DeVilbiss CMAX-B14-M, CMAX-B10-M, CMAX-B85PM, CMAX-B10-M-507, CMAX-B14PM Service Manual

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SERVICE MANUAL

COMPACT-X — AUTOMATIC SPRAY GUN

CONVENTIONAL (SILVER), TRANS-TECH (GREEN) & HVLP (BLUE)

OPERATION MANUAL

Replacement Parts Ordering Information SEE PAGE 4

Explanation of Conventional, Trans-Tech and HVLP SEE PAGE 9

Complete Spray Gun Assembly Ordering Information SEE PAGE 10

Installation Details SEE PAGES 11, 13, 14, 15

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Operation Manual

Compact-X Automatic Spraygun

Important

Read and follow all instructions and Safety Precautions before using

this equipment

CHARACTERISTICS

This automatic spray gun complies to ATEX regulations 94/9/EC, protection level II 2 G X, suitable to use in Zones 1 & 2.

This Compact-X spray gun is a production spray gun suitable for use with automatic and semi-automatic machines in conventional, HVLP or Trans-Tech applications. (See page 9 for application details.)

manufactured from high grade stainless steel. Several needles are available with plastic tips.

This spray gun can be provided with an indexed air cap (order separately.) You can leave your air cap capable of free rotation by removing the indexed plastic ring which is located by 2 pins on the air cap. Pressure feed material supply can be re-circulating or direct.

Compact-X has a ¼ turn Quick detachable manifold, so to reduce maintenance & set up time. To handle a wide range of coating materials the ﬂuid passages are

The needle adjustment knob has 18 ratchet positions (per one revolution of the knob) which allows ﬁne and accurate ﬂuid ﬂow control.

SPECIFICATIONS & MATERIALS OF CONSTRUCTION

Thread Pressure Fluid inlet & recirculation “P” & "R" Air inlet (Atom+Fan) “A” & “F” Cylinder/trigger “Cyl” Maximum temperature in use Spray gun weight Gun body Tip / Needle / Spray head/ Base plate

EC Declaration of Conformity

We, Finishing Brands UK, Ringwood Rd, Bournemouth, Dorset, BH11 9LH, UK, as the manufacturer of the Spray gun model COMPACT-X, declare, under our sole responsibility that the equipment to which this document relates is in conformity with the following standards or other normative documents:

BS EN 292-1 PARTS 1 & 2: 1991, BS EN 1953: 1999; and thereby conform to the protection requirements of Council Directive 98/37/EEC relating to Machinery Safety Directive, and; EN 13463-1:2001, council Directive 94/9/EC relating to Equipment and Protective Systems intended for use in Potentially Explosive Atmospheres protection level II 2 G X.

1/8" BSPP(F) Max 7 Bars (100 psi)

1/8" BSPP(F) 4 to 7 Bars (60-100 psi)

40° C (104° F)

950 gms (2 lbs)

Aluminium hard anodized

Stainless steel 303

DeVilbiss reserves the right to modify equipment speciﬁcation without prior notice.

D. Smith, General Manager

12th February 2014

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SAFETY WARNINGS

FIRE AND EXPLOSION Solvents and coating materials can be highly flammable or combustible when sprayed. ALWAYS refer

to the coating material supplier's instructions and MSDS sheets before using this equipment.

Users must comply with all local and national codes of practice and insurance company requirements governing ventilation, fire precautions, operation and house-keeping of working areas.

This equipment, as supplied, is NOT suitable for use with Halogenated Hydrocarbons.

Static Electricity can be generated by fluid and/or air passing through hoses, by the spraying process and by cleaning non- conductive parts with cloths. To prevent ignition sources from static discharges, earth continuity must be maintained to the spraygun and other metallic equipment used. It is essential to use conductive air and/or fluid hoses.

PERSONAL PROTECTIVE EQUIPMENT Toxic vapors – When sprayed, certain materials may be poisonous, create irritation or be otherwise

harmful to health. Always read all labels, safety data sheets and follow any recommendations for the material before spraying. If In doubt, contact your material supplier.

The use of respiratory protective equipment is recommended at all times. The type of equipment must be compatible with the material being sprayed.

Always wear eye protection when spraying or cleaning the spray gun

Gloves must be worn when spraying or cleaning the equipment.

TRAINING

Personnel should be given adequate training in the safe use of spraying equipment.

MISUSE

Never aim a spray gun at any part of the body.

Never exceed the max. recommended safe working pressure for the equipment.

The fitting of non-recommended or non-original spares may create hazards.

Before cleaning or maintenance, all pressure must be isolated and relieved from the equipment.

The product's metal parts can be cleaned using a gun-washing machine. However, this equipment should not be left inside gun-washing machines for prolonged periods of time. Certain selas and o-rings may not be solvent compatible.

NOISE LEVELS

The A-weighted sound level of spray guns may exceed 85 dB (A) depending on the set-up being used. Details of actual noise levels are available on request. It is recommended that ear protection is worn at all times when spraying.

OPERATING

Spray Equipment using high pressures may be subject to recoil forces. Under certain circumstances, such forces could result in repetitive strain injury to the operator.

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PARTS LIST

For the arrangement of the parts, refer to the exploded view on page 5.

Item Description

See chart and reference on page 6.

Air cap with retaining ring, seals and no indexing ring. Fluid tip with air separator seal SPA-27-K5

Ø 0.85 / 1.0 / 1.4 / 1.8 / 2.2 mm

Ø 0.5 for Air cap 590 Ø 0.7 mm for Air cap 591 4 Locator ring for indexed air cap (optional item) SPA-112 1 5 Air separator seal (kit of 5 rings) SPA-27-K5* 1 6 Screw M4 x 25 kit of 4 (Torx 20) — (kit includes items 6, 8a, 12a) SPK-108* 4 8 Spray head – Compact-X SPA-50P 1 8a Fixing rod on base plate (kit includes items 6, 8a, 12a) SPK-108* 1 9 Packing seal for needle (kit includes items 9, 11) SPK-107* 1 10 O-ring (kit includes items 10, 12b) SPK-109* 4 11

O-ring gasket (kit includes items 9, 11n)

12 Gun body for Compact-X ( -S = Silver / -G = Green / -B = Blue )

12a Locating air tube (kit includes items 6, 8a, 12a) SPK-108* 1 12b O-ring (kit includes items 10, 12b) SPK-109* 1 13 Air valve (Fan & Atomising air) AGG-403 2 14 O-ring (kit includes items 14, 15c, 15d, 16) SPK-104* 1 15 Piston assembly (includes items 14, 15b, 15c, 15d, 16) SPA-60X-K 1 15b Piston for air valve (kit includes qty. 2) SPA-60X-K 1 15c O-ring for small piston (kit includes items 14, 15c, 15d, 16) SPK-104* 2 15d O-ring for large piston (kit includes items 14, 15c, 15d, 16) SPK-104* 1 16 O-ring piston to needle (kit includes items 14, 15c, 15d, 16) SPK-104* 1 17 Piston Spring (kit includes items 17, 22, 23, 24) SPK-105* 1

Stainless steel needle 0.5 / 0.7 / 0.85 / 1.0 / 1.4 / 1.8 / 2.2 18

Plastic tip 1.0 / 1.4 19 Housing SPA-3 1 20 Ring and ball (2) — (kit includes items 20, 21, 25) SPK-106* 1 21 Ring (kit includes items 20, 21, 25) SPK-106* 1 22 Needle Spring (kit includes items 22, 23, 24) SPK-105* 1 23 Spring cap (kit includes items 22, 23, 24) SPK-105* 1 24 Spring washer (kit includes items 22, 23, 24) SPK-105* 1 25 Adjusting knob (kit includes items 20, 21, 25) SPK-106* 1 27 Manifold assembly – complete with lever and air valves SPA-55-K 1 28 Locking lever (kit includes items 28, 28a & 8a) SPA-56-K* 1 28a Retaining screw of locking device (kit includes items 28, 28a & 8a) SPA-56-K* 1 29 Gun mounting bar nut (kit includes items 29, 30 & 31) SPK-110* 1 30 Gun mounting bar (kit includes items 29, 30 & 31) SPK-110* 1 31 M6 hexagon socket head cap screw, length 5.5 (kit includes items 29, 30 & 31) SPK-110* 2 32 Kit of 2 plugs which replace manual air valve (13) — for remote fan/atom SPA-111-K2* 1 33 Kit of retaining ring with gasket (kit includes air cap ring and gaskets) SPK-102-K* 1 34 Recirculation Port Plug (kit includes hex wrench SPA-30) SPK-116* 1 35 Manifold Plug, 1/8" BSPP (not sold as a spare part) REF. 1



* Spare parts must be ordered as part of replacement kits listed above.

See page 10 for additional adapter and fitting kits.

Item 9: Fluid packings only (10 pack) SPA-86-K10.

Optional: Fluid packings (2 pack) SPA-20-K2

n Item 11: Air gaskets only (10 pack) SPA-53-K10.

Order

Part Number

SP-100-xxx-K 1

SP-200S-xx-K

SP-259S-xx-K

SPK-107* 2

SPA-1-CMAX-S

SPA-1-CMAX-G

SPA-1-CMAX-B

SPA-320-xx

SPA-320P-xx

Qty

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COMPACT-X AUTOMATIC SPRAY GUN

REF. ONLY:

• SPA-60X-K (includes items 14, 15b, 15c, 15d, 16)

• SPK-104 (includes items 15c–qty.10, 15d–qty.5, 16–qty.10, 14–qty.5)

• SPK-105 (includes items 17, 22, 23, 24)

• SPK-107 (includes items 9, 11)

NOTE: SPN-8 Torx Wrench for item 6 shipped with gun.

SPA-30 Hex Wrench for item 34 shipped with gun. SPN-8 and SPN-30 not shown on exploded view above.

COMPACT-X AUTOMATIC GUN EXAMPLE OF PART NUMBERING SYSTEM

CMAX–B85PM–507

CMAX– B 85 P M 507

Compact-X Automatic Manifold Type Spray Gun

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B = Blue (HVLP)

G = Green

(Trans-Tech)

No Letter = Conventional

85 = .85 mm Fluid Nozzle

00 = No Fluid Nozzle,

and Needle

No Needle

See page 10 for standard set-ups. See page 11 for hook-up schematic.

P = Plastic Needle

– or no letter = Stainless

Steel Needle

M = With Manifold

O = No Manifold

507 = Air Cap

COMPACT-X AUTOMATIC GUN — AVAILABLE AIR CAPS

Air cap Type

SP-100-430-K Conventional 12 340 50.7 3.5 6.7 - 9.5 200 - 280 7.9 200 SP-100-443-K Conventional 12.2 345 43.5 3.0 6.7 - 10.1 200 - 300 11.8 300 SP-100-497-K Conventional 18 510 50.7 3.5 6.7 - 20.2 200 - 600 15.0 380

SP-100-500R-K

SP-100-507-K H V L P 19 385 40 1.4 4.4 - 6.5 130 – 190 10.6 270 SP-100-510-K Trans-Tech 10 283 29 2.0 5.4 - 7.5 160 - 220 10.6 270 SP-100-513-K Trans-Tech 18.8 531 43.5 3.0 6.7 - 20.2 200 - 600 13.8 350 SP-100-522-K Trans-Tech 14.5 410 29 2.0 6.7 - 20.2 200 - 600 13.8 350 SP-100-590-K Trans-Tech 7.7 218 29 2.0 1.6 - 5.0 50 -150 6.0 150 SP-100-591-K Trans-Tech 12.3 350 29 2.0 1.7 - 5.1 50 -150 4.5 115

KK-5090-507 HVLP Test Kit – includes cap, gauge & tube

Other test kits available: KK-5090-430, KK-5090-443, KK-5090-497, KK-5090-506, KK-5090-510, KK-5090-513, KK-5090-522, KK-5009-590

COMPACT-X AUTOMATIC GUN — AIR CAP / FLUID TIP COMBINATIONS

AIR CAP MODEL NO. 430 443 497 500R 507 510 513 522 590 591

.020" (0.5 mm) X X .028" (0.7 mm) X .033" (0.85 mm) X X X X X X .039" (1.0 mm) X X X X X X X X .055" (1.4 mm) X X X X X X X X .070" (1.8 mm) X X X X X X X X

FLUID TIP SIZES

.086" (2.2 mm) X X X X X

HVLP Round Spray

TYPE

CONVENTIONAL HVLP TRANS-TECH

Air Flow

SCFM l/min psi bar oz/min ml/min in mm

6.8 200 16.0 1.1 .6 - 5.0 20-150 1.6 40

Pressure

at Inlet

Fluid Flow

Pattern size

@ 8" distance

ATOM FAN

FLUID INLET

P/R

AIR INLET

ATOM,

CYL FAN

Needle travel adjusting knob –

18 positions per 1 turn

B Gun head – stainless steel

C Air cap ring

D Air cap

E Air valve (fan / atom)

Spray gun body – anodized

aluminum

G Fluid tip – stainless steel

H Manifold – stainless steel

I Manifold locking lever

J Support tightening screw

Spray gun mounting hole –

1/2" diameter

P/R Fluid inlet, fluid return

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INSTALLATION

AIR AND FLUID HOSES

See pages 11, 13, 14 and 15 for installation details.

Use separate filtered regulated air supplies for atomizing and cylinder air. Connect all the air and fluid hoses at the back of the manifold (1/8” BSP): (See figure)

• Cylinder air ‘C = Cyl’ via a control valve. For fast cylinder operation the control valve should be fitted as close to the gun as possible or an additional quick exhaust valve installed in the line.

• Separated atomizing and fan “F” & “A” air supply.

• Material hose ‘P’. If material re-circulation is required, remove the plug from port ‘R’ (35) and plug from spray head (34).

Recommended hose size up to 34 ft. (10 m) long: Atomization Air = 0.315 in. (8 mm) Cylinder Air = 0.236 in. (6 mm) Material = 0.315 in. (8 mm)

Important: The Spray gun must be grounded to dissipate any electrostatic charges which may be created by fluid or air flows. This can be achieved through the Spray gun mounting, or conductive air/fluid hoses. Electrical bond from the spray gun to earth should be checked with an ohmmeter. A resistance of less than 106 Ohms is recommended.

BACK Face of Manifold

TOP Face of Manifold

Important: To ensure that this equipment reaches you in first class condition, protective coatings have been used. Flush the equipment through with appropriate solvent before use. Fix the spray gun base plate using mounting stem ref.30 and secure it with nut ref.29.

SETTING

Check that the gun has all of the O-rings installed on the sealing surface and check that the locking device (28) is in the correct position to lock the spray gun on to the connecting plate.

1. The ATOM ‘A’ air valve controls the atomizing air

pressure.

2. The FAN ‘F’ valve controls the spray pattern size.

3. Fluid flow is adjusted with the rear ratchet knob

(25).

For the arrangement of the parts, refer to the exploded view on page 5.

START UP

1. Turn the needle adjusting knob (25) clockwise until the needle is fully closed.

2. Turn the FAN ‘F’ and ATOM ‘A’ air valves (13) counter-clockwise to be full open.

3. Use the air cap chart to set the air pressure at the air regulator to achieve recommended pressures.

4. Turn the adjusting knob (25) counter clockwise to obtain the desired fluid flow.

5. Test spray. If the finish is too dry or fine, reduce the airflow by reducing the air inlet pressure or by screwing the valve ATOM ‘A’ (13) in clockwise, or increase the fluid flow using ratchet knob, rotating counter clockwise.

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INSTALLATION (CONTINUED)

START UP (continued)

6. If the finish is too wet, turn the ratchet knob (25) in clockwise to reduce the fluid flow, or reduce the fluid pressure. If the atomization is too coarse, increase inlet air pressure, or reduce fluid flow.

7. The pattern size can be reduced by turning adjusting valve FAN ‘F’ (13) clockwise.

8. The spray pattern will give the best results when perpendicular to the target.

MAINTENANCE

PREVENTIVE MAINTENANCE

Turn off air and coating supply and relieve pressure in the supply lines, or disconnect from airline and fluid line.

1. Unlock the spray gun from the base plate, remove it, and if available re-attach an alternative gun. Now the spray gun maintenance can be done outside the spray booth while production is still continuing.

9. The recommended spray distance is 6’’ to 8’’ (150-220 mm).

10. Spray edges first. Overlap each stroke a

minimum of 50%. Move gun at a constant speed.

11. Always turn off air and fluid supply and relieve

pressure and clean down when gun is not in use.

Remove the tip (2) and its air separator ring (3) by unscrewing counter- clockwise with 10mm hexagonal spanner.

Unscrew the adjusting needle knob (25) fully in counter-clockwise rotation, push the needle from the front of the spay gun, carefully so to avoid damage the needle end, then pull out the needle (18) from the back.

If necessary, replace the needle and the tip, first refitting the tip with its air separator ring (recommended torque between 9,5 to 12 Nm).

2. Remove air cap (1) and clean. If any of the holes in the cap are blocked with coating material use a toothpick to clean. Never use metal wire which could damage the cap and produce distorted spray patterns

3. Ensure the nozzle of the fluid tip (2) is clean and free from damage. Any build up of dried paint can distort the spray pattern.

REPLACEMENT OF PARTS

Turn off air and coating supply and relieve pressure in the supply lines, before any maintenance operation.

TIP (2) & NEEDLE (18)

Remove the air cap (1) by unscrewing its retaining ring counter- clockwise, remove the index ring if it remains on the gun head (if fitted and used).

Lubricate all the surface of the needle which will be in contact with the packing and o ring. Slide the needle into the spray gun from the back. Fit the needle springs with its plastic pad (22,23,24) and replace the needle adjusting knob (25).

PACKING SEAL (9)

Unscrew the air cap (1), tip (2) and its air separator ring (3).

Unscrew the 4 screws (6) to disassemble the gun head (8). Push back the packing seal (9) using a 5,5mm diameter rod from the front of the gun head. Clean the packing location hole carefully with adequate solvent.

Fit a new packing seal (9) U face towards the fluid passage.

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REPLACEMENT OF PARTS (CONTINUED)

FAN & ATOM AIR VALVE (13)

Before assembling, check the air valve is in fully open position by unscrewing it counter-clockwise.

PISTON (15), O RING (16, 14 & 15C)

Unscrew the rear housing (19) at the back of the gun body counter clockwise, pull out the needle (18).

Use bent nose pliers “T” so to pull out the piston which has a 12mm internal groove for this purpose.

Piston “P+W” and two valve “V” will pull out at the same time. The ring “W” is located by pressing it onto the piston body and can not be removed from it.

The valve “V” can be removed easily from the piston ring. We recommend to replace the full piston at the same time (Item number SPA-60x-K).

It’s recommended to replace all the O-rings (14, 16 & 15c) in the gun body as soon you disassemble the Piston from the gun.

Slightly lubricate the piston lip before fitting again into the gun body. Use petroleum jelly to lubricate the piston parts and o-rings.

Piston Assembly (ref.)

Air Valve (ref.)

DEVILBISS SPRAY GUN TECHNOLOGY—APPLICATION DETAILS

HVLP (BLUE) Maintains Regulatory

Compliance

The DeVilbiss "Blue" Compact gun allows you to maintain EPA compliance and produce a superb finish.

Built to provide outstanding coating atomization, the "Blue" Compact can handle all types of solvent and waterborne materials.

High performance is coupled with a gun body light in weight and designed for operator comfort to increase productivity.

TRANS-TECH (GREEN) Maximum Efficiency with

Environmental Responsibility

The DeVilbiss "Green" Compact gun utilizes the very latest advances in computational fluid dynamics. This results in superior atomization with the new DeVilbiss TRANSFERTECHNOLOGY.

Exceptionally efficient material transfer for optimum coverage and paint usage is achieved with reduced air consumption, lowering your electrical needs and energy costs.

Exceed your production requirements with the highest atomization levels at an accelerated application rate of up to 600cc/min.

CONVENTIONAL (SILVER) Outperforms the Competition

The DeVilbiss "Silver" Compact is our Advanced Conventional gun and has a unique high capacity airflow with outstanding atomization to produce a superior result.

Compact's Advanced Conventional Air Caps make this gun the ideal performer in both small operations or high volume facilities, with the added bonus of instantly improved finishing productivity.

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STANDARD SET-UPS AVAILABLE FOR COMPACT-X AUTOMATIC SPRAY GUN

PART NUMBER DESCRIPTION

HVLP GUNS

CMAX-B85-M COMPACT AUTO-X HVLP .85 MM W/ MANIFOLD NO CAP CMAX-B10-M COMPACT AUTO-X HVLP 1.0 MM W/ MANIFOLD, NO AIR CAP CMAX-B14-M COMPACT AUTO-X HVLP 1.4 MM W/ MANIFOLD, NO AIR CAP CMAX-B18-M COMPACT AUTO-X HVLP 1.8 MM W/ MANIFOLD, NO AIR CAP CMAX-B85PM COMPACT AUTO-X HVLP .85 MM PLASTIC NEEDLE W/ MANIFOLD, NO AIR CAP CMAX-B14PM COMPACT AUTO-X HVLP 1.4 MM PLASTIC NEEDLE W/ MANIFOLD, NO AIR CAP CMAX-B10-M-507 COMPACT AUTO-X HVLP 1.0 MM WITH MANIFOLD, 507 AIR CAP INCLUDED CMAX-B14-M-507 COMPACT AUTO-X HVLP 1.4 MM WITH MANIFOLD, 507 AIR CAP INCLUDED CMAX-B00-0 COMPACT AUTO-X HVLP NO MANIFOLD , LESS-- NOZZLE, NEEDLE, CAP

TRANS-TECH GUNS

CMAX-G05-M-590 COMPACT AUTO-X TRANS .5 MM W/ MANIFOLD, 590 AIR CAP INCLUDED CMAX-G85-M COMPACT AUTO-X TRANS .85 MM W/ MANIFOLD, NO AIR CAP CMAX-G10-M COMPACT AUTO-X TRANS 1.0 MM W/ MANIFOLD, NO AIR CAP CMAX-G-14-M COMPACT AUTO-X TRANS 1.4 MM W/ MANIFOLD, NO AIR CAP CMAX-G18-M COMPACT AUTO-X TRANS 1.8 MM W/ MANIFOLD, NO AIR CAP CMAX-G85PM COMPACT AUTO-X TRANS .85 MM PLASTIC NEEDLE W/ MANIFOLD, NO AIR CAP CMAX-G14PM COMPACT AUTO-X TRANS 1.4 MM PLASTIC NEEDLE W/ MANIFOLD, NO AIR CAP CMAX-G10-M-513 COMPACT AUTO-X TRANS 1.0 MM W/ MANIFOLD, 513 AIR CAP INCLUDED CMAX-G-14-M-513 COMPACT AUTO-X TRANS 1.4 MM W/ MANIFOLD, 513 AIR CAP INCLUDED CMAX-G00-0 COMPACT AUTO-X TRANS NO MANIFOLD, LESS-- NOZZLE, NEEDLE, CAP

CONVENTIONAL GUNS

CMAX-10-M COMPACT AUTO-X CONV. 1.0 MM W/ MANIFOLD, NO AIR CAP CMAX-14-M COMPACT AUTO-X CONV. 1.4 MM W/ MANIFOLD, NO AIR CAP CMAX-18-M COMPACT AUTO-X CONV. 1.8 MM W/ MANIFOLD, NO AIR CAP CMAX-22-M COMPACT AUTO-X CONV. 2.2 MM W/MANIFOLD, NO AIR CAP CMAX-10-M-497 COMPACT AUTO-X CONV. 1.0 MM W/ MANIFOLD, 497 AIR CAP INCLUDED CMAX-14-M-497 COMPACT AUTO-X CONV. 1.4 MM W/ MANIFOLD, 497 AIR CAP INCLUDED CMAX-14PM COMPACT AUTO-X CONV. 1.4 MM PLASTIC NEEDLE W/ MANIFOLD, NO AIR CAP CMAX-00-0 COMPACT AUTO-X CONV. NO MANIFOLD, LESS-- NOZZLE, NEEDLE, CAP

NOTE: Air caps can be ordered separately. Refer to page 8 for air cap ordering information.

COMPACT AUTOMATIC - X GUN MOUNTING ADAPTERS AND HOSE FITTING KITS:

SPK-111 CEFLA MACHINES - MOUNTING ADAPTER KIT (PAGE 14) 6-531 CEFLA MACHINES - FITTING KIT FOR AIR AND FLUID (PAGE 14) 6-534 SUPERFICII MACHINES - FITTINGS FOR AIR AND FLUID (PAGE 13) 6-533 FLUID/AIR FITTING KIT FOR NPS CONNECTIONS (PAGE 15)

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+ 22 hidden pages

DeVilbiss CMAX-B14-M, CMAX-B10-M, CMAX-B85PM, CMAX-B10-M-507, CMAX-B14PM Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual