DeVilbiss 130526 Service Instruction
Service Instruction
SI-6-18-12-C
Replaces SI-6-18-12-B
130526 THREE STAGE FILTER WITH REGULATORS
DESCRIPTION
The three stage filter unit, with two selfrelieving regulators, is designed to be a
point of use system. It is designed to
provide clean air for a paint spray gun,
breathable air unit and waterborne paint
dryers. It is capable of removing dirt,
water, oil, liquid aerosols, sub-micron
particles, oil vapors and odors.
SPECIFICATIONS
Air Flow: 65 SCFM @ 90 PSIG
Max. Pressure
: 150 PSIG
Max. Temperature: 150°F
Regulated Pressure Range: 2-125 psig
BREATHING AIR REQUIREMENTS
Supplied breathing air, as defined by
OSHA 29 CFR 1910.134(i), NIOSH 42 CFR
84.141, and CSA CAN 3-Z180.1-00 MUST
meet or exceed the following requirements
for Type 1-Grade D breathable air, as
defined in Compressed Gas Association
(CGA-G7-1-1997):
Contaminant
Oxygen
Carbon Monoxide
(ppm v/v)
Carbon Dioxide
(ppm v/v)
Oil (Condensed
Hydrocarbons)
3
mg/m
Odor
OSHA
19.5-23.5%
10
1,000
5
“lack of
noticable
odor”
CSA
20-22%
<5m L /m
500m L /m
1mg/m
“free of any
detectable
odor”
3
3
3
INLET AIR
DRAIN
UNION
1/2 NPT
1ST STAGE
Liquid & dirt
removal
40 microns
Replace
element
every
3 months
RECOMMENDED INSTALLATION
130526 ASSEMBLY
REPLACEMENT
INDICATOR
OK REPLACE
ELEMENT
CHECK WITH
AIR FLOWING
2ND STAGE
Liquid aerosol
& sub-micron
particle
removal
0.01 microns
Replace
element
when
indicator is
raised halfway
3RD STAGE
Charcoal
adsorber
Oil vapor &
odor removal
Replace
element every
six weeks
(or sooner
if odors
are present)
OUTLET
AIR
1/4 NPSM
OUTLET
OUTLET
AIR
1/4 NPSM
OUTLET
Risk of illness or death. Carbon monoxide
can cause nausea, fainting or death. Stop
using if carbon monoxide is present. This
unit does not remove carbon monoxide. A
carbon monoxide monitor should be incorporated into your air supply line to warn of
the presence of carbon monoxide.
It is up to the employer to assure that the
air compressor is properly maintained, that
the air compressor intake is located in a
clean contaminate free location and that
the air compressor is drawing in typical
atmospheric air, meeting all of the national
and local requirements for breathing air.
This filter unit does not remove or filter
Carbon Monoxide (CO). It is up to the
employer to ensure that the level of CO
does not exceed the maximum national or
local allowed level. The recommended
method to assure that the CO level is not
exceeded is to install a carbon monoxide
monitor and alarm.
This filter unit will only remove particulate
matter, water, oil and odor. This filter unit
will meet the particulate matter, oil and
odor requirements of Type 1-Grade D
Breathable Air and Compressed Breathing
Air, CSA-Z180.1 when:
• The filter unit is connected to a
compressed air source:
The compressor is properly main-
°
tained
The air compressor intake is located
°
in a clean contaminate free location
The air compressor is drawing in
°
typical atmospheric air, meeting all of
the national and local requirements
for breathing air
• The filters are properly maintained
• A properly operating CO monitor is
installed
Page 2 SI-6-18-12-C
INSTALLATION
RISK OF PERSONAL INJURY
RISK OF PROPERTY DAMAGE
Except as otherwise specified by the
manufacturer, this product is specifically
designed for com pressed air service and
use with any other fluid (liquid or gas) is
a misapplication. For example, use with
or injection of certain hazardous gases in
the system (such as oxygen or liquid
petroleum gas) could be harmful to the
unit or result in a combustible condition
that may cause fire or explosion.
Manufacturer’s war ranties are void in the
event of misapplication and manufacturer assumes no responsibility for any
resulting loss.
1. Install as shown on page one.
2. For an inexpensive wall bracket,
purchase the following parts at your
local hardware store:
A Split Ring Hanger, 3/4”
B Threaded Rod
C Ceiling Flange
(See Figure 1 below)
MAINTENANCE, FILTERS
(SEE PAGE 3)
RISK OF PERSONAL INJURY
Components are under pressure. Relieve
air pressure before performing any
maintenance.
1ST STAGE WATER SEPARATOR FILTER
1. Daily, twist drain to remove liquid.
2. Every 3 months, replace element.
2ND STAGE COALESCING FILTER
1. Daily, twist drain to remove liquid.
2. Daily, check replacement indicator
(with air flowing.)
OK REPLACE
ELEMENT
3RD STAGE ADSORBER FILTER
1. Daily, twist drain to remove liquid.
2. Replace charcoal element every six
weeks (or sooner if odors are
present.)
MAINTENANCE, REGULATOR
(SEE PAGE 3)
RISK OF PERSONAL INJURY
Components are under pressure. Relieve
air pressure before performing any
maintenance. Rotate regulator knob
fully counter-clockwise to relieve regulator spring pressure.
FIGURE 1
A
B
C
Page 3SI-6-18-12-C
Snug tight
3
4
4
Note parts
orientation when
disassembling
Plug
5
*
2
*
Hand tight
Hand tight
plus 1/4 turn
Snug tight
2 3 6
1
1 1
1 1
1
*
*Lightly grease
with enclosed
lubricant
Handtight
plus 1/4 turn
1
PARTS LIST
Ref. Replacement
No. Part No. Description
1 130519 Drain Kit (one set)
2 130517 Filter Element, Water
3 130518 Filter Element, Coalescing
4 130520 Indicator Kit, Coalescing
5 VA-595 Shut-off Valve
6 130527 Filter Element, Charcoal
PARTS LIST
Ref. Replacement
No. Part No. Description
1 130521 Regulator Kit
2 H-2008 Adapter
3 GA-288 Gauge
4 GA-375 Gauge, Upside Down
Instrucciones de servicio
SI-6-18-12-C
Substituye SI-6-18-12-B
130526 FILTRO DE TRES ETAPAS CON REGULADORES
DESCRIPCIÓN
La unidad del filtro de tres etapas, con dos
reguladores autodescargantes, está
diseñada para ser un sistema de punto de
uso. Está diseñada para proporcionar aire
limpio a una pistola pulverizadora de
pintura, unidad de aire respirable y
secadores de pintura transportada por
agua. Tiene capacidad para eliminar polvo,
agua, aceite, aerosoles líquidos, partículas
de submicro
nes, vapores de aceite y
olores.
ESPECIFICACIONES
Corriente de aire: 65 SCFM @ 90 PSIG
Presión máxima: 150 PSIG
Temperatura máxima: 150°F
Rango de presión regulada: De 2 a 125 psig
REQUISITOS DEL AIRE RESPIRABLE
El aire respirable suministrado, como lo
definen los estándares de la OSHA 29 CFR
1910.134(i), NIOSH 42 CFR 84.141 y CSA
CAN 3-Z180.1-00 DEBE satisfacer o exceder
los siguientes requisitos para el aire
pirable Tipo 1-Grado D, como lo define
res
la Asociación de Aire Comprimido (CGAG7-1-1997):
Contaminante
Oxígeno
Monóxido de
carbono (ppm v/v)
Anhídrido carbónico
(ppm v/v)
Aceite (hidrocarbonos condensados)
3
mg/m
Olor
OSHA
De 19.5 a 23.5%
10
1,000
5
“falta de olor
perceptible”
CSA
De 20 a 22%
3
<5m L /m
500m L /m
3
1mg/m
“libre de
cualquier olor
detectable”
3
Riesgo de enfermedad o muerte. El
monóxido de carbono puede producir
náusea, desmayo o la muerte. Deje de usar
la unidad si hubiese monóxido de carbono.
Esta unidad no elimina el monóxido de
carbono. Se debe incorporar a su línea de
suministro de aire un monitor de
monóxido de carbono para advertir sobre
la presencia de
monóxido de carbono.
Depende del empleador asegurar que el
compresor de aire reciba el debido
mantenimiento, que la entrada de aire del
compresor de aire se encuentre en un
lugar limpio y libre de contaminación y
AIRE DE ENTRADA
INSTALACIÓN RECOMENDADA
UNIÓN
1/2 NPT
DRENAJE
1aETAPA
Eliminación
de líquido
y polvo
40 micrones
Reemplace
el elemento
cada
2aETAPA
Eliminación de
aerosol líquido
y partículas de
submicrones
0.01 micrones
Reemplace
el elemento
3 meses
el indicador
haya subido
que el compresor de aire esté aspirando
aire atmosférico típico, cumpliendo con
todos los requisitos nacionales y locales
para el aire respirable.
Esta unidad de filtro no elimina ni filtra el
monóxido de carbono (CO). Depende del
empleador asegurar que el nivel de CO no
sobrepase el nivel máximo permitido a
escala nacional o local. El método
recomendado para asegurar que no se
sobrepase el nivel permitido d
e CO es
instalar un monitor y alarma de monóxido
de carbono.
Esta unidad de filtro sólo eliminará
macropartículas, agua, aceite y olor. Esta
unidad de filtro cumplirá con los requisitos
de macropartículas, aceite y olor del aire
respirable Tipo 1-Grado D y del aire
respirable comprimido, CSA-Z180.1
cuando:
130526 CONJUNTO
INDICADOR DE
REEMPLAZO
OK REEMPLACE
EL ELEMENTO
REVISE CON
EL AIRE
FLUYENDO
Reemplace el
cuando
elemento cada
seis semanas
a la mitad
hubiese olor)
• La unidad de filtro esté conectada en una
fuente de aire comprimido:
• Los filtros reciban el debido mantenimiento
Se instale un monitor de CO que opere
•
debidamente
AIRE DE
SALIDA
1/4 NPSM
SALIDA
AIRE DE
SALIDA
1/4 NPSM
SALIDA
3aETAPA
Adsorbedor
de carbón
Eliminación
del vapor de
aceite y los
olores
(o antes si
El compresor reciba el debido
°
mantenimiento
La entrada de aire del compresor de
°
aire se encuentre en un lugar limpio y
libre de contaminación
El compresor de aire esté aspirando
°
aire atmosférico típico, cumpliendo
con todos los requisitos nacionales y
locales para el aire respirable
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