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IB Series
Model IB800
Assembly Instructions
Technical Support: Ph: 866-254-8261 • techsupport@cardet.com Technical Support: Ph: 866-254-8261 • techsupport@cardet.com
0046-M563-O1 Rev A • IB800 ASSEMBLY INSTRUCTIONS 1
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0046-M563-O1 Rev A • IB800 ASSEMBLY INSTRUCTIONS 2
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INTRODUCTION
Thank you for purchasing our DETECTO™ IB Series Model IB800 in-bed scale. It has been
manufactured with quality and reliability at our factory in Webb City, MO USA. This scale has
been assembled and tested before leaving our factory to insure accuracy and dependability for
years to come.
This manual is provided to guide you through the assembly of your scale. Please read it
thoroughly before attempting to assemble your scale and keep it handy for future reference.
COPYRIGHT
All rights reserved. Reproduction or use, without expressed written permission, of editorial or
pictorial content, in any manner, is prohibited. No patent liability is assumed with respect to
the use of the information contained herein.
DISCLAIMER
While every precaution has been taken in the preparation of this manual, the Seller assumes
no responsibility for errors or omissions. Neither is any liability assumed for damages resulting
from use of the information contained herein. All instructions and diagrams have been
checked for accuracy and ease of application; however, success and safety in working with
tools depend to a great extent upon the individual accuracy, skill and caution. For this reason
the Seller is not able to guarantee the result of any procedure contained herein. Nor can they
assume responsibility for any damage to property or injury to persons occasioned from the
procedures. Persons engaging the procedures do so entirely at their own risk.
DANGER! NOT A PATIENT TRANSPORT DEVICE!
This scale is NOT intended for use in transporting patients! It is to be
used ONLY for weighing a patient. Failure to observe this warning may
result in serious injury to the patient and/or the scale operator.
PRECAUTIONS
Before beginning assembly of this scale, read this manual and
pay special attention to all "NOTIFICATION" symbols:
IMPORTANT:
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ASSEMBLY INSTRUCTIONS
The IB Series Model IB800 in-bed scale is shipped disassembled in three (3) separate cartons.
Carefully inspect all cartons for damage that may have taken place during shipment. It is the
responsibility of the purchaser to file all claims with the shipping company for damages or loss
incurred during transit.
Packing Checklist
NOTE: All nuts, bolts or screws are already in position on the scale and “finger tight”. No
hardware is package separately. Contents of cartons should include:
Item Description Part Number Qty
9
Carton 1
Base Assembly 0046-D217-0A 1
Column Weldment 0046-D277-0A 1
Carton 2
Boom Assembly 0046-C279-0A 1
Hydraulic Cylinder 6540-1119 1
Handle Extension 0046-B242-08 1
Indicator / Handle Assembly 0046-B549-1A 1
Stretcher Hoop 0046-D261-08 2
Stretcher Cup 0046-B005-08 1
Anti-Swing Bar 0046-B518-08 2
¾
¾
The capsule of Loctite® is in a plastic bag taped to the Boom Assembly.
0.5 ml Capsule, Loctite® 6560-1046 1
Indicator Model 750 1
Carton 3
Stretcher Support Bars 0046-C248-08 2
Stretcher 0046-C247-08 1
Tools Required
The following tools are required to assemble the IB Series Model IB800 in-bed scale:
1/2" drive ratchet wrench
1/2” drive 15/16” and 3/4” standard socket
15/16”, 1/2" and 7/16" wrench (open end, box end, or combination)
5/16” and 3/16” Allen wrench
Small Flat Blade Screwdriver
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Unpacking
IMPORTANT:
TWO PEOPLE. PLEASE READ THROUGH THE INSTRUCTIONS CAREFULLY
BEFORE STARTING TO ASSEMBLE THE SCALE.
Remove the shipping straps and packing material to unpack the IB Series Model IB800 in-bed
scale. Check the parts against the PACKING CHECKLIST. If any are damaged or missing,
please contact our Parts Department at 1-800-641-2045 or by email at parts@cardet.com.
NOTE: Leave the shipping straps and packing material on the Boom Assembly
until instructed to remove it in Step 7.
UNPACKING AND ASSEMBLY OF THIS PRODUCT REQUIRES
Carton 1
Carton 2
Upper Section
Carton 2
Lower Section
Carton 3
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Push Down
Install
Handle Extension
Step 1 – Prepare the Base Assembly
1. With the help of an assistant, remove the Base Assembly from Carton 1.
2. Next, remove the Column Assembly from Carton 1.
Remove Base Assembly Remove Column Assembly
3. Set the brakes on the rear wheels.
4. Install the Handle Extension with Grip on the base assembly. Hand-tighten only.
Brake
Set Brakes on Rear Wheels
5. Widen the stance of the Base Assembly by pushing the Handle down to the right to
release the locking pin and then rotate it in a clockwise direction.
6. Continue to rotate the handle clockwise until the stance widens completely.
7. Return the handle to a vertical position to engage the locking pin.
Releasing the Locking Pin
Base at full wide stance
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Step 2 – Install Column Assembly
1. Remove the (2) 5/8-11 elastic stop nuts and 5/8” flat washers from the (2) 5/8-11 x 3 1/2”
hex head bolts in the base assembly, then slide the (2) bolts with washers out of the base
assembly. Use the 1/2” drive ratchet with the 15/16 socket and 15/16” wrench if needed.
Remove Bolts from Base
Location of Plastic Shim(s)
2. Place the Column Assembly into the rectangular opening of the base assembly until it
stops. NOTE: The opening in the base assembly is angled back away from the leg
assemblies of the base. The column assembly must be inserted at an angle and then
slid into the opening. Take care not to strike the plastic shim(s), (one or two may be
installed on each side of the column) against the edge of the hole in the base assembly.
Rectangular opening in Base
Insert Column at an angle
Install Bolts, Washers & Nuts
3. Insert the (2) 5/8-11 x 3 1/2” hex head bolts (with 5/8” flat washers) removed in step 1
through the holes in the base assembly. Next, install the 5/8” flat washers and 5/8-11
elastic stop nuts removed in step 1 on each bolt and tighten. Use the 1/2” drive ratchet
with the 15/16 socket and 15/16” wrench to tighten.
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Assembly while inserting the bolt
Step 3 – Install Stretcher Cup
1. Remove the 1/4-20 x 1/2” hex head bolt from the Stretcher Cup mounting bracket. Use
the 7/16 wrench if needed.
2. Place the Stretcher Cup on the mounting bracket, align the center hole in the cup with
the hole in the mounting bracket and secure with the 1/4-20 x 1/2” hex head bolt. Use
the 7/16 wrench to tighten.
Use center mounting hole
Stretcher Cup Installed
Step 4 – Install Boom Assembly
1. Remove the 1/2-13 elastic stop nut and 5/8” split lock washer from the 5/8 x 2 1/2”
shoulder bolt in the column assembly and then slide the bolt out of the column assembly.
Use the 1/2” drive ratchet with the 3/4” socket and 5/16” Allen wrench if needed.
2. With the help of an assistant, place the Boom Assembly between the mounting plates of
the column assembly and align the hole in the boom assembly with the holes in the
column assembly mounting plates.
3. Insert the 5/8 x 2 1/2” shoulder bolt removed in step 1 through the hole in the mounting
plate of the column assembly. Next, install the 5/8” split lock washer and 1/2-13
elastic stop nuts removed in step 1 and tighten. Use the 1/2” drive ratchet with the
3/4” socket and 5/16” Allen wrench to tighten.
Remove Bolt from Column
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Have an assistant hold the Boom
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Note
original
location of Bolt
Remove Bolt, Washer & Nut
correct location
H
and
-
tighten
only
!
Step 5 – Install Hydraulic Cylinder
1. Lower the boom assembly and remove the 5/16-18 elastic stop nut and 3/8” split lock
washer from the 5/16-18 x 1/2” socket head shoulder bolt in the boom assembly, then
slide the bolt out of the boom assembly. IMPORTANT: Note the location of the bolt in
the cylinder mounting plate; it must
wrench and 3/16” Allen wrench if needed.
2. While the assistant is holding the boom assembly up, place the shaft end of the hydraulic
cylinder (end with the hole) between the cylinder mounting plates in the boom assembly
and then align the hole in the shaft with the holes in the mounting plates.
be re-installed in the same location. Use the 1/2”
3. Insert the 5/16-18 x 1/2” socket head shoulder bolt into the hole (where it was removed
in step 1) in the mounting plate, through the cylinder shaft and out the mounting plate.
Next, install the 3/8” split lock washer and 5/16-18 elastic stop nut removed in step 1
and tighten. Use the 1/2” wrench and 3/16” Allen wrench to tighten.
Bolt installed in
Align ball end with ball socket
4. Next, align the ball end of the hydraulic cylinder with the ball socket on the column
assembly and insert the ball into the socket. Tighten the cylinder nut to hold in place.
Hand-tighten only.
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Step 6 – Install Push Handle
1. Remove the (4) 1/4-20 x 1/2” hex head bolts (two on
each side) from the column assembly. Use the
7/16” wrench if needed.
Remove Push Handle Bolts
2. Place the Push Handle on the column assembly (the
opposite direction of the legs) and align the bottom
hole in the handle mounting bracket with the bottom
hole in the column assembly. Insert a 1/4-20 x 1/2”
hex head bolt through the hole and finger tighten.
Install bottom Bolt and finger tighten
3. Align the top hole in the handle bracket with the top
hole in the column assembly and insert a 1/4-20 x
1/2” hex head bolt through the hole and finger
tighten.
Install top Bolt and then tighten both Bolts
4. Repeat steps 2 and 3 for the push handle bolts on
the other side of the column assembly.
5. Completely tighten all bolts to secure the push
handle to the column assembly. Use the 7/16”
wrench to tighten.
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Remove Packing & Straps
Packing & St
raps Removed
Loosen
i
nner Screw
Rotate Hoop Retainer Plate
with Support
Hoo
k
Stretcher Hoop Installed
Step 7 – Install Stretcher Support Hoops
1. Remove the shipping straps and packing on the boom assembly and load cell tube.
2. Remove the outer (2) 1/4-20 x 1/2” socket head screws on the end of load cell tube.
Next, loosen the single inner 1/4-20 x 1/2” socket head screw enough to rotate the hoop
retainer plate to one side. Use the 3/16”Allen wrench if needed.
Remove outer 2 Screws
3. Align the hole in the stretcher support hoop with the hoop support hook on the load cell
tube and place on the support hook.
Align hole in Stretcher Hoop
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Loctite
®
to screw threads
screw installation
retainer plate screws
Step 7 – Install Stretcher Support Hoops, Cont.
4. Rotate hoop retainer plate until two outer holes align with the holes in the load cell tube.
5. Remove Loctite® from plastic bag and follow instructions on bag to prepare Loctite®.
6. Apply a small amount of Loctite® to the threads of the (2) 1/4-20 x 1/2” socket head
screws removed in step 2.
Apply a small amount of
7. While slightly lifting the hoop, insert the screws through the holes in the hoop retainer
plate and finger tighten.
Lift hoop slightly to ease
8. Completely tighten all three screws to secure the hoop retainer plate to the load cell tube
weldment. Use the 3/16”Allen wrench to securely tighten.
9. Repeat steps 2 through 8 to install the stretcher support hoop on the other end of the
load cell tube.
Completely tighten all three
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Align screw heads with large
holes and pull
Step 8 – Install the Model 750 indicator
1. Remove the indicator from its box and unpack it. Obtain and install six “AA” batteries in
the indicator.
2. Route the coiled load cell cable from the boom assembly around the boom and down
through the indicator mounting bracket between the bracket supports.
Route cable around boom...
and down through bracket
3. Turn the indicator face down (display away from you). Locate the 9-pin load cell
connector on the bottom rear panel of the indicator. Align the long edge of the load cell
cable connector with the long edge of the indicator connector. Place the load cell cable
connector on the indicator connector and secure using the load cell cable retaining
screws. Use the small flat blade screwdriver to securely tighten.
Install load cell cable and
secure with cable
connector retaining screws
end of slotted
down to secure indicator
4. Place the screw heads on the back of the indicator into the large end of the slotted
holes in the bracket. Pull down to secure the indicator. The spring plunger will lock
the indicator to the bracket.
NOTE: For more detailed information on installing the batteries, mounting
the indicator on the scale bracket and connecting the load cell cable, refer
to the 750 Owner’s Manual, 8555-M483-O1.
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aligned with stretcher openings
Attach stretcher to hooked ends
Swing
Step 9 – Install the Stretcher
1. Remove the pre-assembled Stretcher and Support Bars from Carton 3 and then remove
plastic wrapping and unroll stretcher.
Remove Stretcher from box,
then remove plastic wrapping
and unroll stretcher
2. NOTE: The stretcher support bars may have moved in the stretcher during shipment.
Make sure the holes in the stretcher support bars are aligned with the opening in the
stretcher and towards the edge of the stretcher. In addition, check that the Velcro® tabs
on the end of the stretcher are closed to seal the stretcher support bars in.
Insure support bars holes are
3. The stretcher attaches to the stretcher support hoops by inserting the hooked ends
through the four holes in the stretcher support bars.
Anti-
Bars
of support bars
Store stretcher in stretcher
cup when not in use
4. For transport and storage, store the stretcher in the Stretcher Cup at the base of the
scale and secure to the column assembly with the Velcro® straps. Secure the stretcher
support hoops to the column using the Anti-Swing Bars, attaching the rear anti-swing
bar to the cylinder with the Velcro® strap.
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