Devilbiss 2020CWVB User Manual

PRESSURE WASHER
OWNERS MANUAL
for
Model 2020CWVB
This product is not equipped with a spark arresting muffler. If the product will be used around
flammable materials, or on land covered with materials such as agricultural crops, forest, brush, grass, or other similar items, then an approved spark arrester must be installed and is legally required in the state of California. It is a violation of California statutes section 130050 and/or sections 4442 and 4443 of the Califor­nia Public Resources Code, unless the engine is equipped with a spark arrestor, as defined in section 4442, and maintained in effective working order. Spark arresters are also required on some U. S. Forest service land and may also be legally required under other statutes and ordinances.
This product may contain chemicals known to the state of California to cause cancer, birth defects, or other
reproductive harm. This warning is given in compliance with California Proposition 65, as detectable amounts of chemicals subject to proposition 65 may be contained in this product.
D20247 Rev. 2 7/13/00
Read Owner's Manual. Do not operate equipment until you have read Owners Manual for Safety, Assembly, Operation, Maintenance and Storage Instructions.
CAUTION
ENGINE OIL MUST BE ADDED TO THE ENGINE BEFORE USE.
TABLE OF CONTENTS
Table of Contents ................................................... 2
Owner's Responsibilities.........................................2
Pressure Washer Return Policy ............................. 2
Safety Guidelines-Definitions .................................. 2
Warranty .................................................................. 3
Safety Rules ............................................................ 4
Contents of Carton ................................................. 6
Unpacking ...............................................................7
OWNER'S RESPONSIBILITIES
Congratulations! You have purchased a high quality product from America’s leading manufacturer of pressure washers. This pressure washer, when properly used and maintained, will provide trouble free service. Please read and follow these instruc­tions for proper use and maintenance.
Read and understand all safety warnings.
Read this Owner’s Manual. Save these instruc-
tions. Owner's manual should remain with unit at all times.
Do not operate this unit until you have read this Owners Manual for Safety, Operation, and Maintenance Instructions.
Read the Engine Owner's Manual supplied with this unit.
Assembly ................................................................ 7
Operation ................................................................ 8
Maintenance ......................................................... 14
Storage ................................................................. 16
Troubleshooting .................................................... 17
Repair Parts .......................................................... 18
Quick Facts .............................................. back page
Do not operate this unit until you have read the Engine Owners Manual for Safety, Operation, and Maintenance Instructions.
Check for visible shipping damage. Shipping damage will cause problems in operation of this unit.
If you experience any problems and need assis­tance, please call us at our toll free number 1-800-888-2468, Ext 2, 2. 8:00 a.m. to 8:00 p.m. E.S.T.
If you need warranty repair or service part pur­chase, you can locate an Authorized Warranty Service Center nearest you by calling us at 1-800-888-2468, Ext 2, 1 24 hours a day, 7 days a week.
NOTE: Photos and illustrations in this manual are for reference only and may not represent a specific model.
PRESSURE WASHER RETURN POLICY
Within 15 days of your purchase, Sam's will gladly exchange your pressure washer or refund your money.
Sales receipt is required.
After 15 days manufacturer's warranty applies.
Refer to this Owners Manual for manufacturer's warranty.
If you need warranty repair or service part purchase, you can locate an Authorized Warranty Service Center
nearest you by calling us at 1-800-888-2468, Ext 2, 1 24 hours a day, 7 days a week.
SAFETY GUIDELINES - DEFINITIONS
This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these sections.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious
injury.
D20247
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
2 — ENG
10/2/97
WARRANTY
LIMITED WARRANTY
ONE YEAR FROM DATE OF PURCHASE
All merchandise manufactured by DeVilbiss Air Power Company Manufacturing is warranted to be free of defects in workmanship and material which occur during the first year from the date of purchase by the original purchaser (initial user). Products covered under this warranty include: air compressors, *air tools, accessories, service parts, pressure washers, and generators used in consumer applications (i.e., personal residential household usage only).
Air compressors, *air tools, accessories, service parts, pressure washers, and generators used in commercial applications (income producing) are covered by a 90 day warranty.
DeVilbiss Air Power Manufacturing will repair or replace, at DeVilbiss’ option, products or components which have failed within the warranty period. Repair or replacement, and service calls on 60 and 80 gallon air compressors, will be handled by Authorized Warranty Service Centers and will be scheduled and serviced according to the normal work flow and business hours at the service center location, and depending on the availability of replacement parts.
All decisions of DeVilbiss Air Power Company Manufacturing with regard to this policy shall be final.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
RESPONSIBILITY OF ORIGINAL PURCHASER (Initial User):
Retain original cash register sales receipt as proof of purchase for warranty work. Use reasonable care in the operation and maintenance of the product as described in the Owners Manual(s). Deliver or ship the product to the nearest DeVilbiss Air Power Manufacturing Authorized Warranty Service Center.
Freight costs, if any, must be paid by the purchaser.
Air compressors with 60 and 80 gallon tanks only will be inspected at the site of installation. Contact the nearest
Authorized Warranty Service Center, that provides on-site service calls, for service call arrangement.
If the purchaser does not receive satisfactory results from the Authorized Warranty Service Center, the
purchaser should contact DeVilbiss Air Power Company Manufacturing.
THIS WARRANTY DOES NOT COVER:
Merchandise sold as reconditioned, floor models and/or display models. Any damaged or incomplete equipment
sold "as is".
Merchandise used as "rental" equipment. Merchandise that has become inoperative because of ordinary wear, misuse, freeze damage, use of improper
chemicals, negligence, accident, improper and/or unauthorized repair or alterations including failure to operate the product in accordance with the instructions provided in the Owners Manual (s) supplied with the product. *Air Tools: O-Rings and driver blades are considered ordinary wear parts, therefore, they are warranted for a period of 45 days from the date of purchase.
An air compressor that pumps air more than 50% during a one hour period is considered misuse because the
air compressor is undersized for the required air demand. Maximum compressor pumping time per hour is 30 minutes.
Merchandise sold by DeVilbiss Air Power Manufacturing which has been manufactured by and identified as the
product of another company. The product manufacturer's warranty will apply.
Repair and transportation costs of merchandise determined not to be defective. Cost associated with assembly, required oil, adjustments or other installation and start-up cost. ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT
FROM ANY DEFECT, FAILURE OR MALFUNCTION OF THE PRODUCT. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE. Some states do not
allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.
Form: SP-100-G - 9/29/99
213 Industrial Drive • Jackson, TN 38301-9615
Telephone: 1-800-888-2468 , Ext. 2
FAX: 1-800-888-9036
3 — ENG
D20247
IMPORTANT SAFETY INSTRUCTIONS
IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING.
HAZARD
DANGER
RISK OF EXPLOSION
OR FIRE
DANGER
RISK TO BREATHING
• Spilled gasoline and it’s vapors can become ignited from cigarette sparks, electrical arcing, exhaust gases, and hot engine components such as the muffler.
• Heat will expand fuel in the tank which could result in spillage and possible fire explosion.
• Operating the pressure washer in an explosive environment could result in a fire.
• Materials placed against or near the pressure washer can interfere with its proper ventilation features causing overheating and possible ignition of the materials.
• Muffler exhaust heat can damage painted surfaces, melt any material sensitive to heat (such as siding, plastic, rubber, or vinyl), and damage live plants.
• Improperly stored fuel could lead to accidental ignition. Fuel improperly secured could get into the hands of children or other unqualified persons.
• Use of acids, toxic or corrosive chemicals, poisons, insecticides, or any kind of flammable solvent with this product could result in serious injury or death.
• Breathing exhaust fumes will cause serious injury or death.
HOW TO PREVENT ITWHAT CAN HAPPEN
• Shut off engine and allow it to cool before adding fuel to the tank.
• Use care in filling tank to avoid spilling fuel. Move pressure washer away from fueling area before starting engine.
• Keep maximum fuel level ½” below top of tank to allow for expansion.
• Operate and fuel equipment in well ventilated areas free from obstructions. Equip areas with fire extinguishers suitable for gasoline fires.
• Never operate pressure washer in an area containing dry brush or weeds.
• Always keep pressure washer a minimum of four feet away from surfaces (such as houses, automobiles, or live plants) that could be damaged from muffler exhaust heat.
• Store fuel in an OSHA approved container, in a secure location away from work area.
• Do not spray flammable liquids
• Operate pressure washer in a well ventilated area. Avoid enclosed areas such as garages, basements ,etc.
• Never operate unit in a location occupied by humans or animals.
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WARNING
RISK OF UNSAFE
OPERATION
• Some cleaning fluids contain substances which could cause injury to skin, eyes, or lungs.
• Unsafe operation of your pressure washer could lead to serious injury or death to you or others.
• The spray gun/wand is a powerful cleaning tool that could look like a toy to a child.
• Reactive force of spray will cause gun/wand to move, and could cause the operator to slip or fall, or misdirect the spray. Improper control of gun/wand can result in injuries to self and others.
4 — ENG
• Use only cleaning fluids specifically recommended for high pressure washers. Follow manufacturers recommendations.
• Become familiar with the operation and controls of the pressure washer.
• Keep operating area clear of all persons, pets, and obstacles.
• Do not operate the product when fatigued or under the influence of alcohol or drugs. Stay alert at all times.
• Never defeat the safety features of this product.
• Do not operate machine with missing, broken, or unauthorized parts.
• Never leave wand unattended while unit is running.
• Keep children away from the pressure washer at all times.
• Do not overreach or stand on an unstable support. Grip gun/wand firmly with both hands. Expect the gun to kick when triggered.
HAZARD
WARNING
RISK OF
ELECTRICAL
SHOCK
IMPORTANT SAFETY INSTRUCTIONS
WHAT CAN HAPPEN HOW TO PREVENT IT
• Spray directed at electrical outlets or switches, or objects connected to an electrical circuit, could result in a fatal electrical shock.
• Unplug any electrically operated product before attempting to clean it. Direct spray away from electric outlets and switches.
WARNING
RISK TO FLUID
INJECTION
WARNING
RISK OF CHEMICAL BURN
WARNING
RISK OF HOT SURFACES
• Your washer operates at fluid pressures and velocities high enough to penetrate human and animal flesh, which could result in amputation or other serious injury. Leaks caused by loose fittings or worn or damaged hoses can result in injection injuries. DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT! See a physician immediately!
• Relieve system pressure before attempt­ing maintenance or disassembly of equipment.
• Use of acids, toxic or corrosive chemi­cals, poisons, insecticides, or any kind of flammable solvent with this product could result in serious injury or death.
• Contact with hot surfaces, such as engines exhaust components, could result in serious burn.
• Never place hands in front of nozzle.
• Direct spray away from self and others.
• Make sure hose and fittings are tightened and in good condition. Never hold onto the hose or fittings during operation.
• Do not allow hose to contact muffler.
• Never attach or remove wand or hose fittings while system is pressurized.
• Use only hose and high pressure accessories rated for pressure higher than your pressure washer's p.s.i.
• To relieve system pressure, shut off engine, turn off water supply, and pull gun trigger until water stops flowing.
• Do not use acids, gasoline, kerosene, or any other flammable materials in this product. Use only household detergents, cleaners and degreasers recommended for use in pressure washers.
• Wear protective clothing to protect eyes and skin from contact with sprayed materials.
• During operation, touch only the control surfaces of the pressure washer. Keep children away from the pressure washer at all times. They may not be able to recognize the hazards of this product.
DANGER
RISK OF INJURY AND
PROPERTY DAMAGE
WHEN
TRANSPORTING OR
STORING
The powerful spray from your pressure washer is capable of causing damage to surfaces such as wood, glass, automobile paint, auto striping and trim, and delicate objects such as flowers and shrubs. Before spraying, check the item to be cleaned to assure yourself that it is strong enough to resist damage from the force of the spray. Avoid the use of the concentrated spray stream except for very strong surfaces like concrete and steel.
Operating unit with water supply shutoff without flow of water will result in equipment damage. Operating the pressure washer with water supply shutoff will void your warranty. You should never run this pressure washer for more than 2 minutes without pulling the trigger to allow cool water to enter the pump and the heated (recirculated) water to exit.
• Fuel or oil can leak or spill and could result in fire or breathing hazard, serious injury or death can result. Fuel or oil leaks will damage carpet, paint or other surfaces.
5 — ENG
• If pressure washer is equipped with a fuel shut-off valve, turn the valve to the off position before transporting or storing to avoid fuel leaks. If pressure washer is not equipped with a fuel shut-off valve, drain the fuel from tank before transporting or storing. Only store fuel in an OSHA approved container. Always place pressure washer on a protective mat when transporting to protect against damage to vehicle from leaks. Remove pressure washer from vehicle immediately upon arrival at your destination. Do not store pressure washer inside build­ings occupied by humans or pets.
D20247
CONTENTS OF CARTON
Handle
Bagged Handle
Spray Gun
Engine
Manual
English/ Spanish Owner's
Manual
Nozzle Cleaning Kit
Bagged Parts
Multi-Reg Wand
Instructional
Video
Handle Knobs
30 Weight Engine Oil
Engine Frame and
Wheel Assembly
High Pressure Hose
Chemical Hose
D20247
6 — ENG
UNPACKING
1. Open carton.
2. Remove plastic bag containing handle and engine manual supplied by engine manufacturer.
3. Remove cardboard from top of unit and inner cardboard from around unit.
4. Remove plastic bag containing two knobs, nozzle cleaning kit, instructional video, English Owner's Manual, and Spanish Owner's Manual from carton.
5. Remove spray gun, multi-reg wand, and bottle of engine oil from carton.
6. Using box cutting tool, cut the four corners of the shipping carton from top to bottom, then lay panels flat. NOTE: Be careful not to cut into chemical hose and high pressure hose.
7. Insert handle ends into pressure washer frame as shown.
8. Install two knobs as shown in and tighten se­curely.
Knobs
9. Grasp handle and roll unit off of carton.
10. Remove high pressure hose from carton and store in gun/hose holder as shown in Pressure Washer
Basics section in this manual.
ASSEMBLY
ASSEMBLY
1. Connect threaded end of multi-reg wand to spray gun as shown. Tighten securely.
2. Place assembled spray gun, multi-reg wand, and chemical hose in gun/hose holder, with multi-reg wand facing down.
3. Add 30 weight engine oil (supplied) to engine. Refer to engine manual supplied by engine manu­facturer for procedure. Do not overfill. Use of a funnel is recommended.
NOTE
There will be a slight amount of oil in the engine from factory testing.
add oil
NOTE
The engine on this pressure washer is equipped with a low oil sensor. The amount of oil in the engine must be correct or the engine will not start.
NOTE
The DAPC pump on your pressure washer is filled with oil at the factory. There is no need to add oil at this time, see the Maintenance section of this manual to perform maintenance on this pump.
7 — ENG
D20247
OPERATION
NOTE: Become familiar with the controls and features described on these pages before
operating your unit.
Spray Gun
Gun/ Hose Holder
1/4" X 25 ft. High Pressure Hose
Detachable Handle for Storage
Multi-Reg Wand
Nozzle
DAPC High Pressure Pump
Chemical Hose With Filter
Throttle Control Lever
Choke Control
Fuel Filler Cap
Heavy Duty Steel Frame
Starter Grip
6 HP B&S Engine
Air Cleaner
Semi­Pneumatic Tires
Thermal Relief Valve
BASIC ELEMENTS OF A PRESSURE WASHER
DAPC High Pressure Pump: Increases the pressure
of the water supply to 2000 psi @ 2 gpm.
6 HP Briggs & Stratton Engine: Drives the high pressure pump.
High Pressure Hose: Carries the pressurized water from the pump to the gun and wand.
Spray Gun: Connects with multi-reg wand to control water flow rate, direction, and pressure.
Multi-Reg Wand with nozzle: Has a high and low pressure setting along with a 25° fan and narrow jet stream.
D20247
Chemical Hose: Allows cleaners or cleaning solvents to be mixed with the pressurized water stream. See
How To Siphon Chemicals/Cleaning Solvents in Operation section of this manual.
Thermal Relief Valve: A safety device that protects
the pump from overheating. When water inside the pump reaches a specified temperature, the thermal relief valve opens and discharges the heated water from the pump.
8 — ENG
OPERATION
BASIC ELEMENTS OF ENGINE
Choke Control: Opens and closes the choke valve in
carburetor.
Throttle Control Lever: Controls engine speed.
Starter Grip: Pulling starter grip operates recoil
starter to crank engine.
PRESSURE WASHER TERMINOLOGY
PSI: Pounds per Square Inch. The unit of measure for
water pressure. Also used for air pressure, hydraulic pressure, etc.
GPM: Gallons Per Minute. The unit of measure for the flow rate of water through the pressure washer.
CU: Cleaning Units. GPM multiplied by PSI.
Bypass Mode: In Bypass Mode, the pump is recircu-
lating water because the trigger of the spray gun is not pulled.
Chemical Injection: Feeds cleaning agents into the pump to mix with the pressurized water and help in cleaning.
Water Supply: All pressure washers must have a source of water. The minimum requirements for a water supply are 20 PSI and 5 gallons per minute. NOTE: Any supply pressure or delivery rate less than this will not allow the pressure washer to operate at its full potential.
OPERATING FEATURES OF YOUR PRESSURE WASHER
BYPASS MODE
During normal operation water supply is turned on, engine is running, spray gun trigger is depressed, and the cold water supply circulates inside the pressure washer pump allowing pump to maintain a safe operating temperature. When you release spray gun trigger and engine is still running, you are in bypass mode.
When unit is in bypass mode, water circulating inside the pump begins to heat up. If unit is left in bypass mode for more than two (2) minutes, the water tem­perature will rise to a dangerous level and damage internal components of the pump.
If pressure washer is operated without an adequate water supply or operated for more than two (2) min­utes without depressing the spray gun trigger, the pump will overheat and be seriously damaged. Any damage to pump due to these causes will not be
covered under warranty.
THERMAL RELIEF VALVE
In an effort to prevent damage, pumps are equipped with a thermal relief valve. This valve will open when the temperature inside the pump rises too high. This valve will then release a gush of water in an effort to lower the temperature inside the pump. Immediately after this occurs, the valve will close.
DO NOT allow your unit to operate in bypass mode for more than two minutes at any time. Overheating of pump will cause damage to pump.
PRESSURE ADJUSTMENT
The pressure output of the DAPC pump on your pressure washer is preset at the factory to achieve optimum pressure and cleaning. It is not adjustable. If you need to lower the pressure, there are two meth­ods.
The first method is to back away from the surface being cleaned. The farther away you are, the less pressure is delivered to the surface being cleaned.
The second method is to reduce the speed of the gasoline engine (RPM). Slow the engine down and the water pressure will go down with it.
9 — ENG
DO NOT attempt to increase pump pres­sure. A higher pressure setting than the factory set pressure will damage pump.
D20247
OPERATION
RISK OF INJECTION OR INJURY TO PERSON. DO NOT DIRECT DISCHARGE STREAM TOWARD PERSONS.
WHEN USING THE HIGH PRESSURE SET­TING, DO NOT ALLOW THE JET-LIKE SPRAY TO COME IN CONTACT WITH UNPROTECTED SKIN, EYES, OR WITH ANY PETS OR ANIMALS. SERIOUS INJURY CAN OCCUR.
HOW TO USE WAND
Your pressure washer is equipped with a multi-reg wand with both high and low pressure settings. The high pressure setting is for cleaning and rinsing, the low pressure setting is for applying chemicals or cleaning solutions to surfaces.
For high pressure operation, pull back the nozzle of the multi-reg wand as shown.
Multi-Reg (High Pressure Setting)
For low pressure operation, extend the nozzle of the multi-reg wand as shown.
Multi-Reg (Low Pressure Setting)
HOW TO SIPHON CHEMICALS/CLEANING SOLVENTS
Siphoning chemicals or cleaning solvents is a low pressure operation.
NOTE
Use only soaps and chemicals designed for pressure washer use. Do not use bleach.
The nozzle at the end of the multi-reg wand can be rotated to change the high pressure spray pattern from a narrow jet to a 25O fan shape, as shown. Markings have been placed on the nozzle to help you select the spray pattern.
25° fan spray
narrow jet stream
To siphon chemicals:
1. Press chemical hose onto barbed fitting located near high pressure hose connection of pump as shown.
Barbed Fitting
2. Place other end of chemical hose with filter on it into container holding chemical/cleaning solution.
3. Set multi-reg nozzle to low pressure setting, see How To Use Wand paragraph in this section.
4. After use of chemical, siphon clean water through chemical hose to rinse it and pump clean. Chemi­cals which remain in pump can damage it. Dam­age to pump due to chemicals will not be covered under warranty.
NOTE
Chemicals and soap will not siphon when multi-reg nozzle is in the high pressure position.
D20247
10 — ENG
OPERATION
BEFORE STARTING
1. Move pressure washer to level ground.
2. Check engine oil level. Refer to engine manufacturer's manual for procedure.
3. Verify that filter screen is in water inlet of pump, as shown.
screen
filter
Never pull water supply hose to move pressure washer. This could damage hose and/or pump inlet.
4. Attach threaded end of high pressure hose to spray gun as shown. Tighten securely with an adjustable wrench.
6. Connect water supply hose to water inlet of pump as shown.
NOTE
The water supply must provide a minimum of 5 gallons per minute at 20 PSI.
NOTE Use cold water only.
Water Supply Hose
7. Make sure high pressure hose and water supply hose are securely connected to pump.
8. If you are applying a chemical or cleaning solution see How To Siphon Chemicals/Cleaning Sol- vents in this section.
9. Turn water supply on.
5. Attach other end of high pressure hoseto pump as shown.
High Pressure Hose
Never turn water supply off while pressure washer engine is running or damage to pump will result.
10. Add fresh, unleaded regular gasoline to engine fuel tank.
NEVER FILL FUEL TANK INDOORS. NEVER FILL FUEL TANK WHEN ENGINE IS RUNNING OR HOT. DO NOT SMOKE WHEN FILLING FUEL TANK.
11 — ENG
D20247
OPERATION
NEVER FILL FUEL TANK COMPLETELY. FILL TANK TO 1/2" BELOW BOTTOM OF FILLER NECK TO PROVIDE SPACE FOR FUEL EX­PANSION. WIPE ANY FUEL SPILLAGE FROM ENGINE AND EQUIPMENT BEFORE START­ING ENGINE.
TYPICAL HOOK-UP
Your pressure washer hookup should resemble this diagram.
Pressure Washer
Chemical
Garden Hose
Chemical Hose
Hi­Pressure Hose
PRE-START CHECKLIST
Once you reach this point, ensure you have com­pleted the following:
3
All safety instructions read and understood?
3
All hose connections are tightened and free of any kinks, damage, or leaks?
3
Correct amount of engine oil and gasoline added to engine?
3
Water supply (garden hose) turned on?
3
All operation instructions read and under­stood?
If you can say "yes" to the items in the Pre-start Checklist, you are ready to start your pressure washer.
Wand
Choke Control
2. Move throttle control to FAST position.
FAST SLOW STOP
Throttle Control
3. Pull starter grip slowly until you feel resistance, then pull briskly. Return starter grip gently.
Starter Grip
STARTING YOUR PRESSURE WASHER
NOTE: Make sure water supply is turned on.
Never turn water supply off while pressure washer engine is running or damage to pump will result.
1. Move choke control to CHOKE position.
NOTE
To restart a warm engine, move choke control to RUN position.
D20247
If engine does not start after two pulls, pull the trigger on spray gun to relieve pressure in hose. Failure to do so may cause dam­age to starter recoil mechanism of engine
NEVER RUN ENGINE INDOORS OR IN EN­CLOSED, POORLY VENTILATED AREAS. EN­GINE EXHAUST CONTAINS CARBON MON­OXIDE, AN ODORLESS AND DEADLY GAS.
4. When engine starts, gradually move choke lever from one position to the next until it is in the full RUN position.
12 — ENG
OPERATION
WHEN USING THE HIGH PRESSURE SETTING, DO NOT ALLOW THE HIGH PRESSURE SPRAY TO COME IN CONTACT WITH UNPROTECTED SKIN, EYES, OR WITH ANY PETS OR ANIMALS. SERIOUS INJURY CAN OCCUR.
DO NOT stop spraying water for more than two minutes at a time. Pump operates in bypass mode when spray gun trigger is not pressed. If pump is left in bypass mode for more than two minutes internal components of the pump can be damaged.
DO NOT let hoses come in contact with very hot engine muffler during or immedi­ately after use of your pressure washer.
5. Depress trigger on gun to start water flow. Release trigger to stop water flow.
FAST SLOW STOP
Throttle Control
4. Turn off water supply.
Never turn water supply off while pressure washer engine is running or damage to pump will result.
STAND ON A STABLE SURFACE AND GRIP GUN/WAND FIRMLY WITH BOTH HANDS. EXPECT THE GUN TO KICK WHEN TRIGGERED.
6. Adjust nozzle spray for the task being performed. See How To Use Wand instructions in the Opera-
tion section.
SHUTTING DOWN YOUR PRESSURE WASHER
1. If you have siphoned chemicals or cleaners, you must siphon clean water through chemical hose to flush chemical injector.
2. Continue to siphon clean water through hose and pump for at least one minute before turning off engine.
NOTE
Failure to siphon clean water through chemical hose and pump after siphoning chemicals or cleaners can cause damage to pump.
3. Move throttle control to STOP position to stop engine.
DO NOT let hoses come in contact with very hot engine muffler during or immedi­ately after use of your pressure washer. Damage to hoses from contact with hot engine surfaces will NOT be covered by warranty.
5. Pull trigger on spray gun to relieve any water pressure in hose or spray gun.
6. Disconnect water supply hose from pump.
7. Coil high pressure hose and store in gun/hose holder.
8. Place spray gun in gun/hose holder.
9. Place chemical hose in gun/hose holder.
13 — ENG
D20247
MAINTENANCE
WHEN DOING MAINTENANCE, YOU MAY BE EXPOSED TO HOT SURFACES, WATER PRESSURE, MOVING PARTS, OR FIRE RESULTING IN DEATH. BEFORE PERFORMING ANY MAINTENANCE OR REPAIR, DISCONNECT SPARK PLUG WIRE, LET ENGINE COOL AND RELEASE ALL WATER PRES­SURE. THE ENGINE CONTAINS FLAMMABLE FUEL. DO NOT SMOKE OR WORK NEAR OPEN FLAMES WHILE PERFORMING MAINTENANCE.
To ensure efficient operation and longer life of your pressure washer, a routine maintenance schedule should be prepared and followed. The following routine maintenance schedule is geared to a unit in a normal working environment. If necessary, the schedule should be modified to suit the conditions under which your pressure washer is used. The modifications will depend upon the hours of operation and the working environment. If the pressure washer is in an extremely dirty and/or hostile environment, it will require a greater frequency of all maintenance checks.
ENGINE
1. Consult Engine Owner's Manual for manufacturer's recommendations for any and all engine maintenance.
PUMP
The DAPC pump on your pressure washer was shipped from the factory with oil. The oil in your pump must be changed every 50 hours.
1. Run engine until it runs out of fuel. Otherwise, fuel can leak out, creating a fire/explosion hazard, when you tip engine.
2. Disconnect spark plug wire and keep it away from spark plug.
3. Drain engine oil. Refer to engine owner's manual for correct procedure.
5. Tilt unit and drain pump oil into appropriate container.
6. Fill pump with 10 ounces of R&O 150 oil. NOTE: If unable to find R&O 150 oil, use 30W non­detergent oil.
7. Replace oil drain plug and tighten securely.
8. Refill engine with oil and fuel. Refer to engine owner's manual for correct procedure.
Used oil is a hazardous waste product. Dispose of used oil properly. Do not discard with household waste. Check with your local authorities for safe disposal/recycling facilities.
4. Using a 5/16" Allen wrench remove pump oil drain plug.
Oil Drain Plug
D20247
14 — ENG
MAINTENANCE
HOW TO CLEAN THE NOZZLE
If the nozzle becomes clogged with foreign material such as dirt, excessive pump pressure may develop and the spray pattern will change. If a nozzle be­comes partially clogged or restricted, the pump pressure will pulsate. If this happens, clean the nozzle immediately using the nozzle cleaning kit supplied with your pressure washer. The procedure is as follows:
1. Shut off pressure washer and turn off water supply.
2. Pull trigger on spray gun to relieve any water pressure.
3. Disconnect multi-reg wand from spray gun.
4. Remove nozzle from multi-reg wand with 2 mm Allen wrench from parts bag.
5. Inspect nozzle for obstructions, grime, or any foreign matter that could restrict flow of water.
6. Remove any obstructions with nozzle cleaning tools provided and back flush with clean water as shown.
8. Take this opportunity to inspect wand for obstruc­tions. Back flush wand if obstructions are seen.
9. Reassemble nozzle to wand. Tighten securely to prevent leaks.
10. Reconnect multi-reg wand to spray gun and turn on water supply.
11. Start pressure washer and test spray pattern. See How To Use Wand in the Operation Section.
12. If the spray pattern is still incorrect, replace multi­reg wand.
HOW TO CLEAN THE WATER INLET FILTER
This screen filter should be checked periodically and cleaned if necessary.
1. Remove filter by grasping the end and removing it from water inlet of pump.
2. Clean filter by flushing with water on both sides.
3. Install filter into water inlet of pump.
7. Direct water supply into nozzle end for 30 seconds to back flush loosened particles.
screen
filter
15 — ENG
D20247
STORAGE
PREPARATION FOR STORAGE
It is recommended that you follow these steps to protect the internal seals of the pressure washer when
storing the unit for an extended period and WHEN FREEZING TEMPERATURES ARE EXPECTED.
ENGINE
1. Remove gasoline from engine or add fuel stabi­lizer, such as "Sta-Bil" to gasoline to prevent gumming
2. If you are adding fuel stabilizer, connect water supply and high pressure hose to pump and spray gun.
3. Turn water supply on and start engine.
4. Squeeze spray gun trigger while engine is running to avoid operating the pump in ""bypass mode"".
5. Run engine for five minutes, then shut engine off.
6. Disconnect water supply.
7. Disconnect spark plug wire and remove spark plug.
8. Pour one teaspoon of engine oil into spark plug hole.
9. Place a rag over spark plug hole and pull starter rope slowly several times to lubricate internal cylinder wall.
PUMP
NOTE: Antifreeze needs to be added to pump if expecting freezing temperatures or storing for longer than 6 months.
1. Obtain a funnel, six ounces of RV antifreeze, and approximately 12 inches of garden hose with a male hose connector attached to one end.
Use only RV antifreeze. Any other antifreeze is corrosive and can damage pump.
2. Disconnect high pressure hose from pump and from spray gun.
3. Connect 12 inch length of hose to water inlet of pump.
4. Add RV antifreeze to hose as shown.
5. Pull engine starter rope slowly several times until antifreeze comes out of high pressure hose connection of pump.
6. Remove short hose from water inlet of pump.
7. Install spark plug into spark plug hole and tighten securely, then reconnect spark plug wire.
8. Drain all water from high pressure hose, coil it, and store it in cradle of the pressure washer handle.
9. Drain all water from spray gun and wand by holding spray gun in a vertical position with nozzle end pointing down and squeezing trigger. Store in gun/hose holder.
10. Store chemical hose, high pressure hose, spray gun, and wand so they are protected from dam­age, such as being run over.
D20247
16 — ENG
TROUBLESHOOTING
PROBLEM
Engine will not start (see Engine Manual for further engine trouble­shooting)
No or low pressure (initial use)
CAUSE
1. No fuel.
2. Low oil (if oil-alert equipped).
3. Pressure buildup after initial use.
4. Not primed or choked.
5. Spark plug wire not attached.
6. Engine ON/OFF switch in OFF position (If equipped.)
1. Nozzle in wrong position.
2. Low water supply.
3. Leak at high pressure hose.
4. Nozzle obstructed.
5. Water filter screen clogged.
6. Air trapped in hose.
CORRECTION
1. Add fuel.
2. Add required amount of oil.
3. Squeeze gun trigger to relieve pres­sure.
4. Push primer bulb 3 times or choke engine.
5. Attach spark plug wire.
6. Place engine ON/OFF switch to ON position.
1. Rotate nozzle to high pressure setting
2. Water supply must be at least 5 GPM @ 20 PSI
3. Repair leak. Apply thread sealing tape if necessary.
4. Clean nozzle with nozzle cleaning tool, flush out obstruction with clean water.
5. Remove and clean filter.
6. Turn off engine, then water supply. Disconnect water supply from pump inlet, then turn water supply on to remove all air from hose. When there is a steady stream of water present, turn water supply off. Reconnect water supply to pump inlet and turn on water supply. Squeeze trigger of spray gun to remove remaining air.
Will not draw chemicals
No or low pressure after a period of normal use.
Water leaking at gun to wand connection
Water leaking at pump
Oil leaking at pump
1. Nozzle not in low pressure position.
2. Chemical filter clogged.
3. Chemical hose not in chemi­cal.
1. Worn seal or packing.
2. Worn or obstructed valves.
1. Worn o-ring.
2. Loose hose connection.
1. Loose connections.
2. Piston packings worn.
1. Oil seals worn.
2. Loose drain plug.
3. Worn fill plug o-ring.
4. Pump overfilled.
5. Incorrect oil used.
1. Refer to Operation section for low pressure operation of nozzle.
2. Clean filter.
3. Ensure end of chemical hose is fully submerged into chemical.
1. Have replaced by AWSC.
2. Have replaced by AWSC.
1. Check and replace.
2. Tighten connection. If leak persists, disassemble connection, apply thread sealing tape to threads and reassemble
1. Tighten.
2. Have replaced by AWSC.
1. Have replaced by AWSC.
2. Tighten.
3. Check and replace.
4. Check for correct amount.
5. Drain and fill with correct amount and type of oil.
17 — ENG
D20247
REPAIR PARTS
4
3
5
2
10
1
8
9
7
11
6
1 * 6 HP Briggs & Stratton Engine Model Number 12H802 2 ^ DAPC- Vertical Pump 3 H040 High Pressure Hose 4 17628 Trigger Gun 5 15227 Wand 6 NCT001 Nozzle Cleaning Kit 7 H140 Chemical Hose 8 17619 Tire 9 W137 Pal Nut 10 17367 Hand Grips 11 17926 Foot
* Contact your local engine dealer for parts and service.
^ Contact an Authorized Warranty Service Center near you, call 1-800-888-2468, Ext. 2,1
D20247
18 — ENG
NOTES
19 — ENG
D20247
QUICK FACTS
Pressure Washer Quick Facts
CA LL 1-800-888-2468 EXT. 2,1
TO FIND A LOCAL AUTHORIZED SERVICE CENTER NEAR YOU
FOR REPAIR S AND SERVICE PART PURCHASES.
GAS
OIL
WATER
Use fresh hi gh quali t y gas . Add st abi l i zer t o fuel tank and run engi ne for 5 mi nutes before s torage. Pum p oi l : Refer to owners m anual supplied wit h this unit. Engi ne oil : Refer to engine m anual s uppl i ed wit h t hi s unit . Som e uni ts are equi pped wi th a low oi l sens or and adequate oil m ust be added or the uni t will not start.
Use onl y c old water. Don’t operate unit with c l ogged or m i ss i ng wat er fil ter/sc reen. Don’t operate unit without adequat e water s uppl y t o pum p. A dequat e wat er supply is a mi ni m um of 20 psi and 5 gpm .
PRESSURE
ADJUSTMENT
PUMP
BY-PASS
MODE
THERMAL
RELIEF VALVE
HOSE
ENGINE
SOAP
CHEMICALS
NOZZLE
MAINTENANCE
SCHEDULE
The pressure set ting i s pres et at the factory t o achieve optim um cleani ng. If you need to l ower the pres sure sett i ng, refer to t he owners manual for proper procedure.
Pul l gun trigger every 2 mi nutes whi l e engi ne i s running. Don’t allow water t o freeze i n pump. Si phon RV ant ifreeze into pump for c ol d weat her st orage or long term st orage. Never leave uni t running for more t han 2 minut es without pul l i ng gun trigger; doi ng so will dest roy pump and void warranty . Pum p is equipped with a therm al reli ef valve. If the wat er overheat s, t hi s valve wi ll open and allow a gus h of water to esc ape. Onc e the water is released, t he val ve cl oses al lowing the pump t o operat e normal l y . Don’t allow hos es t o cont ac t the HOT engine muffler during or after use. Never pull the hos e t o m ove the unit . Do not adj ust or attempt maint enance without cons ulting engine manual or an authori z ed engi ne s ervice c ent er. Add st abi l i zer t o fuel tank and run engi ne for 5 mi nutes before s torage. Al ways turn on the water before st arting the engine.
Use onl y s oaps and chemi cals des i gned for pressure was her use. Keep nozz l e unclogged. Refer to m anual for c l eani ng procedures .
Chemical/s oap cannot be siphoned i n hi gh pressure sett i ng. Only in low set ting. Foll ow recomm ended m ai ntenanc e schedule for engine & pum p. Refer to m anual s.
STORAGE
OR
WINTER
STORAGE
Draw clean water t hrough chemical inlet . Add st abi l i zer t o fuel tank and run engi ne for 5 mi nutes before s torage. Don’t allow water t o freeze i n pump, gun, wand or hoses. Si phon RV ant ifreeze into pump for c ol d weat her storage or l ong term st orage.
ALWAYS REFER TO THE MANUALS SUPPLIED WITH THIS UNIT
DeVilbiss Air Power Company • 213 Industrial Drive • Jackson, TN 38301-9615
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