DeVilbiss IR102D-1, 102D-1, C102D-1 Owner's Manual

OWNERS MANUAL FOR

PERMANENTLY LUBRICATED

AIR COMPRESSOR

MODEL NO. ,RlO2D-1

(For Home Use Only)

tl'r

SPECIFICATION CHART

Model No. 102D-1 C10'2D-1 Horsepower 3/4 --- SCFM @40 psig 3.0 3.0

SCFM @90 psig 2,2 2,2

Displacement CFM 4.0 4.0 Bore 1 3/4" 1 3/4" Stroke 1 1/4" 1 1/4"

Voltage-Single Phase 110-120 110-120 Minimum Branch Circuit Requirement 15AMPS 15AMPS *Fuse Type QuickActing QuickActing Tank Size 2 Gallon 2 Gallon

*Acircuitbreaker ispreferred. Useonly afuse or circuit breaker that is the same rating as the branch circuit the air compressor is operated on. If the air compressor is connected to a circuit protected by fuses, use quick acting fuses.

This unit is a continuous run unit. It does not start and stop automatically.

NOTE:

ForidentificationofRepair Parts, see separate Parts List Manual.

IMPORTANT:

Read and Retain the Safety Guidelines and All Instructions

Carefully Before Operating.

WARRANTY:

For Warranty Information see page 3 of this manual.

I MGP-102D-2 2/1/94 I

DeVilbiss Air Power Company, 213 Industrial Dr., Jackson, TN 38301-9615

TABLE OF CONTENTS

Page

WARRANTY ........................................................ 3

SAFETYGUIDELINES .......................................... 4

WARNING CHART ............................................... 4-5

GLOSSARY......................................................... 5

UNPACKINGINSTRUCTIONS .............................. 5

STORAGE ........................................................... 5

DUTYCYCLE ...................................................... 5

DESCRIPTIONOFOPERATION ........................... 6

INSTALLATIONANDBREAK-IN

PROCEDURES.................................................... 6

Page

Locationof Air Compressor ........................... 6

ExtensionCords ........................................... 6

GroundingInstructions.................................. 6

AirHose ........................................................ 7

OPERATINGPROCEDURES ............................... 7

TROUBLESHOOTINGGUIDE .............................. 8

AIRCOMPRESSOR DIAGRAM

ANDPARTSLIST ................................................ 9-10

COMPRESSOR PUMP DIAGRAM

ANDPARTSLIST ............................................. 11-12

HOWTO ORDER REPAIR PARTS ..................... 13

In the unlikely event you should have a problem with this product or if you are

missing any parts, it is not necessary to return it to the store where you purchased

it. Simply call our toll free number and talk with our Service Representative.

OUR OFFICE HOURS ARE FROM

8 a.m. to 4:30 p.m. (CST)

MONDAY THROUGH FRIDAY

CALL TOLL FREE 1-800-888-2468, Ext. 2

LIMITED WARRANTY

ONE YEAR FROM DATE OF PURCHASE

All merchandise manufactured by DeVilbissAir Power Company is warranted to be free ofdefects in workmanship and material which occur during the first year from the date ofpurchase by the original purchaser (initialuser). Products covered under this warranty include: air compressors, *airtools, accessories and serviceparts.

DeVilbiss Air Power willrepair or replace, at DeVilbiss 'soption, products or components which have failed within

the warranty period. Repair or replacement, and service calls on 60 and 80gallon air compressors, willbe handled

by Authorized Warranty Service Centers and will be scheduledand serviced according to the normal work flow at

the service center location, and depending on the availability of replacement parts.

All decisions of DeVilbiss Air Power Company with regard to this policy shall be final

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

i RESPONSIBILITYOFORIGINALPURCHASER(InitialUser):I

Q Retain original sales receipts as proof of purchase for warranty work.

[3 Use reasonable care in the operation and maintenance of the product as described in the Owners

Manual(s).

{3 Deliver or ship the product to the nearest DeVilbiss Air Power Authorized Warranty Service

Center. Freight costs, if any, must be paid by the purchaser.

[3 Air compressors with 60 and 80 gallon tanks only will be inspected at the site of installation.

Contact the nearest Authorized Warranty Service Center, that provides on-site service calls, for service call arrangement.

[3 If the purchaser does not receive satisfactory results from the Authorized Warranty Service

Center,

the

I I I I .... ; Air Power Company.

I THIS WARRANTYDOESNOTCOVER:

[3 Merchandise sold as, reconditioned, floor models and/or display models sold "as is", any damaged

incomplete equipment sold "as is". [3 Merchandise used as "rental" equipment. [3 Merchandise that has become inoperative because of ordinary wear, misuse, negligence,

accident,

improper and/or unauthorized repair or alterations including failure to operate the product in

accordance with the instructions provided in the Owners Manual (s) supplied with the product.

[3 An air compressor that pumps air more than 50% during a one hour period is considered

misuse because the air compressor is undersized for the required air demand. Maximum compressor pumping time per hour is 30 minutes.

[3 Merchandise sold by DeVilbiss Air Power which has been manufactured by and identified as the

product of another company. The product manufacturer's warranty will apply.

[3 Repair and transportation costs of merchandise determined not to be defective. {3 Cost associated with assembly, required oil, adjustments or other installation and start-up cost.

{3 ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE OR MALFUNCTION OF THE PRODUCT. Some states do not allow the ._xclusion or limitation of incidental

or con_e_lT._t_tiale_ien,_ve_bta'wsaJ_o_i|oldilati_tt_aqr_l_e, tbf_y are warranted for a period of 45 da_lp#or

WAR, MESSFORA

PA_'OI__ 213 IndustrialDrive • Jackson TN 38301-9615 • Telephone: 1o800_88-2468, Ext.2 • FAX: 1-800-888-

states do not

allow limitations on how long an implied warranty lasts, so the above limitations may not apply to

SAFETY GUIDELINES

Thismanual contain s information that is important foryou to know and understand. This information relatesto protecting

YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the

following symbols. Please read the manual and pay attention to these sections.

URGENT SAFETY INFORMATION - A

HAZARD THAT WILL CAUSE

SERIOUS INJURY OR LOSS OF LIFE.

IMPORTANT SAFETY INFORMATION - A HAZARD THAT MIGHT CAUSE SERIOUS INJURY OR LOSS OF LIFE.

Information for preventingdamage toequip-

ment,

NOTE

informationthat you should payspecial attentionto.

HAZARDS CAN OCCUR IF EQUIPMENT IS NOT USED PROPERLY. PLEASE READ THE FOLLOWING CHART.

WHAT TO WHAT COULD HAPPEN HOW TO PREVENT IT LOOK FOR

Hot Parts

Flammable Vapors

Compressed

Air

When operated continuously, the air hose gets hot, especially near the compressor. If you maintain con- tact by grasping you may suffer minor burns or dis- comfort.

On tank mounted units, the plumbing between the

pump and tank gets hot.

Itis normal for the motor and pressure switch to spark, i A spark can ignite flammable vapors from gasoline or solvents, causing afire or explosion.

Cornpressed air canpropel dust, dJrtorloose particles it comes in contact with. These propelledparticles may

cause serious injury or damage.

Too much airpressure appliedto air toolsoraccesso- ripscan cause damage or risk of bursting,

Never touch the air compressor head during or imme- diately after operation.

On tank mounted units, avoid prolonged contact with the pump to tank plumbing.

Theair compressormust onlybe usedin wellventilated areas, free of gasoline or solvent vapors.

Donot operate the compressor whileyou are carrying it, or in the spray area.

Never point any nozzle or sprayer toward a person or any part of the body.

Always wear safety goggles or glasses when using the air compressor.

Alwaysturn the air compressor off before attachingor removingaccessories.

Check the manufacturer's pressure rating for air tools and accessories. Regulatoroutlet pressuremust never exceed the maximum pressure rating.

WHAT TO WHAT COULD HAPPEN HOW TO PREVENT IT LOOK FOR

EJectricity

Toxic Vapors

Unsuitable Solvents

Your air compressor ispowered by electricity. Likeany other electrically powered device, if it is not used properly it may cause electrical shock.

It is normal for compressed air to contain toxic or

irritating vapors. Such vapors are harmful if inhaled.

Certain materials you are spraying (like paint, weed killer, sand or insecticide) can be harmful if you inhale them.

The solvents 1,1,1 - Trichloroethane and Methylene

Chloride can chemically react with aluminum used in paint spray guns, paint pumps, etc., and cause an

explosion. These solvents can also react with galva-

nized components and cause corrosion and weaken- ing of parts. This does not affect your air compressor

- but it may affect the equipment being used.

AJwaysunplug the aircompressor prior to maintenance

or repair.

Never use the air compressor in the rain.

Always plug the cord into an erectricaloutlet with the specified voltage and adequate fuse protection.

Never directly inhale the compressed air produced by

this unit.

Read labels and safety data for all materials you spray. Follow all safety precautions.

Read andfollowthe safetyinstructions provided onthe label or safety data sheet for the material you are spraying. Use a respirator mask if there is a chance of

inhaling anything you are spraying. Read all instruc- tions.., be sure that the respirator mask issuitable for your application.

Readthe label or data sheetsupplied with the material

you intend to spray. If it contains the solvents listed do

not use accessories that contain aluminum or galva- nized parts. You must either change the material you intend to spray, or use only stainless steel spray equip- ment.

GLOSSARY I

SCFMorCFM: StandardCubicFeetperMinute;aunitof U.L. Listed: Products with the U.L mark are listed by

measurement of air delivery. Underwiters Laboratories, Inc. (U.L.). Samples of these

products have been evaluated by U.L. and meet the

PSIG or PSh Pounds per square inch gauge, applicable U.L. Standards of Safety.

UNPACKING INSTRUCTIONS

Grasp the handle and lift the air compressor out of the carton. Remove the styrofoam and/or cardboard and discard.

I STORAGE I

When you have finished using the air compressor

1. Set the "ON/OFF" switch to "OFF" and unplug the 3. Protecttheelectricalcordandairhosefromdamage

cord, by winding them loosely around the air compressor,

2. Relieveallpressurefromtheaircompressorheadand 4. Storetheaircompressorinacleananddrylocation. air hose by setting the adjustable pressure valve to 10

P.S.I.

DUTY CYCLE

All DeVilbiss Air Power manufactured air compressors should be operated on not more than a 50% duty cycle. This

means an air compressor that pumps more than 50% of onehour, isconsidered misuse, because the air compressor is undersized for the required air demand. Maximum compressor pumping time per hour is 30 minutes.

+ 11 hidden pages

DeVilbiss IR102D-1, 102D-1, C102D-1 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual