DeVilbiss Pro Lite E Service Manual

IMPORTANT! DO NOT DESTROY

SERVICE MANUAL

READ ALL INSTRUCTIONS BEFORE OPERATING THIS DEVILBISS PRODUCT.

II 2 G X

Contact your local Devilbiss representative for additional copies of this manual.

It is the Customer's responsibility to have all operators and service personnel read and understand this

manual.

DEVILBISS Pro Lite™

Series:

Pro Lite™ E

Conventional, Air Atomisation Manual Spray Gun.

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P1 = P2 =

P1 = 1/4" P2 = 3/8"

FLUID AND AIR INLET PRESSURES

ENVIRONMENTAL

Stainless Steel

Nitride Coated Stainless Steel

Tungsten Carbide

Air Inlet Size

Fluid Inlet Size

Universal

12 Bar [175 psi]

15 Bar [217 psi]

Max Air Input Pressure

Max Fluid Input Pressure

Fluid Tip and Needle Construction

Quickclean™ Coated Aluminium

HDPE, Viton Extreme

Seals and O-Rings

CONNECTIONS

DIMENSIONS

174 x 175 x 18

40°C Nominal [104°F]

Max Ambient Operating Temperature

Fluid Passageways

Electroless Nickel Plated Brass

Gun Body Material

Air Cap Material

MATERIALS OF CONSTRUCTION

WEIGHT

L x H x W mm

Gun Weight

500g

FUNCTIONAL DESCRIPTION

The DeVilbiss Pro Lite™ E Conventional hand gun is primarily designed for the application of Ceramic

and Enamel coatings in a high production environment. If used with such materials it must be expected that the need for cleaning and or replacement of parts will be increased. Its particular materials of construction make it suitable for materials supplied from pumped or pressure fed fluid supply systems. Available with a range of stainless steel, nitride hardened and tungsten carbide fluid tips and needles,

the gun features stainless steel fluid passageways and a QuickClean™ coated body, to give enhanced

corrosion protection in these arduous conditions.

Based on the Pro Lite™ drop forged aluminium gun body, the gun utilises an ‘in-line’ concentric air

valve which allows weight reduction and reduced fatigue to the operator. The gun is designed as a flexible solution for the modern coating applicator.

SPECIFICATIONS

Stainless Steel

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by complying with the following statutory documents and harmonised standards:

EN 12096:1997 Mechanical vibration - Declaration and verification of vibration emission values

Pro Lite™ E

EN ISO 11201:1995 Acoustics - Noise by machinery and equipment - Determination of emission sound pressure levels at a work station and at other specified positions in an essentially free field over a reflecting plane with negligible environmental corrections

EN ISO 20643:2008 Mechanical vibration - Hand held and hand guided machinery - Principles for evaluation of vibration emission

EN ISO 28662-1 Hand-held portable power tools - Measurement of vibrations at the handle BS EN 1953:2013 Atomising and spraying equipment for coating materials - Safety requirements

EN ISO 12100-1:2010 Safety of Machinery - Basic concepts, general principles for design - Basic terminology, methodology

Solvent and water based materials

EN ISO 12100-2:2010 Safety of Machinery - Basic concepts, general principles for design - Technical principles

08/09/14

D Smith

(General Manager)

Available on request

Sound Power Level:

Available on request

Manufacturer:

EN 13463-1: Non electrical equipment for use in potentially explosive atmospheres - Basic methods and requirements

EN 14462:2005+A1:2009 Surface treatment equipment - Noise test code for surface treatment equipment including its ancillary handling equipiment - Accuracy grades 2 and 3

EU Declaration of Conformity

We: Finishing Brands UK, declare that the above product conforms with the Provisions of:

Machinery Directive 2006/42/EC

ATEX Directive 94/9/EC

Finishing Brands UK, Ringwood Road, Bournemouth, BH11 9LH. UK

Protection Level:

II 2 G X

N/A

Sound Pressure Level:

Suitable for use in hazardous area:

Zone 1 & 2

Vibration Level:

Product Description:

This Product is designed for use with:

EN1127-1: Explosive atmospheres - Explosion prevention - Basic concepts

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GLOVES. Must be worn when spraying or cleaning the equipment.

NEVER MODIFY THE EQUIPMENT. Do not modify the equipment unless the manufacturer provides written approval.

HIGH PRESSURE CONSIDERATION. High pressure can cause serious injury. Relieve all pressure before servicing. Spray from the gun, hose leaks or ruptured components can inject fluid into your body and cause extremely serious injury.

OPERATOR TRAINING. All personnel must be trained before operating finishing equipment.

LOCK OUT / TAG-OUT Failure to de-energise, disconnect, lock out and tag-out all power sources before performing equipment maintenance could cause serious injury or death.

WEAR SAFETY GLASSES. Failure to wear safety glasses with side shields could result in serious eye injury or blindness.

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.

NOISE LEVELS. The A-weighted sound level of pumping and spray equipment may exceed 85 dB(A) depending on equipment settings. Actual noise levels are available on request. It is recommended that ear protection is worn at all times while equipment is in use.

CAUTION

In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasise important safety information as follows:

NOTE

Read the following warnings before using this equipment.

SOLVENTS AND COATING MATERIALS. Can be highly flammable or combustible when sprayed. Always refer to the coating material supplier's instructions and safety sheets before using this equipment.

Hazards or unsafe practices which could result in

minor personal injury, product or property

damage.

EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the equipment to rupture, malfunction or start unexpectedly and result in serious injury.

Important installation, operation or maintenance

information.

INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or broken parts on a daily basis. Do not operate the equipment if you are uncertain about its condition.

READ THE MANUAL. Before operating finishing equipment, read and understand all safety, operation and maintenance information provided in the operation manual. Users must comply with all local and national codes of practice and insurance company requirements governing ventilation, fire precautions, operation and house-keeping of working areas.

FIRE AND EXPLOSION HAZARD. Never use 1,1,1Trichloroethane, Methylene Chloride, other Halogenated Hydrocarbon solvents or fluids containing such solvents in equipment with aluminium wetted parts. Such use could result in a serious chemical reaction, with the posibility of explosion. Consult your fluid suppliers to ensure that the fluids being used are compatibile with aluminium parts.

STATIC CHARGE. Fluid may develop a static charge that must be dissipated through proper grounding of the equipment, objects to be sprayed and all other electrically conductive objects in the dispensing area. Improper grounding or sparks can cause a hazardous condition and result in fire, explosion or elecrtic shock and other serious injury.

TOXIC VAPOURS. When sprayed, certain materials may be poisonous, create irritation, or are otherwise harmful to health. Always read all labels, safety sheets and follow any recommendations for the material before spraying. If in doubt contact your material supplier.

PRESSURE RELIEF PROCEDURE. Always follow the pressure relief procedure in the equipment instruction manual.

Hazards or unsafe practices which could result in

severe personal injury, death or substantial

property damage.

PROJECTILE HAZARD. You may be injured by venting liquids or gases that are released under pressure, or flying debris.

WEAR RESPIRATOR. The use of respiratory protective equipment is recommended at all times. The type of equipment must be compatible with the material being sprayed.

WARNING

KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT IN CASE OF AN EMERGENCY.

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- EC62 - 28C

C62

C64

C67

- - - - - - - - - - SNC

- - - - - - - - - SNC -

- - - - - SN SNC - - -

S = N = C =

PRO-250-18-K

PRO-250N-18-K

PRO-250C-18-K

PRO-350C-18-22-K

2.2

PRO-250-22-K

PRO-250N-22-K

PRO-250C-22-K

PRO-350-18-22-K

PRO-250N-14-K

C67

Conventional

For ceramic tip & needle part numbers, see table 3.

490mm

< 2.0 L/min

500mm

PRO-350N-18-22-K

--1.8

1.2mm

1.4mm

1.6mm

1.8mm

High quality stainless steel tips & needles available in this type & size.

Nitride hardened tips & needles also available in this type & size.

Tungsten carbide tips & needles also available in this type & size.

TABLE 3 - CERAMIC FLUID TIPS & NEEDLES

Fluid Tip Size

Stainless Steel

Nitride Hardened

Tungsten Carbide

Fluid Tip

Needle

Stainless Steel

Fluid Tip

Stainless Steel

Fluid Tip

C64

Conventional

2.2mm

2.8mm

< 2.5 L/min

430mm

C62

Conventional

AIR CAP

3 Bar [45 psi]

Conventional

Flow rates may vary according to paint/material and pressure used.

Fan pattern size @ 300mm distance.

TABLE 2 - Pro Lite™ E RECOMMENDED FLUID TIP / AIR CAP COMBINATIONS

0.5mm

0.7mm

0.85mm

1.0mm

PRO-350C-28-K

Air Cap

Atomisation Type

2.0mm

1.4

PRO-250-14-K

See table 1

TABLE 1 - Pro Lite™ E AIR CAP PERFORMANCE GUIDE

Air Cap & Type

Part Number

Air Consumption

Recommended

Air Inlet Pressure

See table 2

430 [15.2 cfm]

3 Bar [45 psi]

< 3.5 L/min

Conventional

PROC-120-C64-K

400 [14.1 cfm]

3 Bar [45 psi]

425 [15.0 cfm]

PROLT

Size & construction

PROC-120-C67-K

Conventional

FLUID TIP

Typical Fluid

Flow*

Typical Fan

Pattern Size**

Conventional

PROC-120-C62-K

GUN PART NUMBER FORMAT & PART SELECTION GUIDE

Pro Lite™ E

2.8

PRO-250-28-K

PRO-350-28-K

PRO-250N-28-K

PRO-350N-28-K

PRO-250C-28-K

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EXPLODED VIEW

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78*37

*38

SEE TABLE

SN-18-1-K2

*10--

SN-69-US-K

QTY.

--1

TRIGGER SCREW

PACKING NUT

-30-

AIRFLOW VALVE

421-31353641

PRO-407-BL-K

SN-421-K

SP-617-CR-K

PARTS LIST

SEE TABLE

SN-66-K

SN-67-BL-K

PRO-472-K3

SN-26-K4

TRIGGER

TRIGGER STUD

TRIGGER STUD & SCREW KIT

*40113911132

FLUID NEEDLE

18--

PRO-408-BL-K

---21222313

*141920

AIR VALVE KIT

25262728*29-1

AIR INLET

HOUSING

COLOUR ID RING KIT (4 COLOURS)

REAR VALVE SEAL

111-3412

SEE TABLE

SPRING CLIP (KIT OF 5)

PRO-405-K1491

SPRAY HEAD

GASKET (KIT OF 2)

SPRAY HEAD KIT

AIR CAP

AIR CAP & RETAINING RING

RETAINING RING SUB ASSEMBLY

SPINDLE

VALVE SEAT

51111111-

REF.

DESCRIPTION

FLUID TIP16

RETAINING RING

SLIP RING

RETAINING RING SEAL

JGA-156-K5

PART No.

CIRCLIP1*12-1

*15116

VALVE BODY

O RING

SPREADER VALVE PIN

SPREADER VALVE ADJUSTMENT KNOB

SPREADER VALVE ASSEMBLY

122

FRONT VALVE SEAL

PRO-471

AIR VALVE SPRING

1111111

GUN BODY

AIR INLET KIT

SPRING PAD

FLUID ADJUSTING KNOB

NEEDLE SPRING KIT

NEEDLE SPRING

NEEDLE PACKING

PACKING SPRING

SN-9-K

PACKING, SEAL AND PACKING NUT KIT

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REF.

PART No.

DESCRIPTION

QTY.

11111

SERVICE PARTS

SN-419-K

SN-406

VALVE ADJUSTING KNOB

SEAL

LOCK NUT

FLUID INLET

+ 53

The spray gun must be earthed to dissipate any electrostatic charges which may be created by fluid or

air flows. This can be achieved through the spray gun mounting, or conductive air/fluid hoses.

Electrical bond from the spray gun to earth should be checked and a resistance of less than 10⁶ Ohms

is required.

WARNING

47--

CIRCLIP (KIT OF 5)

VALVE HEAD

WASHER1111

25746-007-K5

PARTS LIST CONTINUED

43444546484950

VALVE BODY

AIR VALVE SERVICE TOOL

FLUID INLET KIT

TOOL KIT

NOT INCLUDED IN THE GUN KIT, ONLY WITH REF 23

PRO-470

GTI-428-K5

SPRAY GUN REPAIR KIT (INCLUDES ITEMS MARKED *)

SEAL AND PIN KIT, KIT OF 5 (ITEMS 12, 14 & 15)

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+ 16 hidden pages

DeVilbiss Pro Lite E Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual