN cutting mouldings, NEVER run the stock between the fence and the moulding cutterhead.
23. NEVER use solvents to clean plastic parts. Solvents could possibly dissolve or otherwise damage the material. Only a soft damp cloth should be used to clean plastic parts.
24. SHOULD any part of your tool be missing, damaged, or fail in any way, or any electrical components fail to perform properly, shut off tool and remove plug from power supply outlet. Replace missing, damaged or failed parts before resuming operation.
25. IMPORTANT: When the tool is not in use, the
switch should be locked in the “OFF” position to prevent unauthorized use.
26. ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201, in the Accident Prevention Manual for Industrial Operations and also in the Safety Data Sheets provided by the NSC. Please also refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machinery and the U.S. Department of Labor OSHA 1910.213 Regulations.
4
CONNECTING TOOL TO POWER SOURCE
POWER CONNECTIONS
A separate electrical circuit should be used for your tools. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3­prong grounding type plugs and 3-hole receptacles which accept the tool’s plug. Before connecting the motor to the power line, make sure the switch is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the tool. All line connections should make good contact. Running on low voltage will damage the motor.
MOTOR SPECIFICATIONS
Your tool is wired for 120 volt, 60 HZ alternating current. Before connecting the tool to the power source, make sure the switch is in the “OFF” position. The no-load speed of the motor is 5500 RPM.
GROUNDING INSTRUCTIONS
WARNING: THIS TOOL MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.
Fig. AA Fig. BB
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE IS LONGEST OF THE 3 BLADES
GROUNDED OUTLET BOX
GROUNDING
MEANS
ADAPTER
2. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating less than 150 volts:
This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. AA. The tool has a grounding plug that looks like the plug illustrated in Fig. AA. A temporary adapter, which looks like the adapter illustrated in Fig. BB, may be used to connect this plug to a 2-hole receptacle as shown in Fig. BB if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Whenever the adapter is used, it must be held in place with a metal screw.
NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.
WARNING: IN ALL CASES, MAKE CERTAIN THE
RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
1. All grounded, cord-connected tools: In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment­grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding type plugs and 3-hole receptacles that accept the tool’s plug, as shown in Fig. AA.
Repair or replace damaged or worn cord immediately.
HOLES
HOLES
Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and a 3-hole receptacle which will accept the tool’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the saw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. DD, shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
EXTENSION CORDS
OPERATING INSTRUCTIONS
FOREWORD
Delta Model 36-600 is a 10" Table Saw designed to give high quality performance with maximum depth of cut capacity
up to 3-1/8" (79mm) at 90° and 2-1/8" (54mm) at 45° for clean cutting of standard stock sizes. Delta Model 36-600
includes; basic machine, sturdy steel stand, integral dust chute, a T-Square fence system, T-Slot miter gage, 15 amp motor, on/off switch, cast iron table, 22-1/4" x 38-3/8" extension wings, see-thru blade guard with anti-kickback fingers, convenient up-front blade raising and tilting controls and 10" carbide blade.
NOTICE: THE MANUAL COVER PHOTO ILLUSTRATES THE CURRENT
PRODUCTION MODEL. ALL OTHER ILLUSTRATIONS ARE REPRESENTATIVE
ONLY AND MAY NOT DEPICT THE ACTUAL COLOR, LABELING OR
ACCESSORIES.
5
Fig. DD
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC TOOLS
Ampere Volts Total Length of Gauge of
Rating Cord in Feet Extension Cord
0-6 120 up to 25 18 AWG 0-6 120 25-50 16 AWG 0-6 120 50-100 16 AWG 0-6 120 100-150 14 AWG 6-10 120 up to 25 18 AWG 6-10 120 25-50 16 AWG 6-10 120 50-100 14 AWG 6-10 120 100-150 12 AWG 10-12 120 up to 25 16 AWG 10-12 120 25-50 16 AWG 10-12 120 50-100 14 AWG 10-12 120 100-150 12 AWG 12-16 120 up to 25 14 AWG 12-16 120 25-50 12 AWG 12-16 120
GREATER THAN 50 FEET NOT RECOMMENDED
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC TOOLS
Ampere Volts Total Length of Gauge of
Rating Cord in Feet Extension Cord
0-6 240 up to 50 18 AWG 0-6 240 50-100 16 AWG 0-6 240 100-200 16 AWG 0-6 240 200-300 14 AWG 6-10 240 up to 50 18 AWG 6-10 240 50-100 16 AWG 6-10 240 100-200 14 AWG 6-10 240 200-300 12 AWG 10-12 240 up to 50 16 AWG 10-12 240 50-100 16 AWG 10-12 240 100-200 14 AWG 10-12 240 200-300 12 AWG 12-16 240 up to 50 14 AWG 12-16 240 50-100 12 AWG 12-16 240
GREATER THAN 100 FEET NOT RECOMMENDED
Fig. DD
6
1 - Table Saw
2 - Extension Wing (2)
3 - Rip Fence
4 - Miter Gage
5 - Rip Fence Handle
6 - Handwheel (2)
7 - Handwheel Lock Knob (2)
* - Washer (2), Not Shown
Used to mount handwheel lock knob
Fig. 1
UNPACKING AND CLEANING
Carefully unpack the tool, stand and all loose items from the carton. Remove the protective coating from the saw table surface. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover the table surface with a good quality household floor paste wax. Figs. 1 and 2 illustrate the components and hardware for the table saw. Fig. 3 illustrates the components of the stand.
8 - Front Rail (Right)
9 - Front Rail (Left)
10 - Rail Extension Connector
11 - Rear Rail (Right)
12 - Rear Rail (Left)
13 - Saw Blade
14 - Blade Guard and Splitter Assembly
1
2
4
5
6
10
13
7
8
9
11
12
14
3
7
For Blade Guard and Splitter Assembly
1 - Splitter Bracket
2 - 5/8Flat Washer (2)
3 - M12 Hex Nut (2)
4 - M6 x 20MM Hex Head Screw
5 - 1/4Ext. Tooth Lockwasher (2)
6 - 5/16Flat Washer (2)
7 - M6 Wing Nut
8 - 7/8Open End Wrench
9 - 15/16Hex Arbor Wrench
For Front Guide Rail
10 - M6 x 20MM Carriage Head Screw (5)
11 - M6.4 Flat Washer (5)
12 - M6.1 Lockwasher (5)
13 - M6 Hex Nut (5)
For Fastening Saw to Stand
14 - M8 x 16MM Hex Head Screws (4)
15 - 3/8Flat Washer (8)
16 - M8 Hex Nut (4)
For Rear Guide Rail
17 - M8 x 16MM Hex Head Screw (5)
18 - M8.4 Flat Washer (7)
19 - M8.1 Lockwasher (5)
20 - M8 Hex Nut (2)
For Extension Wings
21 - M8 x 16MM Hex Head Screw (6)
22 - 5/16Lockwasher (6)
- 3/8Flat Washer (6) (Not Shown)
Fig. 2
9
8
7
1
2
3
16
15
14
6
5
4
13
12
11
10
17
18
19
20
22
21
8
Fig. 3
For Saw Stand
1 - Top Front and Rear Braces - 19in length (2)
2 - Bottom Front and Rear Braces - 22-1/2in length (2)
3 - Stand Legs (4)
4 - Plastic Feet (4)
5 - 3/8Flat Washer (32)
6 - M8 x 16MM Carriage Head Screw (32)
7 - M8 Hex Nut (32)
8 - Bottom Side Braces - 20in length (2)
9 - Top Side Braces - 16-1/2in length (2)
7
5
4
3
2
1
6
8
9
9
ASSEMBLING SAW TO STAND
1. Position the saw (B) on the stand as shown in Fig. 6, lining up the four holes on the bottom of sides of the saw cabinet with the four holes in the two top side braces, one of which is shown at (A).
2. Fasten the saw to the stand using the four 16MM long hex head screws, eight flat washers and four hex nuts supplied.
3. Push down on top of saw so the legs of the stand adjust to the surface of the floor and tighten all stand mounting hardware.
ASSEMBLING STAND
1. Assemble stand as shown in Fig. 4 and 5 using parts shown in Fig. 3. The braces, legs and feet are labeled the same in all three illustrations. Insert screws through legs and braces then place washer on screw and secure with nut. Only tighten nuts finger-tight at this time. NOTE: The top lips of the two top side braces (A) must fit on top of the top lips of the front and rear braces (B). The side braces (A) have holes on top for mounting the saw to the stand. Only tighten hex nuts finger-tight at this time.
ASSEMBLY INSTRUCTIONS
WARNING: FOR YOUR OWN SAFETY, DO NOT CONNECT THE TOOL TO THE POWER SOURCE UNTIL THE TOOL IS COMPLETELY ASSEMBLED AND YOU HAVE READ AND UNDERSTAND THE ENTIRE OWNERS MANUAL.
Fig. 4
Fig. 5
Fig. 6
9
9
3
8
8
2
1
3
4
4
4
B
A
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