DeVilbiss JGA-510-DEC, MSA-510-DEC Service Bulletin

SERVICE BULLETIN
SB-2-582
Replaces SB-2-582
JGA-510-DEC DECORATOR SPRAY GUN
IMPORTANT: Before using this equip­ment, read all safety precautions and instructions. Retain for future use.
DESCRIPTION
The JGA-510-DEC is a gun that can apply decorative spatter effects to wood furniture, metal panels, etc. Finish may be changed from a fine mist to larger droplet size particles. Simply adjust fluid pressure and/or air pressure
The JGA-510-DEC comes with the flat­end AV-447 spatter cap assembly. Small spatter dots are the result of coarse atomization when using the standard spatter cap assembly (2).
OPERATION
Note
This gun may be used with chlorinated solvents. Alumi­num is not used in the fluid passage areas.
Mix material according to manufacturer's instructions. It may be necessary to strain material.
A greater than normal gun distance provides a more uniform particle size. Particle spacing is determined by speed of movement and degree of overlap. Particle size is dependent on the mate­rial consistency. Specially formulated spatter materials are available, although standard paints may be used. Apply standard paints using very little or no reduction.
Pressure on cup or tank controls material flow. Begin with the fluid needle adjusting screw (32) wide open. Use fluid needle adjusting screw (32) to regulate material flow under abnormally low material pressure or material viscosity conditions.
Adjust atomization air to get desired particle size. It should be high enough to carry particles to surface. Spatter dot size increases with pressure reduc­tion, and decreases with pressure in­crease. Pressure used depends on material viscosity being sprayed and desired operation speed.
PREVENTIVE MAINTENANCE
To clean gun passages, blow back paint to material supply source and flush fluid passage with clean solvent. Model HD-503 Gun/Hose Cleaner is a very fast and effective way of cleaning (See Accessories). Wipe gun clean with solvent soaked cloth.
If slots of ring (4) become clogged, clean by soaking cap in solvent and scrubbing with a gun cleaning brush.
Note
When replacing the fluid tip or fluid needle, replace both at the same time. Using worn parts can cause fluid leakge. Also, replace the needle pack­ing at this time.
Using SSL-10 gun lube, lightly lubri­cate the threads of the fluid tip before reassembling. Torque to 12-15 ft. lbs.
To prevent damage to the fluid tip (7) or fluid needle (28), be sure to either 1) pull the trigger and hold while tightening the fluid tip or 2) remove fluid needle adjusting screw to re­lieve spring pressure.
Spray Gun Lubrication
For best results, lubricate the points indicated, daily. Use SSL-10 Spray Gun Lube to lubricate.
A. Trigger Points B. Packings C. Adjusting Valves D. Air Baffle Threads
B
D
B
A
A
C
Page 2 SB-2-582
SAFETY PRECAUTIONS
This manual contains information that is improtant for you to know and understand. This information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the following symbols. Please pay particular attention to these sections.
Note
Important safety information - A hazard that may cause serious injury or loss of life.
The following hazards may occur during the normal use of this equipment.
Please read the following chart before using this equipment.
HAZARD CAUSE SAFEGUARDS
Fire Solvent and coatings can be highly Adequate exhaust must be provided to keep
flammable or combustible, especially air free of accumulations of flammable vapors. when sprayed.
Solvent Spray During cleaning and flushing, sol- Wear eye protection.
vents can be forcefully expelled from fluid and air passages. Some solvents can cause eye injury.
Important information that tells how to prevent damage to equipment, or how to avoid a situation that may cause minor inury.
Smoking must never be allowed in the spray area.
Fire extinguishing equipment must be present in the spray area.
Information that you should pay spe­cial attention to.
Inhaling Toxic Substances Certain materials may be harmful Follow the requirements of the Material Safety
if inhaled, or if there is contact Data Sheet supplied by your coating material with the skin. manufacturer.
Adequate exhaust must be provided to keep the air free of accumulations of toxic materials.
Use a mask or respirator whenever there is a chance of inhaling sprayed materials. The mask must be compatible with the material being sprayed and its concentration. Equipment must be as prescribed by an industrial hygienst or safety expert, and be NIOSH approved.
Explosion Hazard - Halogenated hydrocarbon solvents This gun can be used with these solvents.
- for example; methylene chloride However, aluminum is widely used in other spray and 1, 1, 1 - Trichloroethane can application equipment - such as, material pumps, chemically react with aluminum. cups, regulators, valves, etc. Check all other equip­The chemical reaction caused by ment items before use and make sure they can these solvents reacting with aluminum also be used safely with these solvents. Read the can become violent and lead to an label or material data sheet for the material you equipment explosion. intend to spray. If in doubt as to whether or not a
coating or cleaning material is compatible, contact your material supplier.
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