Dettson AMP105-IE2, NOMF155E19C, NOMF106D12B, NOMF156E19C, AMP120-IE2 Installation Instructions And Homeowner's Manual

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WARM AIR FURNACE

MULTIPOSITION

Models:

AMP105-IE2 AMP120-IE2

NOMF105D12C NOMF155E19C NOMF106D12B NOMF156E19C

76 R

INSTALLER / SERVICE TECHNICIAN USE THE INFORMATION IN THIS MANUAL FOR THE

INSTALLATION / SERVICING OF THE FURNACE AND KEEP THE DOCUMENT NEAR THE UNIT FOR FUTURE REFERENCE.

HOMEOWNER: PLEASE KEEP THIS MANUAL NEAR THE FURNACE FOR

FUTURE REFERENCE.

Printed in Canada Printed on 100% recycled paper

Attention

2012-02-07

Do not tamper with the unit or its controls. Call a qualified service technician.

Manufactured by:

Dettson Industries inc.

3400 Industriel Boulevard Sherbrooke, Qc – Canada – J1L 1V8

www.dettson.ca

X40002 Rev.X

TABLE OF CONTENTS

PART 1 - INSTALLATION ...........................................2

1.1 DANGER, WARNING AND CAUTION ............ 2

1.2 GENERAL............................................................ 2

1.3 LOCATION ..........................................................3

1.3.1 Air for combustion and ventilation ................ 3

1.3.2 Duct recommendations................................... 4

1.3.3 Venting instructions ....................................... 5

1.3.4 Draft Regulator (Chimney venting) ............... 5

1.3.5 Blocked vent shut-off (BVSO)....................... 5

1.3.6 Venting instructions ....................................... 8

1.3.7 Oil burner.......................................................8

1.3.8 Electrical system ............................................8

1.3.9 Air filter.......................................................... 8

1.3.10 Air Conditioner (or Heat Pump).................8

1.3.11 Horizontal or downflow installation...........8

PART 2 - S TART-U P.........................................................9

2.1 OPERATIONAL CHECKLIST............................9

2.2 COMBUSTION CHECK......................................9

2.3 SUPPLY AIR ADJUSTMENTS.........................10

2.4 LIMIT CONTROL CHECK ...............................10

2.5 YEAR ROUND AIR CONDITIONING............. 10

2.6 HEATING...........................................................10

2.7 COOLING........................................................... 10

2.8 CONSTANT BLOWER SWITCH ..................... 11

PART 3 - MAINTENANCE ............................................ 11

3.1 HEAT EXCHANGER CLEANING ................... 11

3.2 BLOWER REMOVAL ....................................... 11

3.3 BLOCKED VENT SHUT OFF (BVSO)

CLEANING ........................................................11

PART 4 - FURNACE INFORMATION........................12

FIGURES

Figure 1: Counterflow position, flue pipe protection FPG ..3 Figure 2: Blocked vent shut-off device wiring, upflow

installation with vertical exhaust ..................................6

Figure 3: Blocked vent shut-off device wiring, upflow

installation with vertical exhaust ..................................6

Figure 4: Blocked vent shut-off device wiring, upflow

installation with horizontal exhaust..............................6

Figure 5: Blocked vent shut-off device wiring, horizontal

installation with horizontal exhaust..............................7

Figure 6: Blocked vent shut-off device wiring, horizontal

installation with vertical exhaust ..................................7

Figure 7: Blocked vent shut-off device wiring, installation

downlink.......................................................................7

Figure 8: Blower Start/Stop delays....................................10

Figure 9: Models AMP & NOMF 105 / 106......................14

Figure 10: Models AMP & NOMF 120/155/156...............15

Figure 11: Wiring diagram, Beckett burner.......................16

Figure 12: Wiring diagram, Riello 40-F or BFR burner

(without 24 VAC control)...........................................17

Figure 13: Wiring diagram, Riello 40-F or BF burner (with

24 VAC control).........................................................18

Figure 14: Parts list AMP & NOMF 105/106, Beckett AFG

and 40-F Riello burner................................................20

Figure 15: Parts list, AMP & NOMF 120/155/156, Beckett

AFG and Riello 40-F burner.......................................22

Figure 16: Parts List AmP & NOMF 120/156, Riello 40-F

burner..........................................................................24

Figure 17: Parts list AMP120, Riello 40-BF burner..........26

Table 1: Minimum dimensions required in ventilation

openings........................................................................3

Table 2: Filter rack flange dimensions for return air duct ...8 Table 3 : Blower speed adjustments, 4 speed motor, heating

mode ...........................................................................10

Table 4: Blower speed adjustments, 4 speed motor, cooling

mode ...........................................................................10

Table 5: Technical Specifications......................................13

Table 6: Air delivery in CFM with air filter ......................13

Table 7: Minimum clearances to combustible materials....14

Table 8: Minimum clearances to combustible materials....15

Table 9: Parts list AMP & NOMF 105/106, Beckett AFG

and 40-F Riello burner (without 24 VAC control) .....21

Table 10: Parts list AMP & NOMF 120/155/156, Beckett

AFG and Riello 40-F burner (without 24-VAC

control):.......................................................................23

Table 11: Parts list AMP & NOMF 120/156, Riello 40-F

burner (with 24 VAC control......................................25

Table 12: Parts list AMP120, Riello 40-BF burner............27

TABLES

PART 1 - INSTALLATION

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

DO NOT ATTEMPT TO START THE BURNER WHEN EXCESS OIL HAS ACCUMULATED, WHEN THE FURNACE IS FULL OF VAPOUR OR WHEN THE COMBUSTION CHAMBER IS VERY HOT.

1.1 DANGER, WARNING AND CAUTION

The words DANGER, WARNING and CAUTION are used to identify the levels of seriousness of certain hazards. It is important that you understand their meaning. You will notice these words in the manual as follows:

DANGER

Immediate hazards which WILL result in death or serious bodily and/or material damage.

WARNING

Hazards or unsafe practices which CAN result in death or serious bodily and/or material damage.

CAUTION

Hazards or unsafe practices which CAN result in minor bodily and/or material damage.

WARNING

For use with grade 2 Fuel Oil maximum. Do not use gasoline, crankcase oil or any oil containing gasoline!

WARNING

Never burn garbage or paper in the heating system and never leave rags or paper around the unit.

CAUTION

These instructions are intended for use by qualified personnel having been trained in installing this type of furnace. Installation of this furnace by an unqualified person may lead to equipment damage and/or hazardous conditions, which may lead to bodily harm.

IMPORTANT: Please refer to the Sealed Combustion System Manual for installation instructions. The furnace must be installed in an upflow position when used with a Sealed Combustion System.

IMPORTANT: All local and national code requirements governing the installation of oil burning equipment, wiring and flue connections must be followed. Some of the codes that may be applicable are:

CSA B139 Installation Code for Oil Burning

Equipment

ANSI/NFPA 31 Installation of Oil Burning Equipment ANSI/NFPA 90B Warm Air Heating and Air Conditioning

Systems

ANSI/NFPA 211 Chimneys, Fireplaces, Vents and Solid

Fuel Burning Appliances

ANSI/NFPA 70 National Electrical Code CSA C22.2 No.3 Canadian Electrical Code

Only the latest issues of the above codes should be used, and are available from either:

The National Fire Protection Agency 1 Batterymarch Park Quincy, MA 02269 or The Canadian Standards Association 178 Rexdale Blvd. Rexdale, Ontario M9W 1R3

CAUTION

ENVIRONMENTAL HAZARD

Failure to follow this caution may result in environmental pollution. Remove and recycle all components or materials (i.e., oi, electrical and electronic components, insulation, etc.) before unit final disposal.

1.2 GENERAL

This central heating unit is a true multi-position unit, in that it can operate in four different configurations, i.e., upflow, counter flow (downflow), and horizontal (both left-to-right and right-to-left airflow).

Very few modifications are required during installation, to change the furnace from one configuration to another. The furnace is shipped in the upflow configuration; however, instructions on how to change to the other configurations are included in this manual.

The furnace is shipped complete with burner and controls. It requires a 115VAC line voltage connection to the control panel, thermostat hook-up as shown on the wiring diagram, one or more oil line connections, suitable ductwork and connection to a properly sized vent.

The air handling capacity of this furnace is designed for cooling as well. Please refer to Table 6 for the expected airflow at various external static pressures.

1.3 LOCATION

The unit must be installed in a location where the ambient and return air temperature is over 15°C (60°F).

WARNING

This furnace is not watertight and is not designed for outdoor installation. This furnace shall be installed in such a manner as to protect the electrical components from water. Outdoor installation will lead to a hazardous electrical condition and to premature furnace failure.

CAUTION

If this furnace is installed in an attic, it is important to keep insulation at least 0.3 m (12") away from any furnace openings. Some types of insulating material may be combustible.

This furnace is approved for reduced clearances to combustible construction. Therefore, it may be installed in a closet or similar enclosure. As this unit may be installed as an upflow, counter flow, or horizontal furnace, it may be located in a basement, on the same level as the area to be heated, suspended, or in a crawlspace. In any case, the unit should always be installed level.

In a basement, or when installed on the floor (as in a crawlspace), it is recommended that the unit be installed on a concrete pad that is 2.5 cm to 5.0 cm (1" to 2") thick.

When installed in the counter flow position, this furnace must not be installed on combustible flooring, unless the approved sub-base is used (Model # DFB-101). Since the flue pipe is in counter flow position, be sure that the clearances from the flue pipe to combustible construction are maintained. Also, it is recommended to use the flue pipe protection kit FPG-101 or FPG-102. Please refer to the Figure 1 and the installation instructions included with the kit.

Figure 1: Counterflow position, flue pipe

protection FPG

FPG

When installed in an horizontal position, the furnace may be suspended by using an angle iron frame, as long as the total weight of both the furnace and the frame are included in the calculations. Other methods of suspension are acceptable. When installed in the horizontal position, this furnace must not be installed on combustible flooring, unless the approved sub-base is used (Model # HFB-101).

The required minimum clearances for this furnace in all positions are specified in Tables 7 and 8.

The furnace should be located as closely as possible to the chimney or vent in order to keep vent connections short and direct. The furnace should also be located near the centre of the air distribution system.

Please refer to the CAN/CSA-B139 Installation Code for complete regulations and for guidance on retrofit applications.

This furnace should be installed in a location in which the facilities for ventilation permit satisfactory combustion of oil, proper venting and the maintenance of ambient temperatures at safe limits under normal conditions of use. The location should not interfere with the proper circulation of air within the confined space.

When this furnace is installed in a closet or similar enclosure, 2 ventilation openings are required for combustion air. The openings should be located about 15.2 cm (6") from the top and the bottom of the enclosure at the front of the furnace. Table 1 indicates the minimum dimensions required for these ventilation openings.

DNS-0278 Rev. A

1.3.1 Air for combustion and ventilation

Table 1: Minimum dimensions required in ventilation

openings

Input

(BTU/h)

Width Height

75,000 – 105,000 45.72 cm (18") 20.32 cm (8")

120,000 – 155,000 50.80 cm (20") 25.40 cm (10")

WARNING

Do not block the combustion air openings in the furnace. Any blockage will result in improper combustion and may result in a fire

hazard and/or cause bodily harm.

For chimney application, the barometric draft regulator included with the furnace, shall be installed in the same room or enclosure as the furnace, in such a manner as to prevent any difference in pressure between the regulator and the combustion air supply.

Air requirements for the operation of exhaust fans, kitchen ventilation systems, clothes dryers, and fireplaces shall be considered in determining the adequacy of the space to provide combustion air requirements.

In unconfined spaces, in buildings of conventional frame, brick or stone construction, infiltration may be adequate to provide air for combustion, ventilation and dilution of flue gases. This determination must be made on an individual installation basis and must take into consideration the overall volume of the unconfined space, the number of windows and ventilation openings, the number of doors to the outside, internal doors which can close off the unconfined space and the overall air tightness of the building construction.

Many new buildings and homes (and older ones that have been weatherized must be considered as being tight construction and, therefore, infiltration will not be sufficient to supply the necessary air for combustion and ventilation.

A building can be considered as being of tight construction when:

a. Walls and ceilings exposed to the outside have a

continuous water vapour retarder with a rating of one perm or less, openings have gaskets or are sealed and/or;

b. Weather-stripping has been added on operable windows

and doors, and/or;

c. Caulking or sealant has been applied to areas such as

joints around window and doorframes, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and fuel lines and at other openings.

1.3.2 Duct recommendations

WARNING

When ducting supplies air to a space other than where the furnace is located, the return air must be sealed and also be directed to the space other than where the furnace is located. Incorrect ductwork termination and sealing will create a hazardous condition that can lead to bodily harm.

CAUTION

Return air grils and warm air registers must not be obstructed.

IMPORTANT: The dampers should be adequate to prevent cooled air from entering the furnace, and if manually operated, must be equipped with the means to prevent operation of either the cooling unit or the furnace, unless the damper is in the full cool or heat position.

NOTE: THE BACK SHOULD NOT BE CUT OUT FOR

RETURN AIR DUCTING

The proper sizing of warm air ducts is necessary to ensure satisfactory furnace operation. Ductwork should be in accordance with the latest editions of NFPA-90A (Installation of Air Conditioning and Ventilating Systems) and NFPA-90B (Warm Air Heating and Air Conditioning Systems) or Canadian equivalent.

The supply ductwork should be attached to the flanged opening provided at the discharge end of the furnace. See Figures 9 and 10, for the dimensions of this opening.

Knockouts are provided on both sides of the furnace to cut the required size of opening for the installation of the return air ductwork. This can be done on either the right or the left side of the furnace. See Table 2 for location and dimensions.

Also, there is provision on this furnace for a bottom return air duct. Knockouts are provided in the floor of the furnace to facilitate the cut-out requirement for the air filter rack and return ductwork. (We recommend the use of this opening for horizontal and counterflow installations).

The following recommendations should be followed when installing ductwork: a. Install locking type dampers in all branches of the

individual ducts to facilitate balancing the system. Dampers should be adjusted such a way as to ensure the proper static pressure at the outlet of the furnace;

b. A flexible duct connector of non-combustible material

should be installed at the unit on both the supply and return air side. In applications where an extremely quiet operation is necessary, the first 3 m (10') of supply and return ducts should be internally lined with acoustical material (if possible);

c. In cases where the return air grille is located close to the

fan inlet, there should be at least one 90 fan inlet and grille. Further reduction in sound level can be accomplished by installing acoustical turning vanes or lining the duct as described in item b. above;

d. When a single air grille is used, the duct between grille

and furnace must be the same size as the return air opening in the furnace.

When installing the furnace with cooling equipment for year round operation, the following recommendations must be followed for tandem or parallel air flow:

a. On tandem airflow applications, the coil is mounted after

the furnace in an enclosure in the supply air stream. The furnace blower is used for both heating and cooling airflow;

turn between

b. On parallel airflow installation, dampers must be

provided to direct air over the furnace heat exchanger when heat is desired and over the cooling coil when cooling is desired.

WARNING

The coil MUST be installed on the air discharge side of the furnace. Under no circumstances should the airflow be such that cooled, conditioned air is allowed to pass over the furnace heat exchanger. This will cause condensation in the heat exchanger and possible failure of same, which could result in a fire hazard and/or other hazardous conditions that may lead to bodily harm. Heat exchanger failure due to improper installation may not be covered by the warranty.

1.3.3 Venting instructions

Venting of the furnace must be to the outside and in accordance with local codes and/or requirements of local authorities.

OIL FIRED APPLIANCES INSTALLED WITH CHIMNEY SHALL BE CONNECTED TO FLUES HAVING SUFFICIENT DRAFT AT ALL TIMES TO ENSURE SAFE AND PROPER OPERATION OF THE APPLIANCE.

For additional venting information please refer to ANSI/NFPA 211 Chimneys, Fireplaces, Vents and Solid Fuel Burning Appliances and/or the CSA B139 Installation Code.

This furnace is certified for use with a Type “L” vent (maximum flue gas temperature 302°C (575°F)). The flue pipe clearance knockout in the front top or side panel should be removed. Install the flue elbow so that it exits the furnace cabinet through that opening.

Pre-installation vent system inspection

Before this furnace is installed, it is strongly recommended that any existing vent system be completely inspected.

On any chimney or vent, this should include the following: a. Inspection for any deterioration in the chimney or vent. If

deterioration is discovered, the chimney must be repaired or the vent replaced;

b. Inspection to ascertain that the vent system is clear and

free of obstructions. Any blockages must be removed before installing this furnace;

c. Cleaning the chimney or vent if previously used for

venting a solid fuel burning appliance or fireplace;

d. Confirming that all unused chimney or vent connections

are properly sealed;

e. Verification that the chimney is properly lined and sized

per the applicable codes. (Please refer to list of codes in Part 1)

Masonry Chimneys

This furnace may be vented into an existing masonry chimney. However, it must not be vented into a chimney servicing a solid fuel-burning appliance. Before venting this furnace into a chimney, the chimney must be checked for deterioration and repaired if necessary. The chimney must be properly lined and sized per local and/or national codes.

If the furnace is vented into a common chimney, the chimney must be of sufficient area to accommodate the total flue products of all appliances vented into the chimney.

The following requirements are provided for a safe venting system:

a. Ensure that the chimney flue is clear of any dirt or

debris;

b. Ensure that the chimney is not servicing an open

fireplace;

c. Never reduce the pipe size below the outlet size of the

furnace;

d. All pipes should be supported, using the proper clamps

and/or straps. These supports should be installed at least every 4 feet;

e. All horizontal runs of pipe should have at least 6.4 mm

(1/4”) of upward slope per 0.3 m (1');

f. All runs of pipe should be as short as possible with as

few turns as possible; g. Seams should be tightly joined and checked for leaks; h. The flue pipe must not extend into the chimney but be

flush with the inside wall; i. The chimney must extend 0.9 m (3') above the highest

point where it passes through a roof of a building and at

least 0.6 m (2') higher than any portion of a building

within a horizontal distance of 3 m (10'). It shall also be

extended at least 1.5 m (5') above the highest

connected equipment flue collar; j. Check local codes for any variances.

Factory Built Chimneys

Approved factory built chimneys may be used. Refer to chimney manufacturer’s instructions for proper installation.

1.3.4 Draft Regulator (Chimney venting)

The draft regulator supplied with the furnace must be used for proper functioning. Installation instructions are included with the control.

1.3.5 Blo cked vent shut-off (BVSO) For chimney venting

WARNING

It is imperative that this device be installed by a qualified agency.

This device is designed to detect the insufficient evacuation of combustion gases in the event of a vent blockage. In such a case the thermal switch will shut down the oil burner. The device will then need to be re-armed MANUALLY.

Please refer to Figures 1 to 6, , the wiring diagrams, Figures 11 and 12, and the detailed instructions supplied with the BVSO for the installation and wiring procedures. The length of wires supplied with the unit is such that the safety device must be installed between the flue outlet of the appliance and the draft regulator, as indicated in the instructions.

It is also essential that the BVSO be maintained annually. For more details please refer to the instructions supplied with the device itself, as well as Section 3 of this Manual.

CAUTION

A positive pressure venting system (Sealed Combustion System or Direct Vent) MUST NOT use the BVSO. Follow the instructions supplied with the venting system.

Figure 2: Blocked vent shut-off device wiring,

upflow installation with vertical exhaust

The position of the hole in the vent is subject to the length of the electrical kit.

Connect the wires to the free Limit Control terminals.

Figure 3: Blocked vent shut-off device wiring, upflow installation with vertical exhaust

Blocked Vent Shut-Off device BVSO.

Electrical kit supplied.

Use the three wire fasteners. The wires must not come in contact with the flue and cleaning pipes.

Connect the green ground wire to a cabinet screw.

DNS-1043 Rev. A

Figure 4: Blocked vent shut-off device wiring, upflow installation with horizontal exhaust

DNS-1043 Rev. A

DNS-1043 Rev. A2

Figure 5: Blocked vent shut-off device wiring,

horizontal installation with horizontal exhaust

DNS-1043 Rev. A

Figure 7: Blocked vent shut-off device wiring, installation downlink

Figure 6: Blocked vent shut-off device wiring,

horizontal installation with vertical exhaust

DNS-1043 Rev. A

1.3.6 Ven t in g instructions (Sealed Combustion Systems)

Please refer to the Sealed Combustion System or Direct Vent System instruction manuals.

1.3.7 Oil burner

This furnace is equipped with a high pressure atomizing retention head type burner for use with not heavier than grade 2 Fuel Oil. The mounting flange is fixed to the burner air tube and no adjustment is required for insertion length.

CAUTION

NEVER use the"interrupted ignition" function if a Beckett AFG burner is installed on the furnace.

Oil Connections

Complete instructions for installation of the fuel oil piping will be found in the oil burner installation instructions included with the furnace.

Oil line entry holes are located in the side panels. Two holes are provided on each side, so that a two-pipe system can be used if desired.

A 10-micron (or finer) oil filter should be used with all oil burners, installed as closely as possible to the burner.

1.3.8 Electrical system

The appliance must be installed in accordance with the current ANSI/NFPA 70 National Electrical Code, CSA C22.1 Canadian Electrical Code Part 1 and/or local codes.

The control system depends on the correct polarity of the power supply. Connect “HOT” wire (H) and “NEUTRAL” wire (N) as shown in Figures 11, 12 and 13.

A separate line voltage supply should be used with fused disconnect switch or circuit breaker between the main power panel and the unit.

WARNING

The unit cabinet must have an uninterrupted or unbroken electrical ground to minimize personal injury if an electrical fault should occur. A green ground screw is provided in the control box for this connection.

Use only copper wire for 115V supply service to the unit. Metallic conduit (where required/used) may terminate at the

side panel of the unit. It is not necessary to extend the conduit inside the unit from the side panel to the control box.

When replacing any original furnace wiring, use only 105oC, 16 AWG copper wire.

Instructions for wiring the thermostat are provided with the thermostat (field supplied). Wire the connections to the 24-

volt terminal board on the primary relay as shown in Figures 11, 12 and 13.

When installing optional accessories to this appliance, follow the manufacturer’s installation instructions included with the accessory. Other than wiring for the thermostat, wire with a minimum of type “T” insulation (17

C rise (63oF)) must be

used for accessories.

1.3.9 Air filter

An external filter rack is provided as standard equipment with this furnace. The filter rack can be installed on the right or left side panel, or on the bottom of the furnace to accommodate the return air ductwork. A sufficient clearance should be provided for air filter access. Please refer to Table 2 for filter rack flange dimensions for return air duct.

Table 2: Filter rack flange dimensions for return air duct

Furnace

Model

(105 & 106)

(120, 155 & 156)

Air Filter

Size

40.64 x 60.96 cm 38.10 X 58.42 cm AMP & NOMF 16" x 24" 15" x 23"

45.72 X 76.20 cm 43.18 X 73.66 cm AMP & NOMF 20" x 30" 17" x 29"

Flange

Opening

1.3.10 Air Conditioner (or Heat Pump)

An air conditioning coil may be installed on the supply air side ONLY.

WARNING

Poisonous carbon monoxide gas hazard. Install the evaporator coil on the supply side of the

furnace ducting ONLY. An evaporator coil installed on the return air side

of the ducting can cause condensation to form inside the heat exchanger, resulting in heat exchanger failure. This in turn can result in death, bodily injury

No minimum clearance is required between the bottom of the coil drain pan and the top of the heat exchanger. If a heat pump is installed, a “dual-energy” thermostat, or other control is required, in order to prevent the simultaneous operation of the furnace and the heat pump. It also prevents a direct transition from heating by way of the heat pump to heating with oil. Refer to the thermostat instructions or those of another control used for the proper wiring.

If a coil blower compartment is used, install air tight, motorized and automatic air dampers. Cold air coming from the coil and passing across the furnace can cause condensation and shorten the life of the heat exchanger.

1.3.11 Horizontal or downflow installation

1. On horizontal installations, determine which “side” will become the “top”, when the unit is laid down. Remove the flue pipe clearance knockout from the top front of that side panel. Install the flue elbow so that it exits the cabinet of the furnace through that opening;

2. On counterflow Installations, the flue pipe must exit the cabinet through one of the side panel openings (as above), then extended up the side of the furnace. Ensure that adequate clearances to combustibles are observed. It may be necessary to install a sheet-metal shield on an adjacent wall to prevent any possibility of a fire hazard;

3. Remove the burner by loosening the mounting nuts and turn the oil burner slightly counter clockwise to unlock the burner flange. Avoid putting undue strain on burner wiring. It may be necessary to disconnect the burner wiring in some cases;

4. To reinstall the burner, insert the burner and the burner flange screws and turn the burner clockwise to lock it; then tighten the nuts.

5. Remove the burner by loosening the mounting nuts and turn the oil burner slightly in the opposite direction clockwise to unlock the flange of the burner. Avoid unnecessary stress to the spinning of the burner. (It may be necessary to disconnect the electric burner cords in some cases).

PART 2 - START-UP

2.1 OPERATIONAL CHECKLIST

1=> Has the blower wheel support been removed? 2=> Has the electrical wiring been completed

according to Figures 11, 12 and 13?

3=> Has the access blower door been secured in

place?

4=> Is the valve on the oil line open? 5=> Has the ‘’RESET BUTTON’’ on the Primary Control

been pushed?

6=> Are the flame observation door and the two clean-

out access doors located at the front of the unit closed?

7=> Is the room thermostat in the heating mode and

set above room temperature?

8=> Set the main electrical switch to the ‘’ON’’

position and the burner should start.

CAUTION

Do not tamper with the unit or its controls. Call a qualified service technician.

2.2 COMBUSTION CHECK

In order to obtain optimum performance from the oil burner, the following set-up procedures must be followed by referring to the Technical Specifications, Table 5 in this manual:

1. A test kit to measure the smoke, flue draft and over-fire pressure should be used in order to obtain the proper air band setting. Although all of the above measurements are required for optimum set up and efficiency, the most important reading that must be taken is the smoke number in the flue pipe, downstream from the regulator;

7. To reinstall the burner, insert the burner and screw the flange of the burner, turn the fire in the direction of clockwise to lock and tighten the nuts.

IMPORTANT: The burner must always be installed in the upright position with the ignition control on top.

DANGER

Do not use this furnace as a construction heater. Use of this furnace as a construction heater exposes it to abnormal conditions, contaminated combustion air and the lack of air filters. Failure to follow this warning can lead to premature furnace failure and/or vent failure, which could result in a fire hazard and/or bodily harm.

2. The proper smoke number, as established by way of engineering tests, is between 0 and 1. This degree of smoke emission is commonly referred to as a “trace”. It is recommended that a Bacharach True Spot Smoke Test kit or equivalent be used;

3. On chimney installations only, a barometric draft regulator (supplied with the furnace) must be installed as closely to the breech of the furnace as possible, in order to ensure proper draft through the furnace. The barometric damper must be mounted with the hinge pins in a horizontal position and the face of the damper vertical for proper functioning, (see instructions included with damper). After the furnace has been firing for at least five minutes, the draft regulator should be set to between -0.025" W.C. and -0.035" W.C.;

4. The overfire pressure that is taken through the observation door located in the centre of the front panel above the burner is a measurement that is necessary to determine if there is a blockage in the heat exchanger or the flue pipe. Please refer to the Technical Specifications in this manual for overfire pressure values. A high pressure condition may be caused by excessive combustion air due to the air band being too wide open or a lack of flue draft (chimney effect) or some other blockage, such as soot in the secondary section of the heat exchanger or the use of an oversize nozzle input or high pressure pump;

5. CO

and flue temperature instruments will enable you to

obtain the data that are required to determine the true efficiency of the furnace. Although this information is nice to have, it is not essential in the basic set up of the furnace. The proper procedure for performing this operation is as follows:

a. Start the appliance and proceed with the smoke test

at the test port provided on the BREECH PLATE (of the Sealed Combustion System) or on the flue pipe just before the draft regulator (chimney application),

and adjust the burner to a setting of between a “trace” and #1 smoke after 5 to 10 minutes of

operation; b. Take a CO c. Open the burner air shutter to get 1.5% CO

reading and mark it down;

less

than the previous reading noted in b. above and

take a smoke test on this condition; d. The new smoke reading should give you a ZERO

smoke reading.

6. A 10-micron (or less) oil filter should be installed as closely to the burner as possible with all oil burners, but it is essential for burners with a low firing rate. We recommend the use of a low pressure drop oil filter with a capacity greater than that of the fuel pump;

7. On a new installation, the air trapped in the oil line leading from the tank to the nozzle must be thoroughly purged in order to prevent excessive after drip. The oil pump is equipped with a special fitting that facilitates the purging of any air between it and the tank. The proper procedure for performing this operation is as follows:

a. Place a piece of 1/4” diameter clear plastic tubing

over the purge fitting on the oil pump;

b. Start the oil burner, then open the purge fitting and

allow the burner to run until the purge tube is completely free of air bubbles;

c. At this point tighten the purge fitting, which will allow

the oil to run to the nozzle and fire the burner. If the purging takes longer than 15 seconds and no flame has been established the burner will stop. Push the reset button on top of the Primary Control to restart the burner.

For detailed information on the operation of the Primary Control please refer to the instructions included with the furnace or the burner.

8. After all the set up procedures mentioned above have been completed, the burner should be fired and an inspection mirror should be used to observe the flame pattern at the tip of the nozzle. Any irregularities such as burning to one side or pulsating flame patterns should be corrected by changing the nozzle.

2.3 SUPPLY AIR ADJUSTMENTS

On units equipped with 4-speed blower motors, the supply air must be adjusted based on heating/air conditioning output and the static pressure of the duct system. For the desired air flow please refer to the following table as well as the air flow Table 6 based on static pressure in the Technical Specifications, Table 5 of this manual.

(4-SPEED MOTORS)

Table 3 : Blower speed adjustments, 4 speed motor,

heating mode

FURNACE

MODEL

AMP105

NOMF105/106

AMP120

NOMF155/156

HEATING

INPUT

0.50 USGPH MED-LOW

0.65 USGPH MED-HIGH

0.75 USGPH HIGH

0.85 USGPH MED-LOW

1.00 USGPH MED-HIGH

1.10 USGPH HIGH

RECOMMENDED BLOWER SPEED

Table 4: Blower speed adjustments, 4 speed motor,

cooling mode

FURNACE

MODEL

AMP105

NOMF105/106

AMP120

NOMF155/156

To effect the adjustment, the RED and BLUE wires can be changed on the motor. Also, please refer to the position of the wires on the electronic board of the unit and consult the wiring diagrams. If the heating and the air conditioning speeds are the same, the RED wire must be moved to “UNUSED LEADS” on the electronic board and the jumper provided with the BLUE wire must be used between the “HEAT” and “COOL” terminals.

The blower start/stop delays can be adjusted by positioning the DIP switches on the electronic board as shown on the following figures.

Figure 8: Blower Start/Stop delays

2.4 LIMIT CONTROL CHECK

After the furnace has been in operation for at least 15 minutes, restrict the return air supply by blocking the filters or closing the return registers and allow the furnace to shut down on High Limit. The burner will shut OFF but the main blower should continue to run.

Remove the restriction and the burner should come back on in a few minutes.

2.5 YEAR ROUND AIR CONDITIONING

The furnace is designed for use in conjunction with cooling equipment, to provide year round air conditioning. The blower has been sized for both heating and cooling; however, the fan motor speed may need to be changed to obtain the necessary cooling airflow.

2.6 HEATING

The blower speed is factory set to deliver the required airflow at normal duct static pressure.

2.7 COOLING

The blower speed may be adjusted in the field to deliver the required airflow for cooling applications, as outlined in Table

COOLING

CAPACITY

2.0 TONS MED-LOW

2.5 TONS MED-HIGH

3.0 TONS HIGH

3.5 TONS MED-LOW

4.0 TONS MED-HIGH

5.0 TONS HIGH

RECOMMENDED BLOWER SPEED

Board # 1158

2.8 CONSTANT BLOWER SWITCH

This furnace is equipped with a constant low speed blower option. Whenever the room thermostat is not calling for

PART 3 - MAINTENANCE

This furnace should never be operated without an air filter. Disposable filters should be replaced at least once a year. If the furnace is equipped to provide cooling as well, filters should be replaced a minimum of twice a year.

WARNING

Before performing any service functions, make sure that all utilities are turned “OFF” upstream from the appliance, unless operations specifically require the power to be on. Failure to comply with this warning will cause a fire hazard and/or bodily harm.

For optimal performance, the oil burner nozzle should be replaced at least once a year. Contact a qualified service technician for the installation. The procedure for nozzle installation and/or replacement is outlined in the oil burner Instruction Manual that was supplied with the furnace.

After replacement of the nozzle, the burner should be adjusted in accordance with the “COMBUSTION CHECK” outlined in Section 2.2 of this manual.

3.1 HEAT EXCHANGER CLEANING

Ordinarily, it is not necessary to clean the heat exchanger or flue pipe every year, but it is advisable to have a qualified service technician check the unit before each heating season to determine whether cleaning or replacement of parts is necessary.

If cleaning is necessary, the following steps should be taken:

1. Turn “OFF” all utilities upstream from the furnace;

2. Disconnect the flue pipe (only with chimney venting and

rigid flue pipe);

3. Remove the breech plate;

4. Remove the radiator baffle;

5. Disconnect the oil line and remove the oil burner from

the furnace;

6. Open the two cleanout doors located in the upper part of

the front panel of the furnace;

7. Clean the secondary tubes and the primary cylinder with

a stiff brush and a vacuum cleaner;

8. Before reassembly, the heat exchanger and combustion

chamber should be inspected to determine if replacement is required;

9. After cleaning, replace the radiator baffle, flue collar

plate, oil burner and close the two clean out access doors. Reconnect the flue pipe and oil line;

10. Readjust burner for proper operation.

heating or cooling, the blower will run on low speed in order to provide air circulation. If this constant blower option is not desired, the rocker switch on the side of the control box can be used to turn it off.

3.2 BLOWER REMOVAL

CAUTION

Be sure that the blower is adequately supported when sliding it off the mounting rails, especially in the horizontal or counter flow positions, in order to prevent dropping it and injuring yourself or damaging the blower!

To remove the blower from the furnace:

1. Turn “OFF” all utilities upstream from the furnace;

2. Remove the burner access door and blower door;

3. Remove the blower retaining screw (on the blower partition panel);

4. Remove the control box cover and disconnect the thermostat and power wires from the board;

5. Slide the blower on the rails toward the front of the unit;

6. Reverse the above steps to reinstall the blower. Please refer to the wiring diagrams, Figures 11, 12 and 13 in this manual, or the diagram located on the inside of the blower door to properly rewire the unit.

3.3 BLOCKED VENT SHUT OFF (BVSO)

CLEANING

CAUTION

Do not dent or scratch the surface of the thermal switch. If the thermal switch is damaged it MUST be replaced.

For continuous safe operation, the Blocked Vent Shut-off Device (BVSO) must be inspected and maintained annually by a qualified service technician.

1. Disconnect power to the appliance;

2. Remove the two screws holding on the BVSO assembly cover;

3. Remove the cover;

4. Remove the two screws holding the control box to the heat transfer tube assembly. Sliding the control box in the appropriate direction will unlock it from the heat transfer tube assembly;

5. Carefully remove any build-up from the thermal switch

surface;

6. Clean and remove any build-up or obstruction inside the heat transfer tube;

7. Re-mount, lock and fasten the control box with the 2 screws removed in step 4;

PART 4 - FURNACE INFORMATION

Model:

Furnace installation date:

Service telephone – Day:

Dealer name and address:

START-UP TEST RESULTS

Nozzle:

Burner adjustments:

Gross stack temperature:

Ambient temperature:

Chimney draft:

Overfire draft:

Tests performed by:

Primary air

Fine air

Drawer Assembly

% Smoke scale:

8. Re-attach the assembly cover with the screws removed in step 2;

9. Re-establish power to the unit.

Serial number:

Night:

Pressure:

(Bacharach)

°F

"W.C.

lb/psi

Table 5: Technical Specifications

RAT ING AND PERFORM ANCE

Firing rate (USGPH)* 0.5 0.65 0.75 0.85 1.00 1.10 Input (BTU/h)* 70 000 91 000 105 000 119 000 140 000 154 000 Heating capacity (BTU/h)* 56 000 73 000 84 000 98 000 114 000 126 000 Heating temperature rise* Flue draft w ith chimney (inch of w .c.) Overf ire pres sure w ith chimney (inch of w .c.) Flue pressure w ith direct v ent (inch of w .c.) Overf ire pres sure w ith direct vent (inch of w .c.)

BECKETT BURNER; MODEL AFG (3450 rpm) AFG53, F6 head

Burner tube insertion length 2 7/8 '' Low firing rate baf fle YES Static disc, model 2 3/4" # 3383 Nozzle (Delavan) 0.50 - 70W 0.55 - 70B 0.65 - 70B 0.75 - 70B 0.85 - 70B 0.85 - 70B Pump pressure (PSIG)* 100 140 130 130 140 170 Combustion air adjustment (band/shutter) 0 / 5 0 / 7 0 / 8 1 / 8 4 / 4 2 / 8 AFUE % (From CSA B212 standard and Canadian regulation) 80.7 80.4 80.8 82.3 81.0 81.7 AFUE % max. (From ASHRAE 103 stadard and US regulation) 80.6 80,4 80,8 82,4 81,3 81.5

RIELLO BURNER; 40-F (ch im ney ve nt)

Burner tube insertion length Nozzle (Delavan) 0.40 - 70A 0.50 - 70W 0.65 - 70W 0.75 - 70B 0.85 - 70W 1.00 - 70W Pump pressure (PSIG)* 155 170 135 130 140 125 Combustion air adjustment (turbulator/damper) 0 / 3 0 / 3.5 0 / 4 0 / 3 0 / 3.5 0 / 4 AFUE % (From CSA B212 standard and Canadian regulation) 82.9 82.4 81.8 ▲85.1 83.8 83.0 AFUE % max. (From ASHRAE 103 stadard and US regulation) 82.5 82.0 82.0 83.0 82.5 82.5

RIELLO BURNER; 40-BF (dir ect ve nt)

Burner tube insertion length Nozzle (Delavan) 0.75 - 70B 0.85 - 70W 1.00 - 70W Pump pressure (PSIG)* 130 140 120 Combustion air adjustment (turbulator/damper) 0 / 3.75 1/4 1.5/5 AFUE % (From CSA B212 standard and Canadian regulation) ▲85.1 83.8 83.0 AFUE % max. (From ASHRAE 103 stadard and US regulation) 83.0 82.5 82.5

ELECTRICAL SYSTEM

Volts - Hertz - Phase Rated current (Amps) Min imu m ampac it y for w ir e s izin g Max. w ire lenght (f t.) Max. fuse size (Amps) Control transf ormer External control pow er available Heating Cooling

BLOWER DATA

Blow er speed at 0.50" W.C. static pressure MED-LOW MED-HIGH HIGH MED-LOW MED-HIGH HIGH Motor (HP) / number of speeds 3/4 HP / 4 s peeds Blow er w heel size (in.)

GENERAL INFORM ATION

Overall dimensions (w idth x depth x height) Supply air opening (w idth x depth) Return air opening (depth x height, w ith factory f ilter rack) Filter size Shipping weight Air c onditioning, maximum output (tons) at 0.5 SP

Model: AMP & NOMF

* INPUT & OUTPUT ADJUSTMENT (see information below) ▲ = Pump pressure can be increased up to 180 PSIG (200 PSIG with Beckett burner at 1.10 USGPH) Adjust flue gas temperature between 400°F and 575°F. Adjust fan speed for air temperature rise of 55°F to 85°F.

105 / 106 120 / 155 / 156

13 - 29°C (55 - 85°F) 13 - 29°C (55 - 85°F)

-0.06" to -0.025" -0.06" to -0.025" max +0.025" max +0.025"

AFG53, F3 head

2 7/8 '' 2 7/8 ''

YES YES

3 3/8" # 31646 2 3/4" # 3383

F3 head with VSBT F5 head with VSBT

3 9/16 ''

115 - 60 - 1 115 - 60 - 1

12.2 15.7

13.7 18.1 26 26 15 20

40 VA 40 VA 40 VA 40 VA 30 VA 30 VA

1/3 HP / 4 speeds

10" x 10" 12" x 10"

20" x 35" x 48¾" 20" x 39½ " x 53"

18.750" x 19,875" 18,750" x 23,875" 15" x 23" 17" x 29" 16" x 24" 20" x 30"

100 kg / 221 lbs 122 kg / 270 lbs

3 tons 5 tons

AFG53, F3 head

+0.10" to +0.25" +0.12" to +0.27"

3 9/16 ''

F5 head w ith VSBT

3 9/16 ''

Table 6: Air delivery in CFM with air filter

SPEED

HIGH 1 425 1 350 1 305 1 250 MED-HIGH 1 130 1 045 1 000 950 MED-LOW 840 810 770 740

SPEED 0.2" (W.C.) 0.3" (W.C.) 0.4" (W.C.) 0.5" (W.C.)

HIGH 2 080 2 041 1 965 1 864 MED-HIGH 1 892 1 859 1 770 1 675

MED-LOW 1 556 1 475 1 394 1 318

0.2" (W.C.) 0.3" (W.C.) 0.4" (W.C.) 0.5" (W.C.)

AMP, LBM & NOMF (075, 090 and 105) - EXTERNAL STATIC PRESSURE WITH AIR FILTER

AMP, LBM & NOMF (120, 140 et 155) - EXTERNAL STATIC PRESSURE WITH AIR FILTER

Figure 9: Models AMP & NOMF 105 / 106

Table 7: Minimum clearances to combustible materials

LOCATION APPLICATION UPFLOW DOWNFLOW HORIZONTAL

SIDES

BA CK FURNA CE Ø 2.54 cm (1" ) Ø

TOP

BOTTOM FURNACE (COMBUSTIBLE FLOOR WITH SUB-BASE † ) Ø * Ø ** Ø

FL UE PIPE

FRONT FURNA CE 20.32 cm (8") 20.32 cm (8") 60.96 cm (24")

FURNA CE Ø 5.08 cm (2") 5.08 cm (2") SUPPLY PLENUM WITHIN 6 ft. OF FURNACE 2.54 cm (1") 5.08 cm (2") 2.54 cm (1")

FURNA CE OR PLENUM 5.08 cm (2") 5.08 cm (2") 5.08 cm (2") HORIZONTA L WA RM A IR DUCT WITHIN 6 f t. OF FURNA CE 5.08 c m (2") 5.08 c m ( 2") 7.62 c m (3")

HORIZONTALLY OR BELOW FLUE PIPE 10.16 cm (4") 10.16 cm (4") 10.16 cm (4") VERTICALLY ABOVE FLUE PIPE 22.86 cm (9") 22.86 cm (9") 22.86 cm (9")

† When used with floor base model: *DFB-101 or **HFB-101

Figure 10: Models AMP & NOMF 120/155/156

Table 8: Minimum clearances to combustible materials

LOCATION APPLICATION UPFLOW DOWNFLOW HORI ZONTAL

SIDES

BA CK FURNA CE Ø 2 . 54 c m ( 1" ) Ø

TOP

BOTTOM FURNACE (COMBUSTIBLE FLOOR WITH THE SUB-BASE †) Ø * Ø ** Ø

FLUE PIPE

FRONT FURNACE 20.32 cm (8") 20.32 cm (8") 60.96 cm (24")

FURNACE Ø 5.08 cm (2") 5.08 cm (2") SUPPLY PLENUM WITHIN 6 ft. OF FURNACE 2.54 cm (1") 5.08 cm (2") 2.54 cm (1")

FURNACE OR PLENUM 5.08 cm (2") 5.08 cm (2") 5.08 cm (2") HORIZ ONTA L WA RM AIR DUCT WITHIN 6 f t. OF FURNA CE 5. 0 8 c m ( 2" ) 5.08 c m (2") 7. 6 2 c m (3 " )

HORIZONTALLY OR BELOW FLUE PIPE 10.16 cm (4") 10.16 cm (4") 10.16 cm (4") VERTICALLY ABOVE FLUE PIPE 22.86 cm (9") 22.86 cm (9") 22.86 cm (9")

† When used with floor base model: *DFB-101 or **HFB-101

Figure 11: Wiring diagram, Beckett burner

Figure 12: Wiring diagram, Riello 40-F or BFR burner (without 24 VAC control)

Figure 13: Wiring diagram, Riello 40-F or BF burner (with 24 VAC control)

COMPONENTS

AND

REPLACEMENTS PARTS

Figure 14: Parts list AMP & NOMF 105/106, Beckett AFG and 40-F Riello burner

(without 24 VAC control)

B50058B

Table 9: Parts list AMP & NOMF 105/106, Beckett AFG and 40-F Riello burner (without 24 VAC control)

IT EM DESCRIP T ION PART # COMM ENT S

1 HEAT EXCHANGER B01667 2 REAR PANEL ASSEMBLY B01728 INCLUDES PANEL. INSULATION AND BAFFLE 3 INSULATION, REAR PANEL B01986 4 REAR BAFFLE B01898 5 PANEL ASSEMBLY, RIGHT SIDE B01885-01 INCLUDES PANEL. INSULATION AND BAFFLE 6 INSULATION, SIDE PANEL B01645-01 7 RIGHT LATERAL BAFFLE B01679-01 8 FRONT TOP PANEL ASSEMBLY B01861 INCLUDES PANEL AND LATCH 9 FRONT DIVIDER PANEL ASSEMBLY B01727 INCLUDES PANEL, INSULATION AND LABEL 10 INSULATION, FRONT PANEL B01646 11A SMOKE BOX B01697 11B SMOKE BOX COVER ASSEMBLY B02200 12 FRONT DOOR ASSEMBLY B01882-08 INCLUDES PANEL, LABEL, LATCH AND HANDLE 13 RECESSED HANDLE, BLACK Z99F050 14 BAFFLE ASSEMBLY B01676 INLUDES BAFFLE AND INSULATION 15 BLOWER DOOR B01883-05 INCLUDES DOOR AND LABEL 16 ELECTRICAL BOX COVER B01684 17 ELECTRICAL BOX B01683 18 ELECTRICAL BOX SUPPORT B01682 19 BLOWER RAIL B01681 2 REQUIRED 20 FLOOR B01687 21 BLOWER RAIL B01680 22 BLOWER DIVIDER B01846 PANEL ONLY 23 LEFT LATERAL BAFFLE B01679-02 24 LEFT SIDE PANEL ASSEMBLY B01885-02 INCLUDES PANEL. INSULATION AND BAFFLE 25 INSULATION, LEFT SIDE PANEL B01645-02 26 HIGH LIMIT 195-30F R02R003 27 GASKET, SMOKE BOX COVER B01214 28 GASKET, FIXED BREECH, BECKETT N04Z026 29A BURNER ASSEMBLY B03091-01 29B BURNER, RIELLO 40 F3 N01F011 30 HEXAGONAL NUT, 3/8-16NC ZINC F07F011 31 CAPACITOR HOLDER B01024 32 CAPACITOR 5 MF L01I001 33 MOTOR SUPPORT ASSEMBLY, 1/3 HP B01890-01 INCLUDES MOTOR AND LEGS 34 REPLACEMENT BLOWER ASSEMBLY B01405-01 INCLUDES BLOWER, MOTOR AND CAPACITOR 35 BLOWER, 100-10T B03720-04 INCLUDES WHEEL AND HOUSING 36 MOTOR SUPPORT, TRIANGLE BAND Z01F012 37 MOTOR SUPPORT, TRIANGLE LEG Z01F013 38 SCREW, #F HEX WASHER, 1/4-20 x 1 1/4 F03F023 39 W ASHER, 1/4" BOLT ZINC BB F06F010 40 HEX LOCKNUT "K-LOCK" 1/4-20NC F07J001 41 HEX BOLT 1/4-20 x 1 1/2 ZINC FULL THREAD F05F015 42 BELLY BAND ASSEMBLY B01888 BAND, LEGS, NUT & BOLTS INCLUDED 43 ELECTRICAL WIRE HARNESS (BLOWER) B00202 44 HIGH LIMIT 140F, 7" STEM R02R002 45 OBSERVATION DOOR B02111 46 ELECTRICAL INSULATING BARRIER A00284 47 ROCKER SWITCH, SPST L07F003 48 ELECTRONIC BOARD R99G004 49 TRANSFORMER 120V-24Volts, 40VA L01F009 50 LATCH ASSEMBLY, FEMALE Z99F003 51 LATCH ASSEMBLY, MALE Z99F038 52 FILTER RACK FRAME B01695 53 FILTER RACK ACCESS B01696 54 RELAY, SPDT 24 VAC L01H009 55 ELECTRICAL KIT B00203 56 BLOCKED VENT SHUT-OFF BVSO-225 Z06G001 57 BVSO ELECTRICAL KIT B03341-01 58 PAPER FILTER 16" x 24" x 1" Z04F007

B50058C

Figure 15: Parts list, AMP & NOMF 120/155/156, Beckett AFG and Riello 40-F burner

(without 24 VAC control)

B50062C

Table 10: Parts list AMP & NOMF 120/155/156, Beckett AFG and Riello 40-F burner (without 24-VAC control):

ITEM DESCRIPTION PART # COMMENTS

1 HEAT EXCHANGER B01787 2 REAR PANEL ASSEMBLY B01877 INCLUDES PANEL. INSULATION AND BAFFLE 3 INSULATION B01526-25 4 REAR BAFFLE B01988 5 PANEL ASSEMBLY, RIGHT SIDE B01875-01 INCLUDES PANEL. INSULATION AND BAFFLE 6 INSULATION, SIDE PANEL B01800-01 7 TOP LATERAL BAFLLE B01805-01 8 FRONT TOP PANEL ASSEMBLY B01874 INCLUDES PANEL AND LATCH 9 FRONT DIVIDER PANEL ASSMEBLY B01878 INCLUDES PANEL, INSULATION AND LABEL 10 INSULATION, FRONT DIVIDER B01853 11A SMOKE BOX B01747 11B SMOKE BOX COVER ASSEMBLY B02225 12 FRONT DOOR B01852 INCLUDES PANEL, LABEL, LATCH AND HANDL 13 RECESSED HANDLE, BLACK Z99F050 14 BAFFLE ASSEMBLY B01751 INCLUDES BAFFLE AND INSULATION 15 BLOWER DOOR ASSEMBLY B01873-05 INCLUDES DOOR AND LABEL 16 ELECTRICAL BOX COVER B01684 17 ELECTRICAL BOX B01683 18 ELECTRICAL BOX SUPPORT B01682 19 BLOWER RAIL B01681 2 REQUIRED 20 FLOOR B01804 21 BLOWER RAIL B01794 2 REQUIRED 22 BLOWER DIVIDER B01795 PANEL ONLY 23 BOTTOM LATERAL DEFLECTOR B01805-02 24 LEFT SIDE PANEL ASSEMBLY B01875-02 INCLUDES PANEL. INSULATION AND BAFFLE 25 INSULATION, LEFT SIDE PANEL B01800-02 26 HIGH LIMIT 175-20F R02R005 27 GASKET, SMOKE BOX COVER B00205 28 GASKET, FIXED BREECH, BECKETT N04Z026 29A BURNER ASSEMBLY B03092-01 29B BURNER, RIELLO 40 F5 N01F012 30 HEXAGONAL NUT, 3/8-16NC ZINC F07F011 31 CAPACITOR HOLDER B01024 32 CAPACITOR 15 MF L01I005 33 MOTOR 3/4 DD 4V L06I004 34 REPLACEMENT BLOWER ASSEMBLY B01406-01 INCLUDES BLOWER, MOTOR AND CAPACITOR 35 BLOWER 120-10T B03720-05 36 MOTOR SUPPORT, TRIANGLE BAND Z01F012 37 MOTOR SUPPORT, TRIANGLE LEG Z01I009 38 SCREW, #F HEX WASHER, 1/4-20 x 1 1/4 F03F023 39 WASHER, 1/4" BOLT ZINC BB F06F010 40 HEX LOCKNUT "K-LOCK" 1/4-20NC F07J001 41 HEX BOLT 1/4-20 x 1 1/2 ZINC FULL THREAD F05F015 42 BELLY BAND ASSEMBLY B01889 BAND, LEGS, NUT & BOLTS INCLUDED 43 ELECTRICAL WIRE HARNESS (BLOWER) B00202 44 HIGH LIMIT 140F, 7" STEM R02R004 45 OBSERVATION DOOR B02111 46 ELECTRICAL INSULATING BARRIER A00284 47 ROCKER SWITCH, SPST L07F003 48 ELECTRONIC BOARD R99G004 49 TRANSFORMER 120V-24Volts, 40VA L01F009 50 LATCH ASSEMBLY, FEMALE Z99F003 51 LATCH ASSEMBLY, MALE Z99F038 52 FILTER RACK FRAME B01809 53 FILTER RACK ACCESS B01808 54 PAPER FILTER 20" x 30" x 1" Z04F013 55 RELAY, SPDT 24 VAC L01H009 56A ELECTRICAL KIT B00203 56B ELECTRICAL KIT, RIELLO B02329 57 BVSO ELECTRICAL KIT B03341-01 58 BLOCKED VENT SHUT-OFF BVSO-225 Z06G001

B50062C

Figure 16: Parts List AmP & NOMF 120/156, Riello 40-F burner

(with 24 VAC control)

B50085B

Table 11: Parts list AMP & NOMF 120/156, Riello 40-F burner (with 24 VAC control

Item Part Description Comments

1 B01787 HEAT EXCHANGER ASSEMBLY BAFFLE AND GASKETS NOT INCLUDED 2 B01988 REAR BAFFLE 3 B01877 REAR PANEL ASSEMBLY INCLUDES PANEL, INSULATION ANS BAFFLE 4 B01987 REAR PANEL INSULATION 5 B01874 FRONT TOP PANEL ASSEMBLY INCLUDES PANEL AND LATCH 6 B01800-01 SIDE PANEL INSULATION 7 B01875-01 RIGHT SIDE PANEL ASSEMBLY INCLUDES PANEL, INSULATION ANS BAFFLE 8 B01805-01 RIGHT SIDE BAFFLER

9 Z99F003 LATCHE ASSEMBLY, FEMALE 10 B01878 FRONT DIVIDER PANEL ASSEMBLY INCLUDES PANEL, INSULATION AND BABELS 11 B01853 FRONT SEPARATOR INSULATION 12 R02R005 HIGH LIMIT 175-20F 1 3/4" 13 B03598 SOUND TRAP ASSEMBLY INCLUDES BAFFLE AND INSULATION 14 B00205 GASKET, FLUE OUTLET FLANGE 15 B01747 FLUE OUTLET FLANGE 6" DIA. 16 F07O001 HEX FLANGE NUT 3/8-16NC LAITON 17 F07F011 HEX NUT 3/8-16NC ZINC 18 N04Z064 GASKET BURNER FLANGE 19 N01F045 BURNER RIELLO 40-F5 20 Z99F038 LATCHE, MALE 21 B01852 FRONT DOOR DOOR ONLY 22 Z99F050 RECESSED HANDLE, BLACK 23 B03341-01 BVSO ELECTRICAL KIT 24 Z06G001 BLOCKED VENT SHUT-OFF BVSO-225 25 B01873-05 BLOWER DOOR ASSEMBLY INCLUDES DOOR AND LABEL 26 B01684 ELECTRICAL BOX COVER 27 B03720-05 BLOWER 120-10T DD INCLUDES WHEEL AND HOUSING 28 B01891-04 MOTOR 3/4 DD 4S 29 B01889 MOTOR SUPPORT ASSEMBLY INCLUDES LEGS, BAND AND FASTENERS 30 B00202 ELECTRICAL WIRE HARNESS (BLOWER) 31 B01024 CAPACITOR HOLDER 32 L01I005 CAPACITOR 15 MF 33 B03319 ELECTRICAL KIT, RIELLO 34 L07F003 ROCKER SWITCH SPST 35 R99G004 ELECTRONIC BOARD 1158-110 36 B01683 ELECTRICAL BOX 37 L01F009 TRANSFORMER 120-24Volts, 40VA 38 B01682 ELECTRICAL BOX BRAQUET 39 B01681 BLOWER SLIDE RAIL 2 REQUIRED 40 B01291-01 SEAL STRIP 1 1/2" X 13 1/8" 41 B01406-01 REPLACEMENT BLOWER ASSEMBLY INCLUDES BLOWER, MOTOR AND CAPACITOR 42 B01804 FLOOR 43 A00284 HIGH LIMIT PROTECTIVE SHIELD 44 R02R002 LIMIT CONTROL 140F, 7" 45 B02111 OBSERVATION DOOR ASSEMBLY 46 B01794 BLOWER SLIDE SUPPORT 2 REQUIRED 47 B01795 BLOWER DIVIDER PANEL ONLY 48 B01805-02 LEFT SIDE BAFFLE 49 B01875-02 LEFT SIDE PANEL ASSEMBLY INCLUDES PANEL, INSULATION AND BAFFLE 50 B01800-02 SIDE PANEL INSULATION 51 B01809 FILTER RACK FRAME 52 B01808 FILTER RACK ACCESS 53 Z04F013 PAPER FILTER 20 X 30 X 1

B50085D

Figure 17: Parts list AMP120, Riello 40-BF burner

B50078B

Table 12: Parts list AMP120, Riello 40-BF burner

ITEM DESCRIPTION PART # COMMENTS

1 HEAT EXCHANGER B01787 2 REAR PANEL ASSEMBLY B01877 Includes panel, insulation and baffle 3 INSULATION B01526-25 4 REAR BAFFLE B01988 5 PANEL ASSEMBLY, RIGHT SIDE B01875-01 Includes panel, insulation and baffle 6 INSULATION, SIDE PANEL B01800-01 7 RIGHT LATERAL BAFFLE B01805-01 8 FRONT TOP PANEL ASSEMBLY B01874 Includes panel and latch 9 FRONT DIVIDER PANEL ASSEMBLY B01878 Includes panel, insulation and label 10 INSULATION, FRONT DIVIDER B01853 11 SMOKE OUTLET ASSEMBLY B03509 12 FRONT DOOR B01852 Includes panel, label, latch and handle 13 RECESSED HANDLE, BLACK Z99F050 14 BAFFLE ASSEMBLY B01751 Includes baffle and insulation 15 BLOWER DOOR ASSEMBLY B01873-05 Includes door and label 16 ELECTRICAL BOX COVER B01684 17 ELECTRICAL BOX B01683 18 ELECTRICAL BOX SUPPORT B01682 19 BLOWER RAIL B01681 2 required 20 FLOOR B01804 21 BLOWER RAIL B01794 2 required 22 BLOWER DIVIDER B01795 Panel only 23 LEFT LATERAL DEFLECTOR B01805-02 24 LEFT SIDE PANEL ASSEMBLY B01875-02 Includes panel, insulation and baffle 25 INSULATION, LEFT SIDE PANEL B01800-02 26 HIGH LIMIT 175-20F R02R005 27 GASKET, SMOKE BOX COVER B00205 28 BURNER RIELLO 40-BF5 N01F010 29 HEXAGONAL NUT 3/8-16NC ZINC F07F011 30 CAPACITOR HOLDER B01024 31 CAPACITOR 15 MF L01I005 32 MOTOR 3/4 DD 4V L06I004 33 REPLACEMENT BLOWER ASSEMBLY B01406-01 Includes blower, motor and capacitor 34 BLOWER 120-10T B03720-05 35 MOTOR SUPPORT, TRIANGLE BAND Z01F012 36 MOTOR SUPPORT, TRIANGLE LEG Z01I009 37 SCREW, #F HEX WASHER 1/4-20X1 1/4 F03F023 38 WASHER, 1/4" BOLT ZINC BB F06F010 39 HEX LOCKNUT "K-LOCK" 1/4-20NC F07J001 40 HEX BOLT 1/4-20 X 1 1/2 ZINC FULL THREAD F05F015 41 BELLY BAND ASSEMBLY B01889 Band, legs, nut & bolts included 42 ELECTRICAL WIRE HARNESS (BLOWER) B00202 43 HIGH LIMIT 140F, 7" STEM R02R002 44 OBSERVATION DOOR ASSEMBLY B02111 45 ELECTRICAL INSULATING BARRIER A00284 46 ROCKER SWITCH, SPST L07F003 47 ELECTRONIC BOARD R99G002 48 TRANSFORMER 120-24Volts, 40VA L01F009 49 LATCH ASSEMBLY, FEMALE Z99F003 50 LATCH ASSEMBLY, MALE Z99F038 51 FILTER RACK FRAME B01809 52 FILTER RACK ACCESS B01808 53 PAPER FILTER 20" x 30" x 1" Z04F013 54 RELAY, SPDT 24 VAC L01H009 55 ELECTRICAL KIT, RIELLO B02329 56 REDUCER PIPE 7@6 GALV 28 G

Z07F011

B50078C

Dettson AMP105-IE2, NOMF155E19C, NOMF106D12B, NOMF156E19C, AMP120-IE2 Installation Instructions And Homeowner's Manual

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