DeVilbiss SB-E2-360-J User Manual

SB-E2-360-J

Operation Manual

GTi – Gravity Spraygun

P 2 - 7

P 8 - 13

FIFI

1 © ITW Ltd 2000

P 14 –19

P 20 - 25

Operation Manual

GTi – Gravity Spraygun

Important

Read and follow all instructions and Safety Precautions before using this

equipment

Description

This product is suitable for use with both waterbased and solvent based coating materials. The design uses EPA compliant atomising technology to reduce overspray and improve coating efficiency.

Important: These guns are not designed for use with highly corrosive and/ or abrasive materials and if used with such materials it must be expected that the need for cleaning and/or replacement of parts will be increased. If there is any doubt regarding the suitability of a specific material contact your local Distributor or ITW Finishing direct.

Model Part Number

Example: GTI-G110B-14

Aircap Fluid nozzle size (14 = 1,4 mm) Gunbody Finish M= Multi Colour (colours may vary), B= Blue Anodised

Declaration of Conformity

We, ITW Finishing UK, Ringwood Road Bournemouth Dorset England declare under our sole responsibility that this product is in conformity with BS EN 292: parts 1 and 2 :1991 and BS EN 1953:1999, following the provisions of the Machinery Directive 89/392/EEC. This product also complies with the requirements of the EPA guidelines, PG6/34. Transfer efficiency certificates are available on request.

B. Holt, General Manager

2 © ITW Ltd 2000

SAFETY WARNINGS

Fire and explosion

Solvents and coating materials

can be highly flammable or combustible when sprayed. ALWAYS

coating material suppliers instructions and COSHH sheets before using this equipment

Users must comply with all local and national codes of practice and

insurance company requirements governing ventilation, fire precautions, operation and house-keeping of working areas

This equipment, as supplied, is

NOT

Halogenated Hydrocarbons.

Static Electricity can be generated by fluid and/or air passing though hoses. To prevent such a risk, earth continuity to the spray equipment and the object being sprayed should be maintained.

suitable for use with

refer to the

Personal Protective

Equipment

Toxic vapours – When sprayed, certain materials may be poisonous, create irritation or be

otherwise harmful to health. Always read all labels and safety data sheets for the material before spraying and follow any recommendations. If In

Doubt, Contact Your Material Supplier

The use of respiratory protective equipment is recommended at all

times. The type of equipment must be compatible with the material being sprayed

Gloves must be worn when spraying or cleaning the equipment

Training – Personnel should be given adequate training in the safe use of spraying equipment.

Misuse

Never aim a spraygun at any part of the body

Never exceed the max. recommended safe working pressure for the equipment

The fitting of non-recommended or nonoriginal spares may create hazards

Before cleaning or maintenance, all pressure must be isolated and relieved from the equipment

The product should be cleaned using a gun washing machine. However, this equipment should not be left inside gun washing machines for prolonged periods of time.

Noise Levels

The A-weighted sound level of sprayguns may exceed 85 dB (A) depending on the set-up being used. Details of actual noise levels are available on request. It is recommended that ear protection is worn at all times when spraying

Always wear eye protection when spraying or cleaning the spraygun

3 © ITW Ltd 2000

Parts List

Ref. No Description Part Number Qty

*1 Air Cap/Retaining ring GTI-407-* 1

1a Spring Clip JGA-156-K5 1

+**2

+4 Packing GTI-439-K2 1

5 Spreader Valve GTI-404-K 1 6 Stud and Screw GTI-408-K5 1

+8 Spring and Pad GTI-409-K5 1

9 Bushing GTI-402-K 1 9a Seal kit of 5 JGS-72-K5 2

10 Needle Adjusting Screw GTI-414-K 1

11 Valve Assembly JGK-449 1

12 Trigger GTI-108 1

13 Connector JGA-158 1

14 Gun Hook GFG-6 1

15 Airflow Valve GTI-415-K 1

16 1/2 Ltr Gravity Cup Kit GFC-501 1

17 Cup Lid GFC-402 1

18 Drip Check Lid kit of 5 GFC-2-K5 1

19 Filter KGP-5 1

20 Circlip 25746-007-K5 1

21 Circlip SST-8434-K5 2

22 Seal & Pin Kit ( + SST-8434-K5) GTI-428-K5 2 23 Washer GFC-17-K5 1

24 Air valve stem assembly JGS-431-1 1

25 Spring JGV-262-K5 1

Nozzle (up to 1.5 mm) GTI-213-**-K 1 Nozzle (1.6 mm to 2.2 mm) GTI-214-**-K 1 Baffle & Seal GTI-425-K 1 Baffle Seal - Kit of 5 GTI-33-K5 1

Needle (for GTI-214 Tip) GTI-420-K 1 Needle (for GTI-213 Tip) GTI-413-K 1

* - * Denotes Aircap Number - Available Aircaps No’s 105 and 110

** - ** Denotes Fluid Tip Size—Available Sizes; GTI-213 0.85, 1.0, 1.1, 1.2, 1.3,1.4,1.5 mm GTI-214 1.6, 1.8, 2.0 and 2.2 mm

+ - Parts included in service Kit (see accessories)

4 © ITW Ltd 2000

Specification

Air supply connection - Universal Maximum static inlet pressure - P Nominal gun inlet pressure with gun triggered - 2 bar (29 psi) Gun Weight - 580 g

= 9 bar (130 psi)

Materials of Construction

Gun body - Anodised Aluminium Nozzle - Stainless steel Needle - Stainless Steel Cup - Acetal and Stainless Steel

5 © ITW Ltd 2000

/4 BSP and NPS

Installation

Important: To ensure that this

equipment reaches you in first class condition, protective coatings have been use. Flush the equipment

through with a suitable solvent before use.

Operation

1. Mix coating material to manufacturers instructions

2. Turn needle adjusting screw (10) counter-clockwise until first thread shows

3. Turn pattern valve (5) counterclockwise to fully open

4. Adjust inlet air pressure to give 2 bar (29psi) at the gun inlet with the gun triggered. (pressure

gauge attachment shown under Accessories is recommended for this)

5. Test spray. If the finish is too dry reduce airflow by reducing inlet pressure. If finish is too wet reduce fluid flow by turning needle screw (10) clockwise. If atomisation is too coarse, increase inlet air pressure. If too

1. Attach air hose to connector (13). Recommended hose size 8 mm bore.

2. Air supply should be filtered and regulated.

fine reduce inlet pressure.

6. The pattern size can be reduced

by adjusting valve (5)

7. Hold gun perpendicular to surface

being sprayed. Arcing or tilting may result in uneven coating.

8. The recommended spray distance

is 150-200 mm (6”-8”).

9. Spray edges first. Overlap each

stroke a minimum of 50%. Move gun at a constant speed.

10. Always turn off air supply and

relieve pressure when gun is not in use.

Air Flow Valve (15)

1. If the airflow valve (15) is fitted

this can be used to reduce the inlet pressure through the gun. Screw the Adjusting Knob in to reduce pressure.

Preventative Maintenance

1. Turn off air supply and relieve pressure in the airline, or if using QD system, disconnect from airline.

2. Empty coating material into a suitable container and clean, preferably in a gun wash machine.

3. Remove air cap and clean. If any of the holes in the cap are blocked with coating material use

a toothpick to clean. Never use metal wire which could damage the cap and produce distorted spray patterns

4. Ensure the tip of the nozzle is clean and free from damage. Build up of dried paint can distort the spray pattern.

5. Lubrication – stud/screw (6), needle (7) and air valve (11) should be oiled each day.

6 © ITW Ltd 2000

Replacement of Parts

Nozzle (2) and Needle (7) –

Remove parts in the following order: 10, 8, 7, 1 and 2. Replace any worn or damaged parts and re-assemble in reverse order. Recommended tightening torque for nozzle (2) 1720 Nm (150-180 lbf in)

Packing – Remove parts 10, 8, 7. Unscrew cartridge (4). Fit new cartridge finger tight. Re-assemble parts 7, 8, and 10 and tighten cartridge (4) with spanner sufficient to seal but to allow free movement of needle. Lubricate with gun oil.

Air valve – Remove parts 6 and 12. Unscrew valve assembly. Reassemble fitting spring to valve head

Spreader valve – Caution: always ensure that the valve is in the fully open position by turning screw fully counter-clockwise before fitting to body.

Air cap / Nozzle Selection

Refer to coating material manufacturers recommendations or ITW Finishing UK Website:

www.itweuropeanfinishing.com

Accessories

Spanner – order SPN-5 Cleaning Brush – order 4900-5-1-K3 Service Kit – order GTi-416 add nozzle size as required (i.e. GTi-416-14) Pressure gauge Attachment – order GA-515 Gun Mounted Regulator – order DVR-501 Lubricant - order GL-1-K10

DKDK

Betjeningsvejledning

GTi – Sprøjtepistol med tyngdefødning

Vigtigt

Læs og følg vejledningen og alle sikkerhedsforholdsreglerne nøje, før du

bruger dette udstyr.

Dette produkt kan bruges både i forbindelse med vandbaseret og opløsningsmiddelbaseret sprøjtemateriale. Sprøjtepistolen bruger en forstøvningsteknik, der er i overensstemmelse med EPAs retningslinier og mindsker overspray og gør sprøjtebehandlingen mere effektiv.

Vigtigt: Disse pistoler kan ikke tåle at blive brugt i forbindelse med meget korrosive og/eller slibende materialer. Hvis de bruges i forbindelse med sådanne materialer, må det forventes, at de skal renses mere og/eller at antallet af dele, der skal udskiftes, stiger. Hvis du er i tvivl om, hvorvidt et produkt er egnet, kan du kontakte din lokale forhandler, eller du kan kontakte ITW Finishing direkte.

Reservedels modelnummer

Eksempel: GTI-G110B-14

Lufthætte Væskedysestørrelse

(14 = 1,4 mm)

Pistolfinish M= Flerfarvet (farverne kan variere), B= Anodiseret blå

Overensstemmelseserklæring

Vi, ITW Finishing UK, Ringwood Road, Bournemouth, Dorset, England erklærer at have det fulde ansvar for, at dette produkt er i overensstemmelse med BS EN 292: del 1 og 2 :1991 og BS EN 1953:1999, og følger de gældende retningslinier i henhold til maskindirektivet 89/392/EØF. Dette produkt overholder også kravene i henhold til EPA-retningslinierne, PG6/34. Ved henvendelse kan man få et effektivitetscertifikat vedrørende overførsel.

B. Holt, Administrerende direktør

Reservedelsliste

Ref. Nr. Beskrivelse Reservedelsnummer Antal

*1 Lufthætte/omløberring GTI-407-* 1 1a Fjederholder JGA-156-K5 1

+**2

3 Luftfordelerring og taetning GTI-425-K 1

Taetning til Luftfordelerring saet med 5 GTI-33-K5 1

+4 Pakning GTI-439-K2 1

5 Sprederjustering GTI-404-K 1 6 Pindbolt og skrue GTI-408-K5 1

+7 Nål (til GTI-214-dyse) GTI-420-K 1

Nål (til GTI-213-dyse) GTI-413-K 1

+8 Fjeder og pude GTI-409-K5 1

9 Bøsning GTI-402-K 1 9a Tætnings– sæt med 5 JGS-72-K5 2

10 Nåljusterskrue GTI-414-K 1 11 Luftventil JGK-449 1

12 Aftrækker GTI-108 1

13 Luftindgangsnippel JGA-158 1 14 Pistolkrog GFG-6 1 15 Luftreguleringsventil GTI-415-K 1

16 1/2 l overkop GFC-501 1 17 Låg GFC-402 1

18 5 sæt dryplåg GFC-2-K5 1

19 Filter KGP-5 1 20 Låsering – sæt med 5 25746-007-K5 1

21 Låsering – sæt med 5 SST-8434-K5 2 22 Tætnings- og stiftsæt ( + SST-8434- GTI-428-K5 2

23 Skive GFC-17-K5 1 24 Ventil JGS-431-1 1

25 Fjeder JGV-262-K5 1

Dyse (op til 1,5 mm) GTI-213-**-K 1 Dyse (1,6 mm til 2,2 mm) GTI-214-**-K 1

* - ** Betegner Lufthættenummer – Fås i lufthættenumrene 105 og 110 ** - ** Betegner væskespidsens størrelse – Fås i følgende størrelser;

GTI-213 0,85; 1,0; 1,1; 1,2; 1,3; 1,4; 1,5 mm GTI-214 1,6; 1,8; 2,0 og 2,2 mm

+ - Reservedele i servicesæt (se tilbehør)

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