DeVilbiss Compact Series, Compact COM-P522B-14 Operation Manual

SB-E-2-530

Operation Manual

HVLP and Trans-Tech

Spraygun

®

Pressure Feed

ISS.04

E

E

P 1 - 12

EE

Operation Manual

COMPACT – Pressure Feed Spraygun

Important

Read and follow all instructions and Safety Precautions before using this

equipment

Description

The Compact pressure feed Spraygun Kit complies to ATEX regulations 94/9/EC, protection
level;

Important:

coating materials. The design uses EPA compliant (Devilbiss Trans-Tech®) and HVLP
atomising technology to reduce overspray and improve coating efficiency. These guns are not
designed for use with highly corrosive and/or abrasive materials and if used with such materials
it must be expected that the need for cleaning and/or replacement of parts will be increased. If
there is any doubt regarding the suitability of a specific material contact your local Distributor or
ITW Finishing direct.

Example: COM-P522B-14

Aircap Fluid nozzle size
(14 = 1,4 mm)
Gunbody Finish

B= Blue Anodised

II 2 G X, Suitable for use in Zones 1 and 2

: These Sprayguns are suitable for use with both waterbased and solvent based

Model Part Number

EC Declaration of Conformity

We: ITW Finishing UK, Ringwood Rd, Bournemouth, Dorset, BH11 9LH, UK, as the

manufacturer of the Spraygun model Compact, declare, under our sole responsibility, that the

equipment to which this document relates is in conformity with the following standards or other

normative documents:

BS EN 292-1 PARTS 1 & 2: 1991, BS EN 1953: 1999; and thereby conform to the

protection requirements of Council Directive 98/37/EC relating to Machinery Safety Directive,

and;

EN 13463-1:2001, council Directive 94/9/EC relating to Equipment and Protective

Systems intended for use in Potentially Explosive Atmospheres protection level II 2 G X.

This product complies with the requirements of the EPA guidelines, PG6/34,PG6/20 and

PG6/23. Achieving transfer efficiency in excess of 65%.

ITW Finishing Systems and Products reserve the right to modify equipment specification without
prior notice.

© 2003 ITW Finishing Systems and Products

2

B. Holt, General Manager

30th June 2003

SAFETY WARNINGS

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Fire and explosion

Solvents and coating materials
can be highly flammable or

combustible when sprayed. ALWAYS

refer to the coating material suppliers
instructions and COSHH sheets
before using this equipment

Users must comply with all local
and national codes of practice
and insurance company

requirements governing
ventilation, fire precautions, operation
and house-keeping of working areas

This equipment, as supplied,
is NOT
Halogenated Hydrocarbons.

Static Electricity can be
generated by fluid and/or air
passing through hoses, by the

spraying process and by cleaning non­conductive parts with cloths. To prevent
ignition sources from static discharges,
earth continuity must be maintained to
the spraygun and other metallic
equipment used. It is essential to use
conductive air and/or fluid hoses.

suitable for use with

Personal Protective

Equipment

Toxic vapours – When sprayed,
certain materials may be
poisonous, create irritation or be
otherwise harmful to health.

Always read all labels and safety data
sheets for the material before spraying
and follow any recommendations. If In

Doubt, Contact Your Material Supplier

The use of respiratory protective
equipment is recommended at all

times. The type of equipment
must be compatible with the material
being sprayed.

Always wear eye protection when
spraying or cleaning the spraygun

Gloves must be worn when
spraying or cleaning the
equipment

Training – Personnel should be given
adequate training in the safe use of
spraying equipment.

Misuse

Never aim a spraygun at any part of the
body

Never exceed the max. recommended
safe working pressure for the equipment

The fitting of non-recommended or non­original spares may create hazards

Before cleaning or maintenance, all
pressure must be isolated and relieved
from the equipment

The product should be cleaned using a
gun washing machine. However, this
equipment should not be left inside gun
washing machines for prolonged periods
of time.

Noise Levels

The A-weighted sound level of
sprayguns may exceed 85 dB
(A) depending on the set-up
being used. Details of actual
noise levels are available on request. It is
recommended that ear protection is worn
at all times when spraying.

Operating

Spray Equipment using high pressures
may be subject to recoil forces. Under
certain circumstances, such forces could
result in repetitive strain injury to the
operator.

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© 2003 ITW Finishing Systems and Products

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Ref. No Description Part Number Qty Options

Parts List

1 Air Cap/Retaining ring

+ 2 Nozzle SP-200S-**-K 1 085,10,11,12,13,14,

+ 3 Separator SP-623-K5 5

+ 4 Packing GTI-445-K2 2

5 Spreader Valve SP-401-K 1

6 Stud and Screw GTI-408-K5 5

7 Needle Adjusting Screw SP-614-K 1

+ 8 Spring SP-622-K5 1

+

10 Airvalve housing + seal SP-612-K 1

+ 11 Spindle 1

12 Trigger SP-617-K 1

13 Connector SP-611-K 1

COM-522 or COM-510

Needle SP-300S-**-K 1 085,10,11,12,13,14,

9

Needle—Plastic tipped SP-300P-**-K 10, 12, 14

SP-100-***-K 1 522, 510, 505,523

e.g *** = 522

16,18,20,22
e.g ** =14 =1.4 mm

16,18,20,22
e.g ** =14 =1.4 mm

e.g ** =14 =1.4mm

14 Airflow Valve SP-402-K 1

15 Fluid Inlet Connector and

seal

+ 16 Air Valve Service Kit SPK-101-K 1

17 Retaining Ring and Seals SPK-102-K 1

+ 18 Spreader/ Cheater

Service Kit

19 Circlip 25746-007-K5 5

+ 20 Air valve assembly Tool - 1

21 Spanner SPN-5 1

Spraygun Service Kit

(parts included marked + )

© 2003 ITW Finishing Systems and Products

SP-610–K 1

Gti-428-K5 5

SPK-401-** 1 085,10,11,12,13,14,

4

16,18,20,22
e.g ** =14 =1.4 mm