DeVilbiss AG361, AG360 Series, AG361E Service Manual

READ ALL INSTRUCTIONS BEFORE OPERATING THIS DEVILBISS PRODUCT.

SERVICE MANUAL

II 2 G X T6

Contact your local DeVilbiss representative for additional copies of this manual.

IMPORTANT! DO NOT DESTROY

It is the Customer's responsibility to have all operators and service personnel read and understand

this manual.

Low Pressure, Air Atomisation Automatic Spray

Guns.

DEVILBISS AG360

AG361 & AG361E

Series:

SB-E-2-642 R3.1

1/24

P1 =

P2 =

P3 =

P1 =

P2 =

P3 =

670g

Air Inlet Size

40°C Nominal [104°F]

The AG361 and AG361E low pressure air atomising spray guns are designed to be cost effective guns with maximum control and serviceability. The AG361 is intended for most types of general industrial coating and fine finishing operations, suitable for both waterbased and solventbased applications. The AG361E is designed for the application of specialised waterbased ceramic and enamel coatings for sanitaryware and vitreous markets. Guns are available with a range of Conventional, Trans-Tech (High Efficiency) and HVLP atomisation air caps, to give a choice of atomisation and Transfer Efficiency parameters. They are designed as a flexible solution for the modern coating applicator with multiple accessories available, to futher optimise the process.

Seals and O-Rings

HDPE, Viton Extreme Max Air Input Pressure

Max Fluid Input Pressure

Cylinder Air Pressure

Stainless Steel

Nitride Coated Stainless Steel

Tungsten Carbide

Fluid Tip and Needle Construction

Gun Head and Fluid Passageways

Stainless Steel

Gun Body Material

Quickclean™ Coated Aluminium

FLUID AND AIR INLET PRESSURES (See pages 8 & 9)

ENVIRONMENTAL

Max Ambient Operating Temperature

MATERIALS OF CONSTRUCTION

4 - 7 Bar [58 psi - 102psi]

SPECIFICATIONS

Air Cap Material

WEIGHT

7 Bar [102 psi]

Gun Weight

Electroless Nickel Plated Brass

146 x 66 (Including Valves) x 44

CONNECTIONS

DIMENSIONS (See page 20)

Fluid Inlet Size

Cylinder Inlet

1/4" G

L x H x W mm

FUNCTIONAL DESCRIPTION

Sound Pressure Level:

Available on request

Sound Power Level:

1/4" G

1/8" G

SB-E-2-642 R3.1

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AG361, AG361E

This Product is designed for use with:

Solvent and water based materials

Suitable for use in hazardous area:

Zone 1 / Zone 2

Notified body details and role:

The object of the declaration described above is in conformity with the relevant Union harmonisation legislation:

Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance with any applicable local codes of practice.

Signed for and on behalf of Finishing Brands

UK Ltd:

D Smith

Director of Sales (EMEA)

24/8/16

II 2 G X T6

TRAC Global Ltd (0891)

Lodging of Technical file

This Declaration of conformity / incorporation is issued under the sole responsiblility of the manufacturer:

Finishing Brands UK Ltd, Ringwood Road, Bournemouth, BH11 9LH. UK

EU Declaration of Conformity

Machinery Directive 2006/42/EC ATEX Directive 2014/34/EU by complying with the following statutory documents and harmonised standards: EN ISO 12100:2010 Safety of Machinery - General Principles for Design BS EN 1953:2013 Atomising and spraying equipment for coating materials - Safety requirements EN 14462:2005+A1:2009 Surface treatment equipment - Noise test code for surface treatment equipment including its ancillary handling equipiment - Accuracy grades 2 and 3 EN 1127-1:2011 Explosive atmospheres - Explosion prevention - Basic concepts EN 13463-1:2009 Non electrical equipment for use in potentially explosive atmospheres - Basic methods and requirements HVLP and High Efficiency products comply with the requirements of PG6 from the EPA guidelines and offer greater than 65% transfer efficiency.

Protection Level:

Product Description / Object of Declaration:

SB-E-2-642 R3.1

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SOLVENTS AND COATING MATERIALS. Can be highly flammable or combustible when sprayed. Always refer to the coating material supplier's instructions and safety sheets before using this equipment.

READ THE MANUAL. Before operating finishing equipment, read and understand all safety, operation and maintenance information provided in the operation manual. Users must comply with all local and national codes of practice and insurance company requirements governing ventilation, fire precautions, operation and house-keeping of working areas.

NOTE

In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasise important safety information as follows:

KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT IN CASE OF AN EMERGENCY.

WEAR SAFETY GLASSES. Failure to wear safety glasses with side shields could result in serious eye injury or blindness.

WEAR RESPIRATOR. The use of respiratory protective equipment is recommended at all times. The type of equipment must be compatible with the material being sprayed.

FIRE AND EXPLOSION HAZARD. Never use 1,1,1-Trichloroethane, Methylene Chloride, other Halogenated Hydrocarbon solvents or fluids containing such solvents in equipment with aluminium wetted parts. Such use could result in a serious chemical reaction, with the posibility of explosion. Consult your fluid suppliers to ensure that the fluids being used are compatible with aluminium parts.

LOCK OUT / TAG-OUT. Failure to de-energise, disconnect, lock out and tagout all power sources before performing equipment maintenance could cause serious injury or death.

EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the equipment to rupture, malfunction or start unexpectedly and result in serious injury.

GLOVES. Must be worn when spraying or cleaning the equipment.

WARNING

CAUTION

Hazards or unsafe practices which could result in

minor personal injury, product or property

damage.

WARNING

Read the following warnings before using this equipment.

STATIC CHARGE. Fluid may develop a static charge that must be dissipated through proper grounding of the equipment, objects to be sprayed and all other electrically conductive objects in the dispensing area. Improper grounding or sparks can cause a hazardous condition and result in fire, explosion or elecrtic shock and other serious injury.

TOXIC VAPOURS. When sprayed, certain materials may be poisonous, create irritation, or are otherwise harmful to health. Always read all labels, safety sheets and follow any recommendations for the material before spraying. If in doubt contact your material supplier.

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.

NOISE LEVELS. The A-weighted sound level of pumping and spray equipment may exceed 85 dB(A) depending on equipment settings. Actual noise levels are available on request. It is recommended that ear protection is worn at all times while equipment is in use.

PROJECTILE HAZARD. You may be injured by venting liquids or gases that are released under pressure, or flying debris.

OPERATOR TRAINING. All personnel must be trained before operating finishing equipment.

PRESSURE RELIEF PROCEDURE. Always follow the pressure relief procedure in the equipment instruction manual.

NEVER MODIFY THE EQUIPMENT. Do not modify the equipment unless the manufacturer provides written approval.

HIGH PRESSURE CONSIDERATION. High pressure can cause serious injury. Relieve all pressure before servicing. Spray from the gun, hose leaks or ruptured components can inject fluid into your body and cause extremely serious injury.

Hazards or unsafe practices which could result in

severe personal injury, death or substantial

property damage.

Important installation, operation or maintenance

information.

INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or broken parts on a daily basis. Do not operate the equipment if you are uncertain about its condition.

SB-E-2-642 R3.1

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- TE40 - 14N F P

F P

M R

TE10

TE20

TE30

TE40

TE50

HV30***

***

VALVE OPTIONS

300mm

HVLP

Trans-Tech/Compliant

AG361

Control Valve

FLUID TIP

Ratchet

Fixed

Micrometer

BACK END OPTIONS

See table 1

PRO-100-TE50-K

2 Bar [30 psi]

425 L/min [15.1 cfm]

Air Cap & Type

Conventional

Typical Fluid

Flow*

300 L/min [10.7 cfm]

3 Bar [45 psi]

270mm

Typical Fan Pattern

Size**

270mm

Flow rates may vary according to paint/material and pressure used.

Fan pattern size @ 200mm distance.

315mm

450 L/min [16.0 cfm]

HV30 (HVLP) operates at 0.7 Bar [10 psi] atomisation air pressure at the cap.

150-250 ml/min

PRO-100-HV30-K

1.75 Bar [26 psi]

PRO-100-TE30-K

2 Bar [30 psi]

PRO-100-TE40-K

250-400 ml/min

375 L/min [13.3 cfm]

355 L/min [12.6 cfm]

2 Bar [30 psi]

380mm

Trans-Tech/Compliant

360mm

Conventional

Trans-Tech/Compliant

PRO-100-TE10-K

PROC-120-C1-K

Trans-Tech/Compliant

150-200 ml/min

PRO-100-TE20-K

2 Bar [30 psi]

255 L/min [9.1 cfm]

PROC-120-C2-K

PROC-120-C3-K

Recommended

Air Inlet Pressure

300mm

290mm

Size & construction

See table 2

AIR CAP

Plugged

Air Consumption

Part Number

Trans-Tech/Compliant

Remote

Conventional

290 L/min [10.3 cfm]

440 L/min [15.7 cfm]

250-600 ml/min

150-200 ml/min

100-350 ml/min

Conventional

AG361

GUN PART NUMBER FORMAT & PART SELECTION GUIDE

TABLE 1

AIR CAP PERFORMANCE GUIDE

AG361

200-300 ml/min

Trans-Tech/Compliant

250-400 ml/min

160-200 ml/min

300mm

3 Bar [45 psi]

2 Bar [30 psi]

325 L/min [11.6 cfm]

HVLP

SB-E-2-642 R3.1

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- - SN SN SN SN SN SN - - -

- - SN SN SN SN SN SN SN SN -

S =

N =

For Conventional tip & needle part numbers, see table 3.

Nitride hardened tips & needles also available in this type & size.

PRO-205N-20-K

PRO-205N-10-K

0.85

PRO-205-085-K

PRO-205N-085-K

Needle

Fluid Tip

Needle

PRO-205N-12-K

1.4

SPA-361N-085-10-K

SPA-361N-12-14-K

SPA-361N-16-18-K

SPA-361-12-14-K

PRO-205N-14-K

PRO-205N-18-K

PRO-205-20-K

2.0

1.8

Fluid Tip Size

1.0

SPA-361-16-18-K

1.8

SPA-361-12-14-K

Needle

PRO-205-10-K

PROC-215-18-K

2.2

PRO-205N-22-K

PRO-205-16-K

PRO-205N-16-K

Nitride Hardened

0.5mm Stainless Steel

PROC-215-14-K

PROC-215-16-K

Conventional

2.8mm

0.7mm

0.85mm

1.6mm

1.8mm

1.0mm

Air Cap

AG361

RECOMMENDED FLUID TIP / AIR CAP COMBINATIONS

HV30

HVLP

Fluid Tip Size

Stainless Steel

SPA-361-085-10-K

For Trans-Tech / HVLP tip & needle part numbers, see table 4.

PROC-215N-10-K

SPA-361N-085-10-K

Trans-Tech

TE20

High quality stainless steel tips & needles available in this type & size.

Trans-Tech

TE40

TE40R

Trans-Tech

TE30

Trans-Tech

1.2mm

1.4mm

2.0mm

2.2mm

Conventional

TE10

Atomisation Type

TABLE 3

AG361

CONVENTIONAL FLUID TIPS & NEEDLES

TABLE 4

AG361

TRANS-TECH / HVLP FLUID TIPS & NEEDLES

PROC-215N-14-K

PROC-215N-16-K

Fluid Tip

Nitride Hardened

Fluid Tip

Needle

PROC-215-085-K

SPA-361N-20-22-K

PROC-215N-18-K

PRO-205-14-K

1.2

PRO-205-12-K

SPA-361-085-10-K

PRO-205-18-K

1.6

Fluid Tip

PRO-205-22-K

SPA-361-20-22-K

SPA-361N-12-14-K

SPA-361N-16-18-K

1.2

0.85

1.0

1.4

1.6

PROC-215N-085-K

PROC-215-10-K

PROC-215-12-K

SPA-361-16-18-K PROC-215N-12-K

TABLE 2

SB-E-2-642 R3.1

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- C62 - 28C F P

F P

C62

C64

C67

- - - - - - - - - - SNC

- - - - - - - - - SNC -

- - - - - SN SNC - - -

S =

N =

C =

For Ceramic tip & needle part numbers, see table 7.

Plugged

Remote

See table 5

VALVE OPTIONS

Fan pattern size @ 300mm distance. See table 6

Ratchet

Fixed

Control Valve

Typical Fluid

Flow*

1.4mm

Fluid Tip

Needle

Fluid Tip

Needle

430 [15.2 cfm]

Atomisation Type

0.5mm

3 Bar [45 psi]

PROC-120-C62-K

Air Consumption

Recommended

Air Inlet Pressure

PRO-250N-14-K

1.2mm

2.0mm

Size & construction

Conventional

SPA-360-28-K

SPA-360N-28-K

2.8

C67

SPA-360C-18-22

PRO-250-28-K

PRO-250N-28-K

PRO-250-22-K

PRO-250N-22-K

TABLE 7 - AG361E CERAMIC FLUID TIPS & NEEDLES

Conventional

Fluid Tip

Needle

2.2

High quality stainless steel tips & needles available in this type & size.

Nitride hardened tips & needles also available in this type & size.

Tungsten Carbide

Nitride Hardened

PRO-250C-22

PRO-250-14-K

CERAMIC & ENAMEL INDUSTRY GUN PART NUMBER FORMAT & PART SELECTION GUIDE

Conventional

< 2.0 L/min

Conventional

PRO-250C-28

Flow rates may vary according to paint/material and pressure used.

Typical Fan Pattern

Size**

Tungsten carbide tips & needles also available in this type & size.

Fluid Tip Size

C62

C64

Conventional

1.6mm

0.85mm

TABLE 6 - AG361E FLUID TIP / AIR CAP COMBINATIONS

0.7mm

2.8mm

PROC-120-C67-K

430mm

500mm

2.2mm

SPA-360N-18-22-K

1.8

3 Bar [45 psi]

TABLE 5 - AG361E AIR CAP PERFORMANCE GUIDE

FLUID TIP

AIR CAP

AG361E

< 3.5 L/min

Air Cap & Type

BACK END OPTIONS

Part Number

490mm

1.0mm

Air Cap

1.8mm

Conventional

PROC-120-C64-K

Conventional

AG361E

400 [14.1 cfm]

3 Bar [45 psi]

< 2.5 L/min

SPA-360C-28

1.4

SPA-360-18-22-K

PRO-250N-18-K

Stainless Steel

PRO-250C-18

PRO-250-18-K

425 [15.0 cfm]

SB-E-2-642 R3.1

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1 2 3 4 5

6 P1 P3

TYPICAL AIR CONNECTION SCHEMATIC

3/2 solenoid valve, normally closed

Compressed air take-off

Shut-off valve

Air filter

Air regulator & gauge

The spray gun must be earthed to dissipate any electrostatic charges which may be created by fluid

or air flows. This can be achieved through the spray gun mounting, or conductive air/fluid hoses.

Electrical bond from the spray gun to earth should be checked and a resistance of less than 10⁶ Ohms

is required.

Quick exhaust valve & silencer

WARNING

CAP - 1/4" G

CYL - 1/8" G

SB-E-2-642 R3.1

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+ 16 hidden pages

DeVilbiss AG361, AG360 Series, AG361E Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual