DeVilbiss T-AGPZ-F158, T-AGPZ-F159, T-AGPZ-F208, T-AGPZ-F209, T-AGPZ-S8 Operation Manual

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SB-JE-T-AGPZ-B
COMPA CT A UT O. GUN
OPERATION MANUAL
IMPORTANT: Read and follow all instructions and SAFTEY PRECAUTIONS before using this equipment.
DESCRIPTION
T-AGPZ GUN is a low flow rate automatic spray gun specifically designed and suited for spraying small objects. This spr ay gun als o has greatl y im proved maint enance p erform ance thank s to the us e of tungs ten carbide in the fluid tip an d needle which dramatically im proves durabilit y and anti-cloggi ng properties, along with our industry-first “2 sep triggering system, which cuts cleaning time during color change to approximately half of what it was. The compact, lightweight T-AGPZ gun is suitable for installing with robots or automatic spindle machines application, etc.
MODELS
Example:
T-AGPZ □□ □- Z1 1.0 TC
Chart 1
Air Cap
Fluid Tip Size
(mm)
Pattern Size Material of Fluid Tip and Needle
Marking Part Number
Z1 T-AGPZ-3-Z1 1.0 80mm Tungsten Carbide
Chart 2
Air Cap
Tip Marking (mm)
Part Number (Tip, Needle & P ist on Set)
Z1 1.0TC T-AGPZ-440-1.0-TC
Specify only when ordering fully automatic
model 151.5m/m triggering
20:2.0/ triggering 252.5m/m triggering (option)
Ref: Part item no. 15- rear piston
Basic Part Number
F: Full-Auto
SSemi-Auto
8: Non-Circulation 9: Circulation
Air Cap
Tip Size
Tungsten Carbide Fluid Tip and Needle
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SAFETY PRECAUTIONS
This manual contains important information that ALL users should know and understand BEFORE using
this equipment. This information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the following terms to draw your attention to certain equipment labels and portions of this manual. Pay special attention to any label or information that is
highlighted by one of these terms:
WARNING
Important information to alert you to a situation that might cause serious injury or loss of life if instructions are not followed.
CAUTION
Important information that tells how to prevent damage to equipment.
NOTE
Information that you should pay special attention to.
WARNING
The following hazards may occur during the normal use of this equipment. Please read the following chart.
HAZARD
CAUSE
SAFEGUARDS
Fire
Solvents and coatings can be
highly flammable or combustible, especially when sprayed.
1. Adequate exhaust must be provided to keep the air
free of accumulations of flammable vapors.
2. Smoking must never be allowed in spray area.
3.
Fire extinguishing equipment must be present in the
spray area.
4. Static discharges must be prevented. Ground (earth)
all conductive objects in the spray area, such as a
cleaning solvent bucket, fire extinguisher, etc.
5. When using solvents for cleaning;
Those used for equipment flushing must have a flash
point equal to or greater than that of the coating.
Those used
for general cleaning must have flash
points above 100°F(37.8℃).
Inhaling Toxic
Substances
Certain materials may be
harmful if inhaled, or if there is contact with the skin.
1. Follow the requirements of the Material Safety Data
Sheet supplied by coating material manufa ctur er.
2.
Adequate exhaust must be provided to keep the air
free of accumulations of toxic materials.
3.
Use a mask or respirator whenever there is a chance of inhaling sprayed materials. The mask must be
compatible with the material being sprayed
and its concentration. Equipment must be as prescribed by an industrial hygienist or safety expert, and be NIOSH approved.
Explosion Hazard-
Incompatible Materials.
Halogenated hydrocarbon
Solvents- for example: methylene chloride and 1,1,1,
-Trichloroethane are not chemically compatible w ith the aluminum that might be used in many system components. The chemical reaction caused by these solvents reacting with aluminum can become violent and lead to an equipment
explosion.
The T -AGPZ spray gun can not be used with these
solvents. Aluminum is widely used in other spray application equipment – such as material pumps, cups, regulators, valves, etc. Check all other equipment items before use of these solvents. Read the label or data sheet for the material you intend to spray. If in doubt as to where or not a coating or cleaning material is compatible, contact your material supplier.
HAZARD
CAUSE
SAFEGUARDS
General Safety
Improper operation or
maintenance may create a hazard.
Operators should be given adequate training in the
safe use and maintenance of the equipment (in accordance with the requirements of NFPA-33, Chapter 15 in U.S.). Users must comply with all local and national codes of practice and insurance company requirements governing ventilation, fire precautions, operation, maintenance and housekeeping (in the U.S., these are OSHA
Sections 1910.94 and 1910.107 and NFPA-33).
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Noise Levels
The continuous A-weighted
sound pressure level of this spray gun may exceed 85dB(A) depending on the air cap/nozzle set-up being used. Sound levels are measured using an impulse sound level meter and analyzer, when the gun is being used in a normal spraying application. Details of actual noise levels produced by the various air cap/nozzle set-ups are available on request.
Wear earplugs when using the spray gun.
Spraying solvent
Pressured air/fluid passage
may be broken when cleaning or flashing with solvent. The solvent may be harmful if contacted with eyes.
Always wear eye protection when spraying or
cleaning the equipment.
MISUES:
All spray guns project particles at high velocity and must never be aimed t any part of body. Never exceed the recommended safe working pressure for any of the equipment used. The fitting of non-recommended or non-orig inal accessories or spare parts may create hazardous
conditions. Before dismantling the equipment for cleaning or maintenance, all pressures, air and material, must be isolated and released.
Disposal of non-metallic materials must be carried out in an approved manner. Burning may generate toxic fumes. The removal of waste solvents and coating materials should be carried out by an
authorized local waste disposal service.
SPECIFICATION
FULL-AUTO
SEMI-AUTO
Max. Air Pressure
0.7MPa (7 bar)
0.7MPa (7 bar)
Recommended Fluid Pressure
0.01MPa-0.1MPa (0.1-1 ba r )
0.01MPa-0.1MPa (0.1-1 ba r )
Recommended Atomization Air Pressure (CAP Air)
0.1MPa – 0.3MPa (1-3 bar)
0.1MPa – 0.3MPa (1-3 bar)
Cylinder Air Pressure
Front CYL 0.25MPa
0.25 – 0.4MPa
Rear CYL 0.4MPa
Fluid Inlet
6 x 4mm
6 x 4mm
FAN / CAP Air Inlet
6 x 4mm x 2
6 x 4mm x 2
Cylinder Air Inlet
6 x 4mm x 2 (Front & Rear)
6 x 4mm
Weight
550 g
507 g
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