DeVilbiss AG360 Series, AG362 Service Manual

AG362 Low Pressure, Air Atomisation Automatic

Spray Gun, with Lever or Screw Type Manifold.

SERVICE MANUAL

DEVILBISS AG360 Series:

Contact your local DeVilbiss representative for additional copies of this manual.

IMPORTANT! DO NOT DESTROY

It is the Customer's responsibility to have all operators and service personnel read and understand this

manual.

READ ALL INSTRUCTIONS BEFORE OPERATING THIS DEVILBISS PRODUCT.

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P1=

P2=

P3=

P1= 1/8" G

P2= 1/8" G

P3= 1/8" G

DIMENSIONS WITH MANIFOLD

FUNCTIONAL DESCRIPTION

SPECIFICATIONS

MANIFOLD CONNECTIONS

L x H x W mm

WEIGHT WITH MANIFOLD

127 x 97 x 44 127 x 64 x 89

7 Bar [102 psi]

Max Air Input Pressure

Max Fluid Input Pressure

Cylinder Air Pressure 4 - 7 Bar [58 psi - 102 psi]

40°C Nominal [104°F]Max Ambient Operating Temperature

Electroless Nickel Plated Brass

Gun Body Material

Air Cap Material

Fluid Tip and Needle Construction

Stainless Steel

Nitride Coated Stainless Steel

Fluid Inlet Size

Cylinder Inlet

Seals and O-Rings HDPE, Viton Extreme

LEVER TYPE

SCREW TYPE

1/4" G

1/4" NPS

1/8" G

940g 850g

Quickclean™ Coated Aluminium

WEIGHT

The AG362 low pressure air atomising spray guns are designed to be fast changeover, modular construction applicators, for spray finishing on machines and fixed mountings. The AG362 can be mounted on either a rear entry, lever operated, fast detachable manifold, or a screw attached, low profile manifold, dependant on the part number selected and mounting preference. The AG362 is intended for most types of general industrial coating and fine finishing operations, suitable for both water based and solvent based applications. Guns are available with a range of Conventional, Trans-Tech (High Efficiency) and HVLP atomisation air caps, to give a choice of atomisation and Transfer Efficiency parameters. The gun is designed as a flexible solution for the modern coating applicator, with multiple accessories available, to further optimise the process.

FLUID AND AIR INLET PRESSURES

ENVIRONMENTAL

MATERIALS OF CONSTRUCTION

Gun Head and Fluid Passageways

Air Inlet Size

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Product Description:

Machinery Directive 2006/42/EC

ATEX Directive 94/9/EC

Finishing Brands UK, Ringwood Road, Bournemouth, BH11 9LH. UK

Protection Level: II 2 G X T6

N/A

Sound Pressure Level:

Suitable for use in hazardous area: Zone 1 & 2

Vibration Level:

We: Finishing Brands UK, declare that the above product conforms with the Provisions of:

AG362

BS EN 1953:2013 Atomising and spraying equipment for coating materials - Safety requirements

by complying with the following statutory documents and harmonised standards:

D Smith (General Manager)

Solvent and water based materials

EU Declaration of Conformity

EN 14462:2005+A1:2009 Surface treatment equipment - Noise test code for surface treatment equipment including its ancillary handling equipiment - Accuracy grades 2 and 3

30/01/15

HVLP and Trans-Tech products comply with the requirements of PG6 from the EPA guidelines and offer greater than 65% transfer efficiency.

EN ISO 11201:1995 Acoustics - Noise by machinery and equipment - Determination of emission sound pressure levels at a work station and at other specified positions in an essentially free field over a reflecting plane with negligible environmental corrections

EN1127-1: Explosive atmospheres - Explosion prevention - Basic concepts

EN 13463-1: Non electrical equipment for use in potentially explosive atmospheres - Basic methods and requirements

This Product is designed for use with:

Available on request

Sound Power Level: Available on request

Manufacturer:

EN ISO 12100-1:2010 Safety of Machinery - Basic concepts, general principles for design - Basic terminology, methodology

EN ISO 12100-2:2010 Safety of Machinery - Basic concepts, general principles for design - Technical principles

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GLOVES. Must be worn when spraying or cleaning the equipment.

HIGH PRESSURE CONSIDERATION. High pressure can cause serious injury. Relieve all pressure before servicing. Spray from the gun, hose leaks or ruptured components can inject fluid into your body and cause extremely serious injury.

WARNING

WEAR RESPIRATOR. The use of respiratory protective equipment is recommended at all times. The type of equipment must be compatible with the material being sprayed.

NEVER MODIFY THE EQUIPMENT. Do not modify the equipment unless the manufacturer provides written approval.

In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasise important safety information as follows:

NOTE

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.

NOISE LEVELS. The A-weighted sound level of pumping and spray equipment may exceed 85 dB(A) depending on equipment settings. Actual noise levels are available on request. It is recommended that ear protection is worn at all times while equipment is in use.

PROJECTILE HAZARD. You may be injured by venting liquids or gases that are released under pressure, or flying debris.

CAUTION

Read the following warnings before using this equipment.

KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT IN CASE OF AN EMERGENCY.

Hazards or unsafe practices which could result in

minor personal injury, product or property

damage.

EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the equipment to rupture, malfunction or start unexpectedly and result in serious injury.

WARNING

WEAR SAFETY GLASSES. Failure to wear safety glasses with side shields could result in serious eye injury or blindness.

SOLVENTS AND COATING MATERIALS. Can be highly flammable or combustible when sprayed. Always refer to the coating material supplier's instructions and safety sheets before using this equipment.

READ THE MANUAL. Before operating finishing equipment, read and understand all safety, operation and maintenance information provided in the operation manual. Users must comply with all local and national codes of practice and insurance company requirements governing ventilation, fire precautions, operation and house-keeping of working areas.

Important installation, operation or maintenance

information.

INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or broken parts on a daily basis. Do not operate the equipment if you are uncertain about its condition.

FIRE AND EXPLOSION HAZARD. Never use 1,1,1-Trichloroethane, Methylene Chloride, other Halogenated Hydrocarbon solvents or fluids containing such solvents in equipment with aluminium wetted parts. Such use could result in a serious chemical reaction, with the posibility of explosion. Consult your fluid suppliers to ensure that the fluids being used are compatible with aluminium parts.

STATIC CHARGE. Fluid may develop a static charge that must be dissipated through proper grounding of the equipment, objects to be sprayed and all other electrically conductive objects in the dispensing area. Improper grounding or sparks can cause a hazardous condition and result in fire, explosion or elecrtic shock and other serious injury.

TOXIC VAPOURS. When sprayed, certain materials may be poisonous, create irritation, or are otherwise harmful to health. Always read all labels, safety sheets and follow any recommendations for the material before spraying. If in doubt contact your material supplier.

PRESSURE RELIEF PROCEDURE. Always follow the pressure relief procedure in the equipment instruction manual.

Hazards or unsafe practices which could result in

severe personal injury, death or substantial

property damage.

OPERATOR TRAINING. All personnel must be trained before operating finishing equipment.

LOCK OUT / TAG-OUT. Failure to de-energise, disconnect, lock out and tagout all power sources before performing equipment maintenance could cause serious injury or death.

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U - TE10 - 085N - L F P

U P

L F

S M

TE10

TE20

TE30

TE40

TE50

HV30***

R40

***

150-200 ml/min

Air Consumption

290 L/min [10.3 cfm]

440 L/min [15.7 cfm] 3 Bar [45 psi]

Trans-Tech/Compliant 2 Bar [30 psi]255 L/min [9.1 cfm] 300mm

250-600 ml/min

See table 1

Recommended

Air Inlet Pressure

PROC-120-C1-K

Air Cap & Type

Conventional

See pages 8 & 10

Single hole head feed

Head recirculation

HVLP

Trans-Tech/Compliant

100-350 ml/min

150-200 ml/minTrans-Tech/Compliant

PROC-120-C2-KConventional

Conventional

PRO-100-TE10-K

Part Number

PROC-120-C3-K

300 L/min [10.7 cfm] 3 Bar [45 psi]

325 L/min [11.6 cfm]

FLUID TIP

AG362

AIR CAP

PRO-100-TE40-K

Trans-Tech/Compliant

355 L/min [12.6 cfm]Trans-Tech/Compliant

PRO-100-TE30-K

GUN HEAD FLUID PASSAGEWAYS

TABLE 1 - AG362 AIR CAP PERFORMANCE GUIDE

VALVE OPTIONS

BACK END OPTIONS

Control Valve

Plugged

Gun only

Screw manifold - recirculation

Lever manifold

Screw manifold - no recirculation

200-300 ml/min

Trans-Tech/Compliant 2 Bar [30 psi]

PRO-100-HV30-K

PRO-100-TE50-K

Flow rates may vary according to paint/material and pressure used.

2 Bar [30 psi]450 L/min [16.0 cfm]

250-400 ml/min

160-200 ml/min

425 L/min [15.1 cfm]

HV30 (HVLP) operates at 0.7 Bar [10 psi] atomisation air pressure at the cap.

300mm

HVLP 315mm

300mm

380mm

2 Bar [30 psi]

270mm

360mm

Fixed

Micrometer

290mm2 Bar [30 psi]

Typical Fan

Pattern Size**

250-400 ml/min

375 L/min [13.3 cfm]

3 Bar [45 psi]

See table 2

150-250 ml/min

Typical Fluid

Flow*

Conventional

PRO-100-TE20-K

Ratchet

MANIFOLD TYPE

Size & construction

AG362 GUN PART NUMBER FORMAT & PART SELECTION GUIDE

Fan pattern size @ 200mm distance.

Trans-Tech/Compliant PRO-102-R40-K 110 L/min [4.0 cfm] 3 Bar [30 psi] 150-300 ml/min 70mm

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- - SN SN SN SN SN SN - - -

- - SN SN SN SN SN SN SN SN -

S =

N =

TABLE 2 - AG362 RECOMMENDED FLUID TIP / AIR CAP COMBINATIONS

0.7mm 0.85mm 1.0mm

Trans-Tech

Conventional

Fluid Tip

Trans-TechTE20

Trans-Tech

Trans-TechTE40

PROC-215-14-K

PROC-215-16-K

Stainless Steel Nitride Hardened

Needle

Nitride hardened tips & needles also available in this type & size.

1.4mm

PRO-205N-12-K1.2

TE40R

TE30

Trans-Tech

Fluid Tip Size

High quality stainless steel tips & needles available in this type & size.

TE10

PRO-205N-10-K

SPA-362-085-10-K

1.8 PROC-215-18-K

Nitride Hardened

Fluid Tip Needle

2.8mm

0.85 PRO-205N-085-KPRO-205-085-K

HVLP

PROC-215-10-K

PROC-215-12-K

SPA-362-085-10-K

For Trans-Tech / HVLP tip & needle part numbers, see table 4.

0.85

1.0

1.2

HV30

1.4

1.6

Fluid Tip Size

PROC-215-085-K

Stainless Steel

Fluid Tip Needle Fluid Tip Needle

PROC-215N-085-K

SPA-362N-085-10-K

PROC-215N-10-K

2.0mmAIR CAP Atomisation Type 1.6mm1.2mm 1.8mm 2.2mm0.5mm

PROC-215N-12-K

SPA-362-12-14-K

SPA-362-16-18-K

1.0

1.8

1.6

SPA-362N-12-14-K

PROC-215N-14-K

PROC-215N-16-K

SPA-362N-16-18-K

PROC-215N-18-K

PRO-205-10-K

For Conventional tip & needle part numbers, see table 3.

TABLE 3 - AG362 CONVENTIONAL FLUID TIPS & NEEDLES

TABLE 4 - AG362 TRANS-TECH / HVLP FLUID TIPS & NEEDLES

1.4

2.2 PRO-205-22-K

PRO-205-20-K PRO-205N-20-K2.0

PRO-205N-22-K

PRO-205-18-K

SPA-362-20-22-K

PRO-205N-18-K

SPA-362-12-14-K

PRO-205N-14-K

PRO-205N-16-K

PRO-205-14-K

SPA-362-16-18-K

PRO-205-16-K

R40 Trans-Tech

SPA-362N-085-10-K

SPA-362N-12-14-K

SPA-362N-16-18-K

SPA-362N-20-22-K

PRO-205-12-K

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1 2 3 4 5

6 P1 P3

Air regulator & gauge 3/2 solenoid valve, normally closed Quick exhaust valve & silencer

Air filter

WARNING

CYL - 1/8" G

The spray gun must be earthed to dissipate any electrostatic charges which may be created by fluid or

air flows. This can be achieved through the spray gun mounting, or conductive air/fluid hoses.

Electrical bond from the spray gun to earth should be checked and a resistance of less than 10⁶ Ohms

is required.

CAP - 1/8" G

Compressed air take-off Shut-off valve

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5 P2

TYPICAL FLUID CONNECTION SCHEMATIC - LEVER TYPE MANIFOLD

Fluid reservoir Fluid - 1/8" G

FRONT VIEW FRONT VIEW

AG362U-XXXX-XXXX-L

Protective coatings have been used for storage protection. Flush the equipment fluid passageways

with appropriate solvent before use.

Fluid restrictor valve

Fluid filter

NOTE

AG362-XXXX-XXXX-L

Fluid supply Shut-off valve

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6 P1 P3

CAP - 1/4" G CYL - 1/8" G

Air regulator & gauge

TYPICAL AIR CONNECTION SCHEMATIC - SCREW TYPE MANIFOLD

Air filter

WARNING

The spray gun must be earthed to dissipate any electrostatic charges which may be created by fluid or

air flows. This can be achieved through the spray gun mounting, or conductive air/fluid hoses.

Electrical bond from the spray gun to earth should be checked and a resistance of less than 10⁶ Ohms

is required.

Quick exhaust valve & silencer

Compressed air take-off

3/2 solenoid valve, normally closed

Shut-off valve

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+ 19 hidden pages

DeVilbiss AG360 Series, AG362 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual