Desoutter CVI3 Vision, 6159326910 User Manual

User manual
www.desouttertools.com
CVI3 Vision
V 1.7.2.X
Part no 6159930310 Issue no 07 Date 01/2016
Model Part number
CVI3 Vision 6159326910
Table of contents_01/2016 - 3 -
TABLE OF CONTENTS
1 - SAFETY INSTRUCTIONS .....................6
1.1 - General instructions .......................................... 6
1.2 - Personal safety.................................................. 6
1.2.1 - Differential circuit breaker ........................ 6
1.2.2 - Power consumption .................................. 6
1.2.3 - Power supply ............................................ 6
1.3 - Tool use hazards ............................................... 6
1.4 - Tool care and service ........................................ 6
2 - GETTING STARTED .............................. 7
2.1 - Front panel ........................................................ 7
2.2 - LEDs color code ................................................ 7
2.3 - Bottom panel ..................................................... 7
2.4 - On receiving the controller ................................ 8
2.5 - Installation ......................................................... 8
2.6 - Changing the controller language ..................... 8
3 - CONTROLLER ......................................9
3.1 - Using icons and keyboards ............................... 9
3.2 - Display............................................................... 9
3.3 - Date & time...................................................... 10
3.4 - Access manager.............................................. 10
3.5 - Workgroup ........................................................11
3.5.1 - None (stand-alone) .................................11
3.5.2 - Primary controller ....................................11
3.5.3 - Secondary controller ...............................11
3.6 - Serial / USB ......................................................11
3.6.1 - Serial ports ..............................................11
3.6.2 - USB ........................................................ 12
3.7 - Networks ......................................................... 12
3.8 - Fieldbus ........................................................... 12
3.9 - Customized protocol........................................ 12
3.10 - CVINet ........................................................... 13
3.11 - Remote display .............................................. 13
3.11.1 - PC/Windows ......................................... 13
3.11.2 - Apple .................................................... 14
3.11.3 - Android ................................................. 14
4 - TIGHTENING UNIT .............................. 15
4.1 - General............................................................ 15
4.1.1 - Add a name and a comment .................. 15
4.1.2 - Running mode selection ......................... 15
4.1.3 - Pset selection source ............................. 15
4.1.4 - Options ................................................... 15
4.2 - Run reverse parameters.................................. 16
4.3 - Options on «Reject report» ............................. 16
4.4 - Curves distribution........................................... 16
4.5 - Wireless battery tool management .................. 17
4.6 - Wireless battery tool parameters..................... 17
4.6.1 - Feature parameters ................................ 17
4.6.2 - Display parameters ................................ 18
4.6.3 - Network parameters ............................... 18
5 - TOOL ...................................................19
5.1 - Tool 1 ............................................................... 19
5.2 - Tool 51 ............................................................. 19
6 - PSET .................................................... 20
6.1 - How to add a Pset ........................................... 20
6.1.1 - Expert mode ........................................... 20
6.1.2 - Simple mode .......................................... 20
6.2 - General............................................................ 21
6.2.1 - Remove fastener torque limit ................. 21
6.2.2 - Pset start torque ..................................... 21
6.2.3 - Overall angle mode ................................ 21
6.2.4 - Overall time mode .................................. 21
6.3 - General 2......................................................... 22
6.3.1 - External stop abort Pset ......................... 22
6.3.2 - Thread direction ..................................... 22
6.3.3 - Additional sensor .................................... 22
6.3.4 - Pset start/stop ........................................ 23
6.3.5 - Torque transducer offset and span check...23
6.3.6 - Reject on trigger lost .............................. 23
6.3.7 - Jog ......................................................... 23
6.3.8 - Rehit ....................................................... 23
Table of contents_01/2016- 4 -
6.3.9 - Socket release ....................................... 23
6.3.10 - Ergostop ............................................... 24
6.4 - Curves ............................................................. 24
6.5 - Pset coefcients .............................................. 25
6.6 - How to copy / paste / delete a Pset ................. 25
7 - STEP .................................................... 25
7.1 - How to add/organize the steps ........................ 25
7.2 - General............................................................ 26
7.3 - Tightening ........................................................ 27
7.3.1 - Torque control ........................................ 27
7.3.2 - Angle control .......................................... 28
7.3.3 - Torque OR angle control ........................ 28
7.3.4 - Torque AND angle control ...................... 29
7.3.5 - Yield point control ................................... 29
7.3.6 - Seating detection ................................... 29
7.4 - Monitoring & options........................................ 30
7.4.1 - Current monitoring ................................. 30
7.4.2 - Time monitoring ...................................... 30
7.5 - Step options .................................................... 30
7.5.1 - Angle reset ............................................. 30
7.5.2 - Torque reset ........................................... 30
7.5.3 - Offset reset ............................................. 30
7.5.4 - Latch threshold ....................................... 31
7.6 - Motor control ................................................... 31
7.6.1 - 2 speed .................................................. 31
7.6.2 - 3 speed - ergospeed .............................. 31
7.7 - External stop ................................................... 31
7.8 - Result on external stop.................................... 31
7.9 - Loosening ........................................................ 32
7.9.1 - Torque control and angle monitoring ...... 32
7.9.2 - Angle control and torque monitoring ...... 32
7.9.3 - Motor control - loosening ........................ 33
7.10 - Prevailing....................................................... 33
7.10.1 - Forward prevailing ................................ 33
7.10.2 - Motor control - forward prevailing ......... 33
7.10.3 - Prevailing parameters .......................... 34
7.11 - Synchro step .................................................. 35
8 - ASSEMBLY PROCESS .......................35
8.1 - How to create an Assembly Process ............... 35
8.2 - How to view the list of Assembly Processes ... 36
9 - MONITORING ...................................... 37
9.1 - Main screen ..................................................... 37
9.2 - Display change/Tool selection ......................... 37
9.3 - Report OK ....................................................... 37
9.4 - Report NOK ..................................................... 38
9.5 - Monitoring view menu ..................................... 38
9.5.1 - Ellipse view (in Assembly Process running
mode only) ......................................................... 38
9.5.2 - Simple view ............................................ 39
9.5.3 - Simple view - prevailing step .................. 39
9.5.4 - Detailed view .......................................... 39
9.5.5 - Curve view ............................................. 40
9.6 - «All tools» display............................................ 40
9.6.1 - Twin ........................................................ 40
9.6.2 - Multi ........................................................ 40
9.6.3 - Workgroup .............................................. 41
9.7 - Additional transducer....................................... 41
9.7.1 - Consistency mode .................................. 41
9.7.2 - Redundancy mode ................................. 41
9.8 - User information .............................................. 42
10 - RESULTS ........................................... 43
10.1 - Main screen description ................................ 43
10.2 - Detailed view ................................................. 43
10.3 - Filter .............................................................. 44
10.4 - Curve ............................................................. 44
Table of contents_01/2016 - 5 -
11 - MAINTENANCE .................................45
11.1 - Controller ....................................................... 45
11.1.1 - USB key - Firmware upgrade ............... 45
11.1.2 - USB key - Save .................................... 45
11.1.3 - USB key - Advanced diagnostic ........... 45
11.1.4 - CVILOGIX ............................................ 46
11.1.5 - Physical I/O conguration ..................... 46
11.1.6 - Event I/O programming ........................ 47
11.1.7 - Ping ...................................................... 47
11.1.8 - Memory ................................................ 48
11.1.9 - Calibration of the controller screen ....... 48
11.2 - Tool ................................................................ 49
11.2.1 - Tool identication / characteristics ........ 49
11.2.2 - Tool identication .................................. 49
11.2.3 - Tool characteristics (read-only) ............ 49
11.2.4 - Tool conguration (read-only) ............... 49
11.2.5 - Tool monitoring ..................................... 50
11.2.6 - Transducer ........................................... 50
11.2.7 - Temperature ......................................... 50
11.2.8 - Tool counters ........................................ 50
11.2.9 - Maintenance alarms ............................. 50
11.3 - ePOD ............................................................. 51
11.3.1 - Backup/Restore .................................... 51
11.3.2 - Eject ..................................................... 51
11.3.3 - Repair ................................................... 51
11.3.4 - Erase results ........................................ 51
11.4 - User information ............................................ 52
11.5 - Hardware and rmware versions ................... 52
12 - APPENDIX - I/O AND EVENTS ......... 54
12.1 - Logical outputs .............................................. 54
12.2 - Logical inputs ................................................ 59
13 - APPENDIX - USER INFO CODES ....63
14 - APPENDIX - FIELDBUS .................... 69
14.1 - Data mapping types and variables ................ 69
14.2 - Modules detailed description ......................... 76
15 - APPENDIX - CONNECTIONS ........... 81
15.1 - Tool connector ............................................... 81
15.2 - CVI II adaptor ................................................ 81
15.3 - RS232 - SubD 9pt ......................................... 82
15.4 - Digital inputs (0 – 24V) .................................. 82
15.5 - Digital outputs (0 – 24V) ................................ 82
15.6 - Tightening ow chart and timing chart ........... 83
15.7 - Synchronizing single-channel controllers ...... 85
15.8 - Synchronizing TWINCVI3 controllers ............ 85
15.9 - eBUS (for accessories) ................................. 86
15.10 - Workgroup ................................................... 86
16 - APPENDIX - SPARE PARTS - CVI3
VISION ...............................................87
17 - APPENDIX A - CONTROLLER POWER
CONSUMPTION: CURRENT INLET . 88
18 - APPENDIX B - JVL6-32 RESIDUAL
CURRENT CIRCUIT BREAKER .......89
19 - APPENDIX - ePOD ............................ 90
6159930310_07_01/2016- 6 -
Original instructions.
© Copyright 2015, Desoutter HP2 7SJ UK
All rights reserved. Any unauthorized use or copying of the contents or part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings. Use only authorized parts. Any damage or malfunction caused by the use of unauthorised parts is not covered by Warranty or Product Liability.
1 - SAFETY INSTRUCTIONS
1.1 - General instructions
To reduce risk of injury, everyone using, installing, repairing, maintaining, changing accessories on, or working near this tool must read and understand the safety instructions before performing any such task.
Failure to follow all instructions listed below
may result in electric shock, re and / or serious
personal injury.
• Refer to the following booklets:
- General safety instructions, part no. 6159931790
- Quick-start user manual, part no. 6159932290.
SAVE THESE INSTRUCTIONS CAREFULLY.
1.2 - Personal safety
WARNING: This power tool must be earthed.
If the power tool is not earthed, the system will disable the power stage and the tool will not start. The error message "Bad tool ground" will be displayed.
1.2.1 - Differential circuit breaker
The controller has a residual current circuit breaker with
over-current protection tted with a differential circuit-breaker
for user protection. Any insulation defect in the cable or in the tool is detected by this device.
The circuit breaker protects from a leakage current exceeding
30 mA in 50 μs by automatic power cutoff. The device
protects the operator from any electric shock and protects, the controller from the deterioration. To make sure that the detection of leakage current is functioning properly, the device must be tested monthly by pushing the yellow pushbutton.
It also has a fuse function. It protects the system from any short-circuit by automatic power cutoff.
• Refer to Appendix B - JVL6-32.
The circuit breaker must be switched on to restart the controller.
1.2.2 - Power consumption
The decision to install an external differential circuit-breaker depends on the type of internal electric network in the customer’s plant.
This device detects any insulation defect between one of the phases of the network and the earth, immediately stops the tool by automatic power cutoff and protects the operator from any electric shock.
Should circuit-breakers be installed at line head, we recommend that you select equipment with the following specications:
- Single-phased 240V 16A - curve D
- Single-phased 110V 32A - curve D.
• Refer to Appendix A: Controller Power consumption: Current inlet.
For information:
- standby consumption is 17 W.
- the max power available supplied via the 24Volt power supply (between pin 2 and 3 on I/O connector): CVI3 Vision or CVI3 Function: 1 A (24V) TWINCVI3: 2 A (24V).
1.2.3 - Power supply
• Only use the cord supplied with the controller to connect to the mains power supply.
• Do not modify the cord or use it for any other purpose.
• Only use genuine Desoutter replacement parts.
• Failure to follow these instructions may result in electric shock.
1.3 - Tool use hazards
The selection of the tool takes account of the operating conditions as stated by the user.
When selected, they must not exceed the operating limits as
specied by the manufacturer.
Any excessive internal temperature of the tool electric motor is detected and stops the tool. The motor can start again only after the temperature has decreased.
Motor temperature limits are different for handheld tools and
for xed tools:
- 60°C for handheld tools.
- 100°C for xed tools.
Although our cables are designed to work under drastic conditions, we recommend that you check the following points for a longer service life:
- Bending radius should not be lower than 10 times the cable diameter.
- Friction with the outer sheath should be restricted.
- Any direct pull on the cable should be avoided.
1.4 - Tool care and service
Only experienced and qualied personnel (authorized
electricians) are entitled to open and have access to the inside of the controller.
• If in doubt, return the tool to a Desoutter-authorized service centre. Contact your Desoutter representative for support.
• Disconnect from power supply and wait 10 minutes before starting service operations.
Failure to wait 10 minutes may result in electric shock from not yet unloaded capacitors.
According to Directive 2012/19/CE concerning Waste Electrical and Electronic Equipment (WEEE), this product must be recycled.
• Contact your Desoutter representative or consult
the website "www.desouttertools.com" to nd
out where you can recycle this product.
6159930310_07_01/2016 - 7 -
2 - GETTING STARTED
2.1 - Front panel
1
2
3
4
Legend
1 Report LEDs
2 Touchscreen color display
3 On / Off switch
4 Dedicated PC software port + USB port
2.2 - LEDs color code
LED color
Designation Action
Green Accept report -
Yellow Incomplete rundown Tighten again
Orange Reject report Loosen and tighten again
Red Above High Angle
Remove and replace fastener.
2.3 - Bottom panel
2
8
9
10
12
3
5
7
11
1
4
6
Legend
1 Ethernet port dedicated only to PC software
2 USB port for data transfer / rmware updating / access
control management
3 ePOD port for controller backup, memory extension,
customer features activation, workgroup conguration.
4 2 USB ports to connect barcode readers
5 Auto-sensing input voltage mains connector
6 2x8 I/O connector dedicated to customer use + 2 quick
stops.
7 Ground Fault Interruptor: earth fault and overcurrent
protection
8 Fieldbus port for plug & play Fieldbus modules
9 eBUS to daisy-chain up to 15 accessories (e.g. socket
tray)
10 RS232 port (2 serial ports) to connect:
Barcode reader / Delta measuring unit
11 8-pin tool connector
12 4 Ethernet ports for 1 or 2 networks:
1 network
• Plug the Ethernet cable into any port.
2 networks
Ethernet network 1
Ethernet network 2
• Refer to "Appendix - Connections" to get more information.
• For more information about installing Fieldbus modules, refer to the " Quick start user manual" part no. 6159931440 at http://resource-center.
desouttertools.com.
6159930310_07_01/2016- 8 -
2.4 - On receiving the controller
• Check the following items are included in the kit supplied with the controller.
2
1
3
Legend 1 Safety booklet 2 Quick start user manual 3 2 cable clamps
2.5 - Installation
• To install and power the controller, follow the instructions listed in the Quick-start user manual 6159932290 supplied in the controller box.
The controller should be installed in such a way that it should be easily switched off.
The front panel LEDs are blinking and the Monitoring screen is displayed:
2.6 - Changing the controller language
• Tap this icon to display the main menu.
Tap «Conguration / Controller / User interface / Language».
• Select your language by tapping the screen or the arrows.
• Tap this icon to save in the controller memory.
6159930310_07_01/2016 - 9 -
3 - CONTROLLER
3.1 - Using icons and keyboards
to display the main menu.
to display the Monitoring view menu.
#
Selected Pset number.
The tool is locked.
• Tap the icon to show why the tool is locked.
to quit and return to the Monitoring screen.
to quit and return to the previous screen
to validate
to save in the controller memory
to quit without saving
the screen is locked
• Refer to chapter "Access manager".
the screen is unlocked
• Use the left, right or down arrow keys:
- to navigate from one screen to another
- to change the tool
• Use the text keyboard to write and customize the texts.
Use the digital keyboard to enter the gures.
3.2 - Display
Path: Main menu / Conguration / Controller / User interface
• Enter a description (up to 40 characters). Torque unit Nm, ft lb, in lb, kg m, kg cm, oz in. Speed unit rpm
% of max tool speed
Keypad beep enabled
If selected, this function enables a "Beep" sound each time a button is pressed.
Back light auto off
The screen will be automatically turned off after the timeout. The screen will turn on as soon as:
- the screen is touched
- when a tightening result is displayed.
Back light timeout
The timeout value for the automatic back light switching off can be set between 1 and 60 min.
6159930310_07_01/2016- 10 -
3.3 - Date & time
Path: Main menu / Conguration / Controller / User interface
This function is used to synchronize the controller date and time to ensure that the tightening results are stored with the correct date and time.
• Select the date and time format.
- DD/MM/YY hh:mm:ss
- YY/MM/DD hh:mm:ss
- MM/DD/YY hh:mm:ss
• Tap the current date and time to display the time keyboard.
• Select year / month / day / time / hour / minute / second.
• Select the «Sync source» which will set the date and time in the controller.
- None
- CVI CONFIG
- CVINet
- Fieldbus
- Ethernet protocol
- Server NTP. Enter the server address.
- Toolsnet
For example: If «Sync source» is set at «CVI CONFIG», the controller date and time will be updated during the data transfer from the software to the controller.
3.4 - Access manager
Path: Main menu / Conguration / Controller
It is recommended to protect the controller parameters against hazardous changes.
When the controller is delivered, the access
manager is not activated and any modication can
be done.
The padlock on the bottom left of the screen is open.
The «Access manager» menu is disabled (in grey).
To activate the access manager on the controller,
you need to have a USB stick with the right prole (congured with the Desoutter CVIKEY software).
• If not, contact your CVIKEY manager for support.
• Connect your USB stick to the front panel of the controller.
• Tick «Access manager enabled» if you want the user to display the screens without modifying them.
• Tick «Lock screen enabled» to lock the screen in Monitoring views.
This icon will be then displayed on the top right of the Monitoring screen.
6159930310_07_01/2016 - 11 -
3.5 - Workgroup
Path: Main menu / Conguration / Controller
A workgroup is a system designed to drive from 2 to 14
xtured tools with cable connection.
It is composed of a single primary controller and several secondary controllers. The primary controller drives the tools. It is also the unique access point for every communication interface used on the system.
3.5.1 - None (stand-alone)
• Click «None» to state that the controller is stand-alone.
3.5.2 - Primary controller
• Plug an ePOD3 into the bottom panel.
• Click «Primary» to state that the controller is selected as the primary controller of the workgroup.
• Select the number of tools of the workgroup (up to 14).
Ethernet ports 3 and 4 on the controller are not available anymore as they are from now dedicated to the workgroup network.
To continue working with CVI CONFIG, check that the PC Ethernet cable is connected to port 1 or 2.
• The setup of the workgroup is not done in the controller but in "CVI CONFIG" software
(conguration of the master tool, creation of
Psets per tools group).
• For more information, refer to the CVI CONFIG user manual at http://resource-center.desouttertools.
com.
3.5.3 - Secondary controller
The controller is selected as one of the secondary controllers of the workgroup.
• Select the controller ID (position of the tool) in the workgroup.
When changing from "Secondary" to "None", the
network conguration previously set for the stand-
alone controller will be restored.
• Refer to "Appendix - Connections" to get more information.
3.6 - Serial / USB
Path: Main menu / Conguration / Controller / Peripherals
3.6.1 - Serial ports
The serial ports are used to communicate with external peripherals (barcode reader, DELTA measuring unit, etc...).
• As there is only one physical serial connector on the controller bottom panel, use the Y cable especially designed by Desoutter for serial ports
- part no. 6159176200 if you want to use serial ports 1 and 2.
Select an equipment for each serial port and ll in the data required for the exchange:
Baudrate
from 300 to 115200
Data bits
7 / 8
Stop bit
1 / 2
Parity
none / odd / even
• In case of a computer or serial printer, select «Report output» and then «PC4» or «CS5700».
• When the equipment is «Barcode reader», be sure that the barcode reader settings are «scanned data» + CR and LF terminators.
• Tick «Enable power supply» to provide 5V (pin 9) to a barcode reader for example.
To avoid damaging the equipment, make sure
the settings are the same in the appliance, the controller and CVI CONFIG.
6159930310_07_01/2016- 12 -
3.6.2 - USB
• Select the equipment to connect to the USB ports. The setting is done automatically.
• When the equipment is «Barcode reader», be sure that the barcode reader settings are «USB keyboard emulation USA».
3.7 - Networks
Path: Main menu / Conguration / Controller / Peripherals
1 network
• Plug the Ethernet cable into any port.
2 networks
Ethernet network 1
Ethernet network 2
• Enter the network name (up to 40 characters).
• Enter the controller IP address, Subnet mask, Gateway and MAC address parameters.
3.8 - Fieldbus
Path: Main menu / Conguration / Controller / Peripherals
• Select the type of Fieldbus according to the Fieldbus module installed in the controller.
• Fill in the screens.
For example:
• For more information about how to setup Fieldbus, refer to the CVI CONFIG user manual at http://
resource-center.desouttertools.com.
3.9 - Customized protocol
Path: Main menu / Conguration / Controller / Peripherals
• Plug the «PFCS» ePOD into the bottom panel of the controller.
• For more information about installing the ePOD, refer to the installation manual" part no. 6159931050 at http://resource-center.
desouttertools.com.
• Click «Customized protocol».
• Tick «Customized protocol activated» to activate the connection to the controller and check the ePOD is present.
A new screen is then displayed.
• Tick the box on the top left to activate the protocol.
• Fill in the parameters.
6159930310_07_01/2016 - 13 -
• Use the left, right or down arrow keys to display the next page.
• For further information, contact your Desoutter representative for support.
3.10 - CVINet
Path: Main menu / Conguration / Controller / Peripherals
• Tick «CVINet activated».
• Enter the IP address of the server where CVINet software is installed.
• Fill in the data required for the exchange.
Data collection
• Select the data you want to collect:
- Curves for OK tightenings
- Curves for NOK tightenings.
FIFO settings
The controller regularly sends results to CVINet. The purpose is to provide a full traceability even when the network connection is unstable.
Block if FIFO is full
1. The controller is able to keep a dened
number of results previously generated by each tightening unit (typically 10,000). The alarm threshold corresponds to the percentage of these results that have not been sent to the server and stored in CVI3 FIFO memory.
2. When option "Block if FIFO is full" is enabled, a tightening unit is locked when the FIFO level is 100%. It allows to ensure traceability of all generated results. The tightening unit is unlocked when connection is re-established and FIFO level is under 100%. When disabled, no lock is set when FIFO level is 100%, and traceability of all results is not ensured.
Alarm threshold
The value of "Alarm threshold" sets the level of the FIFO that triggers an alarm message on the controller display and set the "Reporting alarm" output event. The controller is not locked by this alarm. The alarm informs on possible communication issues with the server. Maintenance operators can solve the issue before the controller is locked (if option "Block is FIFO is full" is enabled), or before traceability of some results is lost (if option "Block is FIFO is full" is disabled).
3.11 - Remote display
3.11.1 - PC/Windows
• Use «TightVNC» which is a free remote control software package, to see the display of the controller and control it with your local mouse and keyboard.
• Go to the website «http://www.tightvnc.com» and follow the instructions.
• Once the sofware is downloaded, go to «Start», «All programs», «TightVNC» folder and click «TightVNC Viewer».
• Enter the controller IP address and click «Connect».
6159930310_07_01/2016- 14 -
You can now control the controller from your PC.
3.11.2 - Apple
• Install the free application «Mocha VNC Lite» on your device.
• Set up a Wi-Fi access point connected to the controller.
• Set up the SSID / Password
• Set up the IP address of the access point and connect it to the controller.
• Check the IP address of the controller.
On your Apple device, congure the Wi-Fi network.
• Connect to the SSID of the controller access point.
• Go then on details view.
• Move from DHCP to Static.
• Put an IP address for your device and a subnet mask in relation with what has been made for the controller.
Your device can now talk to the controller.
• Go to the App store and download the free app «Mocha VNC Lite».
In the app, create a new conguration and enter the IP address of the controller in the box «VNC server address».
• Click «Connect».
You can now control the controller from your device.
3.11.3 - Android
• Install the free application «bVNC» on your device.
The process is the same than for the Apple device.
6159930310_07_01/2016 - 15 -
4 - TIGHTENING UNIT
Path: Main menu / Conguration / Tightening unit
• Tap this icon to start the Tightening Unit setup.
4.1 - General
4.1.1 - Add a name and a comment
• Enter a name (up to 40 characters) and a comment (up to 100 characters).
• Use the text keyboard to write and customize the texts.
4.1.2 - Running mode selection
• Select the «Running mode» according to your assembly
conguration:
Pset The tightening unit will run accordingly to the
selected Pset.
Assembly Process
The tightening unit will run according to the selected Assembly Process.
4.1.3 - Pset selection source
• Select the Pset selection source:
- I/O
- CVI3 front panel
- CVILOGIX
- Open Protocol
- Fieldbus
- Socket tray
- Tool display (this source is available for wireless battery tools only)
4.1.4 - Options
Store identier in
results enabled
• Tick this option to record one or more
identiers in the tightening results.
Refer to CVI CONFIG software to set
up the identiers.
Execute identier
enabled
• Tick this option to trigger an action
linked to the reception of an identier.
Refer to CVI CONFIG software to
change the identier.
Store non tightening results
• Tick this option to record results other than tightening results in the controller memory, e.g. run reverse results, batch increment results.
Wait for report acknowledgement
• Tick this option to lock the tool with cable connection at the end of a tightening.
The tool will be unlocked when the "Wait for report acknowledgement" event is activated.
The function "Selecting new AP aborts running AP" is available in the Assembly Process running mode only. Refer to CVI CONFIG software to see the settings in details.
• Use the left, right or down arrow keys to display the next screens.
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4.2 - Run reverse parameters
• Select the «Reverse mode» to reverse the tool direction before starting.
Reverse once
Pushing the reverse button, the reverse direction is selected; the tool starts in reverse direction when the operator presses the start trigger. Once the tool has run, the tightening direction is automatically re-activated.
Alternate Pushing the reverse button, the reverse
direction is selected. The tool starts in reverse direction when the operator presses the start trigger. Pushing again the reverse button, the tightening direction is selected.
Reverse disabled
The reverse direction is not possible.
Double hit • Quickly press the reverse button twice in
order to switch from the tightening direction to the reverse direction (and vice versa).
• Fill in the following values:
Speed % or rpm
of max. tool speed
This can be used for any run reverse operation (except for a Pset loosening step).
Min. torque and Min. Angle
Nm Deg
These will allow to detect a real loosening of the assembly. The "Fastener loosened" output event is activated.
Maximum time
s Maximum loosening duration. The
tool stops automatically after this time.
Max. number of turns
0-999 Maximum loosening turns from
trigger start. The tool will stop automatically when this number is reached.
4.3 - Options on «Reject report»
This option will prevent the operator from performing another tightening operation after a NOK report.
• Select one of these options to unlock the tool and allow the operator to do tightenings again.
Input unlock
by actuating the "Error Acknowledge" input event.
Reverse
direction unlock
by pushing the run reverse button or
selecting the reverse direction.
Run reverse
unlock
by performing a run reverse with
programmed run reverse min. torque and
angle reached.
4.4 - Curves distribution
• Select your own curve distribution by sliding the cursor. The maximum number of curves displayed depends on the model of ePOD connected.
• Tick the box to enable or disable the curves generation.
• To select the number of points to store in the curves (2,000 by default or 500 points), launch "CVI CONFIG" software and go into the
conguration of the tightening unit.
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4.5 - Wireless battery tool management
• Tap this icon to create the Tightening Unit no. 51 which is dedicated to the wireless battery tool.
• Tap this icon to start the Tightening Unit setup.
• Refer to the previous chapters to set up the general features, the run reverse and the curves parameters.
4.6 - Wireless battery tool parameters
This chapter will show how to customize the environment and the display of the wireless battery tool.
• Tap «BT parameters»to display the sub-menus.
4.6.1 - Feature parameters
Lock tool at disconnection
disabled The wireless battery tool
is not locked when the communication is lost with the controller.
enabled The wireless battery tool
can be locked when the communication is lost with the controller.
The lifetime value denes the maximum
time the tool is able to work without controller communication.
Block if FIFO is full
The wireless battery tool is able to keep
a dened number of results previously
generated (typically 10,000).
When option "Block if FIFO full" is enabled, the wireless battery tool is locked when FIFO level is 100%. It allows to ensure the traceability of all generated results. The tool is unlocked when the connection is re­established and FIFO level is under 100%.
When disabled, no lock is set when FIFO level is 100% and traceability of results is not ensured.
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4.6.2 - Display parameters
Display mode
Torque
Torque & angle results are on the tool display.
Angle
Batch count
Batch count and batch size are on the tool display (xx/xx).
Ellipse
The Assembly Process ellipse is on the tool display.
Sound enabled
• Click to enable the parameter. Voice messages and beeps have been created to alert the operator in case of problems or events that may happen during the tightening operation.
Tool power saving mode
Tool display standby
After 2 minutes, the wireless battery tool display switches off.
Communication standby
The wireless battery tool communication with the controller goes down.
• Set the value between [5;60].
Power off
25 minutes later, the wireless battery tool powers off.
• Enter "0" to keep the communication always active. The wireless battery tool will never power off.
4.6.3 - Network parameters
Communication port
The communication port is used by the controller to communicate with the wireless battery tool. 7477 by default.
In the WI-FI conguration of the battery tool, check that the communication port is the same.
• Refer to the CVIMONITOR user manual at http://resource-center.desouttertools.
com.
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5 - TOOL
Path: Main menu / Conguration / Tool
This part shows the conguration of each connected tool. It
may be different according to the tool model.
5.1 - Tool 1
Tool 1 is the name of the tool with cable connection.
• Select how to manage the triggers.
Start with push start
• Press the tool against the screw to start the tightening operation.
Safety-start: handle + front
This mode means that the operator has to press two triggers at the same time to perform the tightening operation.
The purpose is to ensure that the operator has both hands on the tool before triggering.
Safety-start: handle + front + timer
This mode forces the operator to press the 1st trigger and then the 2nd trigger
in a dened time.
• Enter the max. time in ms. When this time is reached and the second trigger is not pressed, the tool will not start.
All triggers disabled
• Tick this mode to disable all triggers. The only possibility to start the tool is to use the external input event (Start/ stop tightening) and in that case, the tool trigger must be pressed and locked.
• Use the Desoutter «Trigger locker» part no. 6153978420 to have the tool trigger pressed continuously.
5.2 - Tool 51
Tool 51 is the name of the wireless battery tool.
When the tool is connected to the controller, the tool model is displayed.
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6 - PSET
Path: Main menu / Conguration / Pset
A Parameter set is commonly called Pset and shown by this icon.
A Pset is combining one or several steps, each step describing a function. The tool will execute the steps one after the other in the given order. Content of the steps and the order can be changed at any time.
The minimum to run the tool is 1 Pset containing 1 step.
There are up to 250 Psets per tightening unit.
to go to the rst Pset
to go to the previous Pset
to go to the next Pset
to go to the last Pset
• Once the programming is done, tap this icon to save the changes in the controller and quit the screen.
6.1 - How to add a Pset
Select rst the Tightening Unit. The list of Psets can be different per Tightening Unit.
• Tap this icon to add a Pset.
6.1.1 - Expert mode
• Tap «Expert mode» to create a new Pset and add it in the list of Psets.
6.1.2 - Simple mode
• Tap «Simple mode» to create a new Pset and quickly set it up.
• Use the left, right or down arrow keys to display the next screens.
• Enter the Target torque.
• Customize the Pset name.
The tightening strategy is «Torque control».
Tolerances, curves and speeds are automatically calculated.
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6.2 - General
In the list of Psets, tap this icon to edit a Pset.
2
1
3
Legend
1 Pset name
2 Tool no. 1
3 Pset number
• Use the left, right or down arrow keys to display the next screens.
• Tap anywhere on the screen.
6.2.1 - Remove fastener torque limit
The «Remove fastener torque limit» is the torque limit above which the fastener (bolt and screw) may have suffered damage and must be replaced. By default, the value is set to 120% of the target torque. This torque value may lie above the maximum tool torque.
6.2.2 - Pset start torque
The “Pset start torque” is the torque value that must be reached to declare the Pset as started. Below this value, neither result or report will be generated.
6.2.3 - Overall angle mode
The «Overall angle» can be measured during the complete tightening operation, i.e. starting at the overall angle threshold until the end. This option excludes the use of «Overall time mode».
Disabled The overall angle is not measured.
Monitoring The overall angle is checked at the end of
the Pset execution.
Control If the overall angle gets out of limits, the
report of the tightening operation is NOK and the tool stops.
6.2.4 - Overall time mode
The «Overall time» can be measured during the complete tightening operation, i.e. starting at the overall time threshold until the end. This option excludes the use of «Overall angle mode».
Disabled - the overall time is not measured.
Monitoring - the overall time is checked at the end of
the Pset execution.
If the «Overall time» gets out of limits, the report is NOK.
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6.3 - General 2
6.3.1 - External stop abort Pset
When the input event «External stop abort Pset» is activated, the Pset automatically stops.
The execution conditions can be as follows:
on rising edge
on falling edge
/
on change (rising or falling)
on high level
on low level
6.3.2 - Thread direction
• Select the thread direction of the screw.
clockwise
counterclockwise
In the «Run reverse» mode, the tool rotates in the opposite direction of the «Thread direction».
This selection has no effect on the rotation direction of the tool motor in the Pset.
• Refer to chapter «7.6 - Motor control» to set up the rotation direction of the motor.
• Go to the «Pset start / stop» screen by tapping the left or right arrow.
6.3.3 - Additional sensor
When an additional transducer is detected on the tool, the tab "Additional transducer" is automatically displayed.
• Select the transducer which will be used to control the tightening operation during the Pset.
Embedded transducer
The embedded transducer is the main transducer of the tool and it is assembled at the factory.
Additional transducer The additional transducer is an
accessory and is mounted by the customer himself.
• Select the supervision mode:
Disabled No comparison is done. Consistency mode The drift between both transducers
is measured during the tightening operation.
The tightening process stops when the drift is greater than the tolerance values set.
Control transducer values are highlighted on display.
Redundancy mode The tightening report comparison
is made between both transducers when the tightening operation is completed.
Two reports OK are required to achieve a global result OK.
Monitoring transducer values are highlighted on display.
The results and curves are displayed in "CVI MONITOR" software.
• Refer to the user manual of CVI MONITOR available at http://resource-center.desouttertools. com.
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6.3.4 - Pset start/stop
6.3.5 - Torque transducer offset and span check
If yes, the torque transducer offset value will be checked at each Pset start and a span test will be performed. It is recommended to set this parameter to «Yes» to clear the torque transducer offset and to check the span drift.
6.3.6 - Reject on trigger lost
The tightening report will be declared as NOK if the start signal is released before the target is reached.
• Tick this option: yes / no.
If yes, the Pset is rejected if the start signal is released before the end of the tightening operation.
If no, the report is only based on trend (the start signal is not taken into account in the report calculation).
6.3.7 - Jog
This function helps to t the tool socket onto a bolt.
When enabled, the tool turns a given «rotation angle»
in a specic direction (forward, reverse or alternate) and
repeatedly (n times).
• Tick the box on the top left to activate the function.
6.3.8 - Rehit
This function is used to detect that a joint has been re­tightened.
The conditions for rehit are:
- the «Rehit» function is enabled
AND
- the Rehit torque is reached before having reached the Rehit angle.
i.e.: Angle* ≤ Rehit angle
* angle = angle
rehit torque
- angle
rehit threshold
• Tick the box on the top left to activate the function.
6.3.9 - Socket release
This function is used to release the constraint between the socket and the screw. When relaxation is enabled, the tool rotates in reverse a few degrees in order to easily remove the socket.
• Tick the box on the top left to activate the function.
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6.3.10 - Ergostop
This option allows for a smoother tool stop in order to reduce torque reaction on the operator.
• Enter the time of the braking phase: from 0.01 to 1 second.
• Tick the box on the top left to activate the function.
6.4 - Curves
• Select the type of curves recording performed by the controller.
• Tap anywhere on the screen to select:
Start torque
The torque and angle values are saved from the start torque till the end of the tightening during a set time.
If the start torque is > 0, a forward recording is
executed from a dened step number during a
maximum time. If the start torque = 0, a backward recording is
executed in a sliding window in a dened period.
Time
A curve has a maximum of 2,000 points.
The longer the recording time is, the less accurate the curve is.
Offset display
For a better reading of the results, it is possible to have the offset displayed or not (for example: Prevailing offset mode set to "Add").
• Launch "CVI CONFIG" software, select the Pset and tick "Apply offset in curve" in the "Curves" tab.
Example of display in CVIMONITOR:
With offset applied:
Without offset applied:
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6.5 - Pset coefcients
The torsion coefcient allows to compensate a possible
mechanical torsion of an extension of tool or crowfoot (to be used only when tightening with target angle).
0.000 ≤ Torsion coefcient ≤ 1.000
This coefcient can be measured on the curve
registered on the machine from the back torsion angle and the torque reached.
Torque reached
Angle threshold
Back torsion angle
Coefcient =
Target angle - Final angle Final torque - angle threshold
Example:
Target Angle 100°
Final Angle 97°
Angle threshold 20 Nm
Final Torque
120 Nm
Coefcient =
(100 - 97)°
= 0.03°/Nm
(120 - 20) Nm
• Tick the box on the top left to activate the function.
6.6 - How to copy / paste / delete a Pset
Copy
Select rst a Pset in the list of Psets.
Paste
Delete
7 - STEP
A Parameter set is composed of one or several steps run consecutively, up to 15 steps per Pset.
Each step is dened by main parameters, tightening
instructions and motor settings.
A step is shown by this icon.
The «Tightening step» is displayed by defaut.
7.1 - How to add/organize the steps
Path: Main menu / Conguration / Pset
• Connect the tool to correctly adjust the parameters.
• Go to the list of Psets and select a Pset.
• Tap this icon to add a new step.
Example of steps:
to move up and down a step.
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to delete a step
to copy a step
to edit a step.
• Use the following icons to navigate from one screen to another:
to validate.
to save in the controller memory
• Tap «1. Tightening».
The goal is to select the steps, organize their order and the possible synchronization.
The rst tightening step cannot be deleted.
• Tap «Rotation» to select the following steps:
- Tightening
- Loosening
- Prevailing
• Tap «Synchro» to sync the rotation steps.
• Tick «Before» or «After» to insert the new step before or after the step highlighted.
Now the target is to dene each step in details and set up
parameters according to the tightening application.
7.2 - General
The general parameters are common to all tools.
• Tap «General»:
Post step delay
This is the time required before executing the next step.
Max. time
This is the maximum step duration (10 s by default).
Reject on timeout
• Tick the box to declare the step NOK when the time is exceeded.
Store results
• Tick the box to record the step in the tightening results.
By default, only the last step executed is stored in the results.
Continue on NOK and Ignore NOK for nal reporting
Step number
Step report
Continue on NOK
Ignore NOK
for nal
reporting
The Pset tightening will continue even if the step report is NOK.
The NOK step will not be taken into account to generate the Pset report.
Example no. 1
1
NOK on - off
2
NOK - off - off
3 - - off - off
Tool Pset report
NOK
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Step number
Step report
Continue on NOK
Ignore NOK
for nal
reporting
The Pset tightening will continue even if the step report is NOK.
The NOK step will not be taken into account to generate the Pset report.
Example no. 2
1 OK - off - off
2
NOK on - off
3
OK - off - off
Tool Pset report
NOK
Example no. 3
1 NOK on on
2
OK - off - off
3
OK - off - off
Tool Pset report
OK
7.3 - Tightening
• In the list of steps created for tool no.1, tap «Tightening».
• Tap this icon to edit the step.
• Use the left, right or down arrow keys to navigate from one screen to another.
• Select the type of control:
• Tap anywhere on the curve to display the screen of values.
• Fill in the values.
7.3.1 - Torque control
A torque control strategy coupled with an angle monitoring is adapted for most assemblies.
Stop conditions
IF Torque ≥ Target torque
OR Angle > Abort angle
Report OKIF Min torque < Peak or Final Torque < Max torque
AND IF Min angle < Peak or Final Angle < Max angle
For each channel, the 3 report controller LEDs will light according to the following diagram.
(Nm)
Remove and
replace fastener
Max torque
Target torque
Min torque
Max
angle
Abort angle
Min
angle
Start torque
Angle threshold
(°)
Result data Peak OR Final torque
Peak OR Final angle
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7.3.2 - Angle control
A tightening angle control strategy is adapted for assemblies requiring tension accuracy.
This strategy provides a better control of the tension and a better repeatability and accuracy than the torque control strategy.
Stop conditions
IF Angle ≥ Target angle OR IF Torque ≥ Abort torque
Report OKIF Min torque < Peak or Final Torque < Max torque
AND IF Min angle < Peak or Final Angle < Max angle
For each channel, the 3 report controller LEDs will light according to the following diagram.
(Nm)
Remove and
replace fastener
Max torque
Abort torque
Min torque
Max
angle
Target
angle
Min
angle
Start torque
Angle threshold
(°)
Result data Peak OR Final torque
Peak OR Final angle
7.3.3 - Torque OR angle control
The tightening torque OR angle control strategy is adapted for assemblies requiring tension accuracy.
Stop conditions
IF Torque ≥ Target torque OR IF Angle ≥ Target angle
Report OKIF Min torque < Peak or Final Torque < Max torque
AND IF Min angle < Peak or Final Angle < Max angle
For each channel, the 3 report controller LEDs will light according to the following diagram.
(Nm)
Remove and
replace fastener
Max torque
Target torque
Min torque
Max
angle
Min
angle
Target
angle
Start torque
Angle threshold
(°)
Result data Peak OR Final torque
Peak OR Final angle
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7.3.4 - Torque AND angle control
The tightening torque AND angle control strategy is adapted for assemblies requiring tension accuracy.
Stop conditions
IF Torque ≥ Target torque AND Angle ≥ Target angle OR IF Torque ≥ Abort torque OR IF Angle ≥ Abort angle
Report OKIF Min torque < Peak or Final Torque < Max torque
AND IF Min angle < Peak or Final Angle < Max angle
For each channel, the 3 report controller LEDs will light according to the following diagram.
(Nm)
Remove and
remplace fastener
Max torque
Abort torque
Target torque
Min torque
Max
angle
Target
angle
Abort angle
Min
angle
Start torque
Angle threshold
(°)
Result data Peak OR Final torque
Peak OR Final angle
7.3.5 - Yield point control
• Launch CVI CONFIG software to setup this strategy.
• For more information, refer to the CVI CONFIG user manual at http://resource-center.
desouttertools.com.
7.3.6 - Seating detection
• Check an ePOD2 is connected to the controller.
• Launch CVI CONFIG software to setup this strategy.
• For more information, refer to the CVI CONFIG user manual at http://resource-center.
desouttertools.com.
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7.4 - Monitoring & options
For all control strategies, torque and angle are systematically monitored.
For torque and angle monitoring, it is possible to choose
either the peak value or the nal value to be monitored. Generally, the peak value is used for the torque and the nal
value for the angle.
Select torque and angle monitorings: peak/nal
• Tick one or more monitorings.
7.4.1 - Current monitoring
The «Current / check at end» monitoring checks the current value when the target torque is achieved depending on Peak or Final torque monitored.
The monitored value can be «Peak» or «Final».
Report OK IF Min current < Current < Max current.
• Fill in the values.
7.4.2 - Time monitoring
The time monitoring is made to frame the tightening operation duration.
A step duration can last from 0 to 600 sec.
• Fill in the values.
7.5 - Step options
7.5.1 - Angle reset
• Tick this option to reset the angle measurement at the beginning of the step.
7.5.2 - Torque reset
• Tick this option to reset the torque measurement at the beginning of the step.
7.5.3 - Offset reset
• Tick this option to reset the «Prevailing torque offset» at the beginning of this step.
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7.5.4 - Latch threshold
The controller starts measuring the angle when the torque
crosses the angle threshold for the rst time.
When this option is ticked, the measure then continues till the end even if the torque becomes below the threshold. The measured angle is therefore closed to the real angle.
When this option is not ticked, the controller stops counting the angle when the torque falls below Angle threshold.
(Nm & Deg)
Target angle
Angle with
latched threshold
Angle without latched threshold
Angle threshold
(Sec.)
7.6 - Motor control
7.6.1 - 2 speed
Starting at the start signal, the tool runs with a programmed acceleration up to Rundown speed. The tool keeps running at Rundown speed. Once Downshift torque has been reached, the speed changes to Downshift speed.
Parameters
Acceleration time
Time to increase speed from 0 to Rundown speed.
Rundown speed
Speed applied from start to downshift torque to optimize productivity
Downshift torque
Torque where speed moves from Rundown to Downshift speed.
Downshift speed
Speed applied from Downshift torque to motor stop to optimize quality.
Rotation direction
Clockwise / Counterclockwise
7.6.2 - 3 speed - ergospeed
Starting at the start signal, the tool runs with a programmed acceleration up to Rundown speed. The tool keeps running at Rundown speed. Once Downshift torque has been reached, the speed changes to Downshift speed. Once 80% of the Target torque has been reached, the speed changes to Final speed.
Parameters
Acceleration time
Time to increase speed from 0 to Rundown speed.
Rundown speed
Speed applied from start to downshift torque to optimize productivity
Downshift torque
Torque where speed moves from Rundown to Downshift speed.
Downshift speed
Speed applied from Downshift torque to the 2nd Downshift to break inertia or very hard joints.
Final speed
Speed applied from the 2nd Downshift (80% of Target torque) to motor stop (to optimize quality on very hard joint).
Rotation direction
Clockwise / Counterclockwise
7.7 - External stop
• Select this input to stop the current step and skip to the next one.
The conditions can be as follows: The input event is: «External stop to next step».
on rising edge
on falling edge
/
on change (rising or falling)
on high level
on low level
7.8 - Result on external stop
• If the «External stop to next step» event condition is detected, the step report can be forced to OK/NOK or will depend on the Monitoring.
6159930310_07_01/2016- 32 -
7.9 - Loosening
The loosening function allows un-tightening the joint according to torque or angle control.
• Select the type of control:
• Tap anywhere on the curve to display the screen of values.
• Fill in the values.
7.9.1 - Torque control and angle monitoring
Loosening with torque control and angle monitoring is used when you want to keep up a small constraint in the assembly.
Parameters
Breakaway torque starts the torque measure.
Loosening threshold starts the angle measure.
Stop conditions
IF Torque > Abort torque OR IF Torque > Breakaway torque (after relaxation) OR
IF Torque ≥ Target torque
Report OKIF Min torque < Final torque < Max torque
AND IF Min angle < Peak or Final Angle < Max angle.
For each channel, the 3 report controller LEDs will light according to the following diagram.
(Nm)
Remove and
replace fastener
Max torque
Target
Start torque
Min torque
Max
angle
Min
angle
(°)
Result data Final torque
Peak OR Final angle
7.9.2 - Angle control and torque monitoring
Loosening with angle control is mainly used to release the constraints in the assembly. When this strategy is selected, the torque and the angle are monitored automatically.
Parameters
Loosening threshold
Start the angle measure.
Target angle Loosening angle expected.
Stop conditions
IF Torque > Abort torque OR
IF Torque ≤ Target angle
Report OKIF Min torque < Final torque < Max torque
AND IF Min angle < Peak or Final angle < Max angle
For each channel, the 3 report controller LEDs will light according to the following diagram.
(Nm)
Remove and
replace fastener
Max torque
Abort torque
Loosening threshold
Start torque
Min torque
Max
angle
Min
angle
Target
angle
(°)
Result data Final torque
Peak OR Final angle
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7.9.3 - Motor control - loosening
Tap the screen and ll in the values.
- speed
- acceleration time
7.10 - Prevailing
The prevailing step allows you:
- to check the residual torque (prevailing torque) of a mechanical assembly (e.g. gearboxes, crankcases).
- to know if there is a mechanical «hard» spot in the assembly.
- to detect the absence of a component in the joint (e.g. crankshaft or connecting rod bearing shell, gear, control of the friction torque of a Nylstop nut), when the residual torque is lower than the min. torque.
• Tap «Strategy».
• Select the type of strategy:
7.10.1 - Forward prevailing
In a forward prevailing step, the start and stop can be controlled by angle.
This allows you to eliminate the “shock” when starting motor and mechanism.
- The torque is measured from start.
- The angle is measured from a prevailing threshold.
- The torque value is monitored from a start angle value up to an end angle value.
- The prevailing torque value must lie between min. and max. torque.
The stored results include the min. and max. torque values and the average value of the torque measurements during the acquisition phase. The system stops the acquisition of the torque and angle values when the motor stops. The torque pulse at the motor stop is not taken into account.
7.10.2 - Motor control - forward prevailing
Tap the screen and ll in the values.
- speed
- acceleration time
• Select the Rotation direction: Clockwise / Counterclockwise.
• Refer to chapter 7.7 for the settings of the options.
6159930310_07_01/2016- 34 -
7.10.3 - Prevailing parameters
• Tap «Parameters».
• Select the prevailing torque value to monitor:
average
The report is OK when the mean of all torque
values during the measuring period is between
"min torque" and "max torque".
min
The report is OK when the lower torque value
during the measuring period is between "min
torque" and "max torque".
max
The report is OK when the higher torque value
during the measuring period is between "min
torque" and "max torque".
min and
max
The report is OK when all torque values during
the measuring period are between "min torque" and "max torque".
• Tick "Display NOK values" to store and display min. or max. torque measurement in case of
NOK report.
By default, the prevailing torque average value is displayed and stored.
Option 1 - Prevailing offset mode
• Select the «Prevailing offset mode»: none/add/substract. The average value of the prevailing torque is used as an offset to be added or subtracted from the torque transducer reading for the next steps of the Pset.
Step settings and values are not changed. The offset is applied to the torque transducer reading.
Prevailing and Tightening - Add offset (without constant)
Real torque = 10 Nm =
Target (15 Nm) - Average (5 Nm) = Final torque from the new origin
Nm
Torque
Time
Target torque reached
Change the origin at the average value
Sec
5
0
10
15
20
Prevailing
step
Tightening
step
Prevailing and Tightening - Subtract offset (without constant)
Real torque = 20 Nm = Target (15 Nm) + Average (5 Nm) = Final torque from the new origin
Nm
Torque
Time
Prevailing
step
Tightening
step
Target torque reached
Change the origin at the average value
Sec
5
-5
0
10
15
20
For the next steps of the Pset, it will be possible to reset the applied Prevailing torque offset by ticking "Offset reset" in the screen «7.4 - Monitoring & options».
Option 2 - Constant to «Substract»
• Tick «Constant to substract» and enter a torque value which will be subtracted from the torque transducer reading at the beginning of the Prevailing step.
For the next steps of the Pset, it will be possible to erase this constant offset from the torque transducer reading by ticking "Offset reset" in the screen «7.4 ­Monitoring & options».
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7.11 - Synchro step
The «Synchro» step is used to synchronise the steps of several tools driven by a common tightening unit (internal) or by different controllers (I/O).
• To sync several controllers, program Synchro steps for each controller and use the «Synchro in» and «Synchro out» I/O events to connect physically the controllers together (via 24 V I/O).
• Refer to "Appendix - Connections" to get more information.
• Tap this icon to edit the step.
• Enter a comment (up to 100 characters).
• Enter the max. wait time of the Synchro step. When this time is reached, the tools will stop and the report is NOK.
• Tick «Stop after max. wait time».
• Enter the synchro source:
internal
between the tools of a tightening unit.
internal + IO
between the tools of a tightening unit and
with the other tools of other controllers (via
the 24 V I/O).
• For further information, contact your Desoutter representative for support.
8 - ASSEMBLY PROCESS
Path: Main menu / Conguration / Assembly Process
An Assembly Process is commonly called AP and shown by this icon.
An Assembly Process is the set of one or several assembly
actions to proceed in a dened order.
Each assembly action consists of a Pset to execute a certain number of times called «batch».
The Assembly Process describes the workow to assemble
parts and has 3 phases:
Start conditions
Assembly Process selection by I/O, Fieldbus, Open Protocol, etc...
Process
Sequence of tightenings which is using Psets
as tightening recipes. Assembly actions can be executed in a forced
sequential order or a free parallel order.
Post processing
Post-processing actions are to be executed
when the AP is nished or aborted.
to delete an Assembly Process
to quit without saving
8.1 - How to create an Assembly Process
• Tap this icon to create an Assembly Process.
The AP number is automatically selected.
• Click the «Description» label to display the text keyboard.
• Enter a description (up to 40 characters).
• Select the source which will start the Assembly Process.
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• Select the Pset number: new or already existing
• Create the list of Psets as described previously in this manual.
• Enter the batch size: 1-99 or unlimited.
• Tap this key to display the next screen.
• Enter a name (up to 40 characters).
• Enter the target torque. Click the label and write the text by using the digital keyboard.
• Tap this key to display the next screen.
• Scroll the parameters by using these icons.
• Fill in the values.
8.2 - How to view the list of Assembly Processes
Path: Main menu / Conguration / Assembly Process
• Tap this icon to view the list of Assembly Processes.
• Launch CVI CONFIG software to edit and change the Assembly Process settings.
• For more information, refer to the CVI CONFIG user manual at http://resource-center.
desouttertools.com.
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9 - MONITORING
9.1 - Main screen
When the controller is powered on, the following screen is displayed:
Pset Pset name
from the last result
Tool serial number
Pset ID
Number of the last step executed
1
The Running mode of the tightening unit is "Pset". Pset 1 is selected.
• Start the operation.
• Tap the icon to select another Pset.
1
The Running mode of the tightening unit is "Assembly Process". Assembly Process 1 is selected.
• Tap the icon to select another AP.
The programming of Assembly processes is possible with CVI CONFIG only. The batch count is displayed on the top right of the screen.
When data are transferred from CVI CONFIG, the controller must be in the Monitoring screen mode.
• Tap this icon to display the Monitoring view menu.
• Tap this icon to display the main menu.
After each operation, the report is displayed. It can be OK or NOK.
9.2 - Display change/Tool selection
• Use these icons to change the display.
- Tool 1
- Tool 51
- All tools
9.3 - Report OK
The report is OK: the operation is complete.
Additionally to the main screen, the following information is displayed:
Batch status
The batch status is displayed only when an Assembly Process is selected. Example: 2/3
Tightening unit name or Identier saved in position 1 of the
result
Tightening unit comment
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9.4 - Report NOK
The report is NOK: the operation is not sucessful.
Some more icons may be displayed to explain why.
Tool lock icon The tool is locked
Reverse icon
A run reverse has been performed.
When the report is NOK, you may need to modify the settings and return to the main menu.
Main menu
• Tap this icon to access the
conguration or maintenance
menus.
9.5 - Monitoring view menu
Both OK and NOK screens can be displayed in different types of views:
9.5.1 - Ellipse view (in Assembly Process running mode only)
The diagram shows the different steps performed during the Assembly process operation.
The outer ellipse represents the whole Assembly Process divided in assembly actions. In this example, the part in green is complete and the report is OK, the assembly action in blue is running and the grey part will be the next step.
At the top right, the gure shows the actions status.
The inner ellipse represents the batches. A batch is the number of times that a Pset is executed. In this example, 2 tightenings out of 3 are completed.
• Tap this icon to display the list of actions which can be done on the assembly.
Abort AP
to stop the complete Assembly Process
Batch increment to skip one bolt
Batch decrement to redo the last bolt
Batch reset to restart the complete batch
- Reset retries
to reset the number of the "NOK tightening retries" counter of the running assembly action.
- Learning mode on
to start the teaching mode.This action is displayed only when a positioning arm is connected to the eBUS cable.
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The batch report will be OK or NOK according to the programming of the «batch count type» and «Forced batch status» features.
• Refer to CVI CONFIG user manual, chapter «11.5
- Assembly action».
9.5.2 - Simple view
• Tap «Simple» to display the screen:
The following values are displayed:
- Min. and max. torque
- Min. and max. angle
yellow low zone
Torque/angle below torque min/ angle min.
green zone OK
Torque/angle within acceptance window
blue result Measured values
red high zone
Torque/angle above torque max/ angle max.
The torque and angle values are displayed as well as the last 5 torque and angle values.
• Tap the screen to return to the monitoring view menu.
9.5.3 - Simple view - prevailing step
Last step - prevailing
The following measurements are displayed:
- Min. prevailing torque
- Average prevailing torque
- Max. prevailing torque
Prevailing and tightening
1
2
3
Legend
1 Target torque
2 Real torque
3 Offset applied
• Refer to chapter to «7.10 - Prevailing» get more information about the prevailing step.
9.5.4 - Detailed view
• Tap «Detailed» to display the screen:
When the report is NOK, the following information is displayed:
- stop source
- NOK step number
- monitorings NOK
• Tap the screen to return to the monitoring view menu.
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9.5.5 - Curve view
• Tap «Curve» to display the screen:
The curves available are:
- Torque vs Angle
- Torque vsTime
- Angle vs Time
- Current vs Time
- Speed vs Time
• Tick «Auto refresh» to keep refreshing the curve after each operation.
Use this icon to point to the rst value on the left. Keep pressing the icon to follow the curve.
Use this icon to point to the rst value on the right. Keep pressing the icon to follow the curve.
The markers show remarkable samples.
The white cross shows the current sample.
• Use the dot lines to navigate on the curve.
• Tap the screen to return to the monitoring view menu.
9.6 - «All tools» display
The following screens are available when more than one tool is connected to the controller.
Both tools results are displayed.
• Tap this icon to view other displays.
9.6.1 - Twin
This screen shows the results of both tools.
9.6.2 - Multi
This screen shows the list of results of all connected tools.
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9.6.3 - Workgroup
This screen shows several tiles corresponding to each tool of the workgroup.
• Click any tile to display its detailed information.
9.7 - Additional transducer
When an additional transducer is detected on the tool, the display of the results changes accordingly to the supervision mode set in «CVI CONFIG» software.
9.7.1 - Consistency mode
In this example, the global result is declared «OK». The drift between both transducers is within the tolerances set in «CVI CONFIG».
Embedded transducer
Additional transducer
The torque and angle values of the control transducer are in bold type.
9.7.2 - Redundancy mode
In this example, the global result is declared «OK». The drift between both transducers is within the tolerances set in «CVI CONFIG».
Embedded transducer
Additional transducer
The torque and angle values of the monitoring transducer are in bold type.
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9.8 - User information
When an event occurs, a message is displayed on the monitoring screen.
For example:
• Press the icon to display the resolution procedure.
• Refer to "Appendix - User info codes" to get more information.
• Tap the «Stop» icon on the top left to hide the user info.
• Tap the «Bar code» icon on the top right. The following screen appears:
The QR code (Quick Response code) is displayed.
• To get support from Desoutter, use one of the applications in the table below to open the Web page and follow the instructions.
Mobile/OS Application name
Iphone ScanLife
Android QuickMark
Blackberry QR code scanner pro
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10 - RESULTS
• Tap «Results» on the main menu.
The following screen is displayed:
Up to 10,000 results can be saved.
• Select and tap one result, then tap this icon to display its details
• Use the arrow buttons to scroll through the list.
10.1 - Main screen description
Report OK - The operation is complete
Report NOK - The operation is not sucessful.
Run reverse
Batch increment
Batch decrement
Tool report OK
Tool report NOK
1 Tool no. 1
2 Tool no. 2
1st
column
Torque value
2nd
column
Angle value
10.2 - Detailed view
• Use the arrow buttons to scroll through the list.
• Select and tap one result, then tap this icon to display its details
For example:
1
2
3
4
5
6
7
Legend
1 Report status and date/time
2 Stop source
3 Tool serial number
4 Cable serial number
5 Pset ID
6 Torque & angle values - Monitoring status
7 Result ID - Tool ID
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10.3 - Filter
• Tick «Filter» to display this screen:
Select the lters, tick «Filter enabled» and press the «Save» icon to save the selection.
Color Trend
yellow Low torque, low angle
green Torque OK, angle OK
red High torque, high angle
grey Unknown
10.4 - Curve
• Select a result and tap on this icon to display its curve. It may happen that there is no curve because the results are not representative.
Use this icon to zoom the rst value.
• Use this icon to zoom the last value.
• Touch and slide from top left to bottom right to zoom in a particular area.
• Tap the middle of the screen to zoom out.
Tap «Torque Current» eld to select the display parameters
Ticking «Show markers» will allow you to better interpret the curve.
• Tap this icon to view the new curve display.
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11 - MAINTENANCE
11.1 - Controller
11.1.1 - USB key - Firmware upgrade
Path: Main menu / Maintenance / Controller / USB
• Copy the ".cvi3" image to the root of your USB key.
• Check there is 1 ".cvi3" image only on your USB key.
Copy the ".cvi3.md5" le to the root of your USB key.
Check there is 1 ".cvi3.md5" le only with the same release number on your USB key.
• Plug the USB key to the front panel port.
• Tap "Upgrade SW".
The controller beeps during 2 seconds and starts the process.
• Do not switch off the controller.
• Wait for the automatic reboot. The update lasts a few minutes.
When the upgrade is successful, the green LED is on.
11.1.2 - USB key - Save
• Plug a USB key into the front panel port.
Save your data: results / logs / conguration.
11.1.3 - USB key - Advanced diagnostic
• Plug a USB key into the front panel port.
• Select how often the logs are saved on the USB key.
Period 1/2/6/12/24 hour(s)
• Click «Start».
• Do not unplug the USB key from the front panel.
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11.1.4 - CVILOGIX
Path: Main menu / Maintenance / Controller
Pre-requisite:
- ePOD including the CVILOGIX function
- USB key including your own CVILOGIX program.
• Plug in the ePOD to the bottom panel.
• Plug in the USB key to the front panel.
The CVILOGIX logo is activated and displayed on the top left of the monitoring screen.
• Tap «Load program.
• Tap «Start» to launch the program.
The CVILOGIX program is running and the logo turns green.
• Tap «Save program» to save the program on any USB stick connected to the controller front panel.
• For further information, contact your Desoutter representative for support.
11.1.5 - Physical I/O conguration
To activate these screens, you need to have a
USB stick with the right prole (congured with the
Desoutter CVIKEY software).
• If not, contact your CVIKEY manager for support.
Path: Main menu / Maintenance / Controller / IO
• For more information about how to assign events to physical I/O, refer to the CVI CONFIG user manual at http://resource-center.desouttertools.
com.
I/O ON
I/O OFF
I/O events are associated to physical I/O.
• Click to display the assignment.
I/O events are not associated to physical I/O.
To activate this function, you need to
have a USB stick with the right prole (congured with the Desoutter CVIKEY
software).
• If not, contact your CVIKEY manager for support.
• Click this icon to switch the signal.
6159930310_07_01/2016 - 47 -
• Use the left, right or down arrow keys to navigate from one screen to another.
• Use the scroll bar to navigate in the screen.
When the application needs a larger number of I/O, it is possible to connect I/O expanders on the eBUS network.
• Refer to "Appendix - I/O and events" to get more information.
11.1.6 - Event I/O programming
To activate these screens, you need to have a
USB stick with the right prole (congured with the
Desoutter CVIKEY software).
• If not, contact your CVIKEY manager for support.
Path: Main menu / Maintenance / Controller / IO
I/O or event ON
I/O or event OFF
The goal is to associate I/O events to the controller physical I/O. Some of the most frequently used events are already assigned.
I/O events can be classied as follows:
I/O dedicated to a tightening unit.
I/O dedicated to a tool.
I/O dedicated to a controller
• Use the left, right or down arrow keys to navigate from one screen to another.
• Use the scroll bar to navigate in the screen.
• Refer to "Appendix - I/O and events" to get more information.
Force/unforce an input event
• Click the line of the Input event to force. The button turns green. This input event is now activating the corresponding controller physical Input.
Warning!
When you quit the screen, the forced signal becomes unforced.
11.1.7 - Ping
This function is used to check the network connection with any device connected on the network.
• Select the IP address to ping.
There are 4 attempts.
• Click this icon to start the process.
• Click this icon to stop the process.
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11.1.8 - Memory
Path: Main menu / Maintenance / Controller
• Select and tap which type of information to erase from the controller memory:
- results
- user information
- Psets and Assembly Processes congurations
• Tap «Reset to factory» to reset the memory of the controller. However, the logs and user information are preserved.
11.1.9 - Calibration of the controller screen
Path: Main menu / Maintenance / Controller
Calibration is necessary when the controller is powered on for
the rst time.
• Tap on «Yes» to display the calibration screen.
• Tap each of the 5 crosses.
The controller will automatically re-calibrate the screen: the green crosses must be over the red ones as accurately as possible.
• Tap the screen.
• Press «Yes» or «No» to save or not the new calibration parameters.
If no action is done within 10 seconds, the previous parameters are kept.
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11.2 - Tool
11.2.1 - Tool identication / characteristics
Path: Main menu / Maintenance / Tool
• Use the left, right or down arrow keys:
- to navigate from one screen to another
- to change the tool
11.2.2 - Tool identication
• Enter a comment (100 characters).
11.2.3 - Tool characteristics (read-only)
The characteristics of the tools are:
- Tool family
- Motor type
- Tool type
- Gear ratio
11.2.4 - Tool conguration (read-only)
Path: Main menu / Maintenance / Tool
This screen shows the tool conguration (triggers, xed
accessories, etc...).
Available for Desoutter technicians only.
It is mandatory to calibrate the tools after they
have been modied.
• Refer to the CVIMONITOR user manual at http://
resource-center.desouttertools.com.
6159930310_07_01/2016- 50 -
11.2.5 - Tool monitoring
Path: Main menu / Maintenance / Tool
• Use the left, right or down arrow keys to navigate from one screen to another.
11.2.6 - Transducer
Calibration data are given per transducer and per tool.
11.2.7 - Temperature
The following information are displayed:
- Motor temperature limit
- Temperature Alarm Release Limit
11.2.8 - Tool counters
Path: Main menu / Maintenance / Tool
Total counter
Number of tightenings and run reverses above the tool min. torque since the manufacturing date.
Partial counter
Number of tightenings and run reverses since the last reset by using CVIMONITOR.
• Use the left, right or down arrow keys to navigate from one screen to another.
11.2.9 - Maintenance alarms
• Launch CVIMONITOR software to reset the partial counters and change the parameters.
Pop-ups are automatically displayed to alert the user to perform maintenance.
• Refer to "Appendix - Spare parts" to get more information.
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11.3 - ePOD
Path: Main menu / Maintenance
• Plug in the ePOD to the controller.
• For more information about installing the ePOD, refer to the installation manual" part no. 6159931050 at http://resource-center.
desouttertools.com.
11.3.1 - Backup/Restore
• Tap «Backup/Restore».
Manual backup The ePOD is a snapshot of the
controller.
Auto backup Each modication is saved in real-time
in the ePOD. The ePOD acts as the controller mirror.
• Press «Backup» to start the process.
• Press «Restore» to transfer the data from the ePOD to the controller.
11.3.2 - Eject
This command is mandatory to unplug the ePOD from the controller.
• Tap «Eject» before disconnecting the ePOD.
11.3.3 - Repair
• Tap «Repair» to start a recovery attempt of the data and results from the ePOD.
11.3.4 - Erase results
• Tap «Erase results» to erase all results stored in the ePOD.
6159930310_07_01/2016- 52 -
11.4 - User information
Path: Main menu/Maintenance
• Use the Filter to classify the user info codes:
- Info
- Warning
- Error
• Tap this icon to view the details of the event.
• Refer to "Appendix - User info codes" to get more information.
11.5 - Hardware and rmware versions
Path: Main menu/Maintenance/
This information is useful to exchange information with Desoutter Servicing.
• Refer to chapter 11.1.1 to update the controller.
6159930310_07_01/2016 - 53 -
Appendix - I/O and events_01/2016- 54 -
APPENDIX - I/O AND EVENTS
1 - LOGICAL OUTPUTS
Name Description Raising condition Falling condition
General status
Ready The system is free of any internal issue that could prevent it
from being fully operative. Communication between controller and tool is OK.
No error in controller nor in tool
- Quick stop activated
- Error coming from the system
Identier OK Identier received (e.g. barcode) matches masks (stays during
0.5 s at active level).
Identier received and identied
0.5 s after rising
Identier NOK Identier received (e.g. barcode) does not match masks (stays
during 0.5 s at active level).
Identier received but not identied
0.5 s after rising
User info present
User info (Info, Warning or Error) is present. User info present on
screen
No user info on screen
Keep alive ack This output is the copy of the "Keep alive" input.
It can be used by the PLC to check the controller is still running.
When "Keep alive" input raises.
When "Keep alive" input falls.
Fieldbus fault No Fieldbus.
The "Fieldbus fault" is on as long as the Fieldbus communication is not established. It switches off automatically when the communication works again.
Communication lost and/or keep alive missing.
Fieldbus communication established and keep alive present
Reporting Alarm When working with ToolsNet or CVINet: FIFO Threshold Alarm
reached. Results are stored in the controller memory and are erased when sent to ToolsNet or CVINet. This way the controller memory will never be full. A full controller memory induces result losses and traceability error. To detect communication issues with ToolsNet or CVINet, the software measures the
ll in rate (%) of the memory. When the rate overpasses
the target threshold, the Reporting alarm will switch on; maintenance operators are then able to solve the issue before loosing results.
FIFO Threshold Alarm reached
FIFO under threshold alarm.
Open Protocol activated
Open Protocol is activated in conguration Protocol is enabled Protocol is disabled
Open Protocol connected
Open Protocol is connected to the Tightening Unit At least 1 peer
connected
No peer is connected
Time synchro done
Time synchronisation completed successfully using Fieldbus data (Q_SYN in VWXML)
- -
Emergency stop Emergency stop is activated Emergency stop
activated
Emergency stop deactivated
Tool status
Tool ready The tool is ready:
- communication between controller and tool is ok
- a valid Pset has to be selected
- the tightening strategy must cope with the tool"
Tool connected AND valid Pset.
Tool disconnection, Pset selection.
Tool not locked forward
There is no tool lock in forward direction. Tool unlocked in
forward direction
New lock in forward direction
Tool not locked reverse
There is no tool lock in reverse direction. Tool unlocked in
reverse direction
New lock in reverse direction
Tool running The tool is running (CW or CCW, tightening or loosening). Tool starts to run. Turns off when the
tool stops.
Tool direction Indicates if the tool is in tightening mode.
Active: tightening mode Inactive: run reverse mode Note: independent if tool is running or not.
Entering tightening mode.
Entering run reverse mode.
Tool tightening Tool is running in tightening mode.
Pset threshold is not taken into account.
Tool start in tightening mode.
Tool stops.
Tool middle course trigger
Reects the raw state of tool middle course start trigger,
independently from Tightening Unit state.
Middle course of main trigger is reached
Main trigger is completely released.
Tool main start trigger
Reects the raw state of tool main course start trigger,
independently from the Tightening Unit state.
Trigger is pushed. Trigger is released
Appendix - I/O and events_01/2016 - 55 -
Name Description Raising condition Falling condition
Tool push start or front start trigger
Reects the raw state of tool push start or front start trigger,
independently from the Tightening Unit state.
Trigger is pushed. Trigger is released
Manual reverse in progress
The operator has selected the reverse direction on the tool and is running the tool.
Manual runreverse selected and trigger pushed.
Stays on as long as the operator is running the tool
Fastener loosened
There is a xed minimum torque value to declare that the
fastener was "loosened".
Run reverse Result generation.
New start (tool trigger or external start)
Tube nut open Indicates that the tube nut is open.
The tool can be removed from the assembly.
- Tool running
Tool maintenance alarm
Reects the different tool maintenance alarm state with or
condition.
Tool maintenance alarm 1 or 2 is active.
No tool maintenance alarm is active.
Invalid spindle settings
Tool characteristics does not match Pset parameters (e.g. negative jog times or contradictions, torque over the maximum tool torque range, speed over the maximum tool speed, maximum tool torque range, etc…)
Pset selection or tool connection.
Tool disconnection or new Pset selected.
Span failure When starting a tightening, before running the tool, the
controller checks the torque span. "Span failure" indicates that the span drifts by ±3% or more, causing a tool lockout. This fault can be due to the torque transducer or the tool electronics. The only solution is to replace the tool.
Span failure detection. Disconnecting tool
or new check without fault.
Offset failure Indicates the offset (0 point) drifts by 50 % of full scale or
more. This error exists when, at the beginning of the Pset, the torque transducer is seen to have 50 % or more of full-scale torque prior to even starting the motor. With an "Offset failure", the controller cannot adequately compensate for this transducer error and, therefore, will not allow a tightening operation to occur. The only solution is to replace the tool. Offset failures can come from a severely damaged torque
transducer, a bad eld cable or a bad controller.
Offset failure detection Disconnecting tool
or new check without fault.
Motor over temperature
Indicates that the temperature of the tool motor windings has exceeded the temperature threshold. An error message remains.
Temperature threshold:
- 100°C for xed tools
- 60°C for portable tools
The signal turns off as soon as the temperature returns below the threshold (minus hysteresis = 10°C).
Angle measurement fault
Drive detected angle sensor fault. It can be an angle sensor fault, a tool electronic fault or a combination of both. The communication is tested permanently. As soon as the fault disappears, the signal turns off.
Angle fault detection. Disconnecting tool
Angle measurement fault
Drive detected angle sensor fault. It can be an angle sensor fault, a tool electronic fault or a combination of both. The communication is tested permanently. As soon as the fault disappears, the signal turns off.
Angle fault detection. Disconnecting tool
No tool connected
Indicates that the controller is not detecting the tool. Controllers are designed to work with a range of fastening tools. The tools have an Intelligent Tool Interface (ITI) board which is continuously sending status information to the controller. If the controller requests status information from the tool and gets no response, the controller software turns on the "No tool connected" output. This output resets immediately upon successful communication with a tool.
No tool connected or tool not recognized
Tool connected and recognized.
Redundancy error
Redundancy error in case of operational control transducer and faulty monitoring transducer.
Result generation Use of "reset of
redundancy error" input, change of tool free of this error
Appendix - I/O and events_01/2016- 56 -
Name Description Raising condition Falling condition
Pset status
Pset selected bits (0..7)
Echoes the binary "Pset select bit 0 to 7" input if the corresponding Pset exists, echoes 0 if the Pset does not exist or there is no Pset selected.
New Pset selected New Pset selected
Tightening running (old cycle declared)
This indicates that the fastening operation has actually started: the tool is running and the torque is over the Pset start torque threshold. The signal switches off as soon as the fastening operation is
nished (all reports sent).
Torque reach the cycle start threshold.
The fastening
operation is nished
(all reports sent)
Tightening
nished
Indicates that a Pset report is available. Result generation. New start (tool trigger
or external start) or reset input
Tightening OK Indicates that the fastening operation (for a specic Tightening
Unit) ends correctly and that all controlled and monitored tightening parameters are within tolerances.
Result generation. New start (tool trigger
or external start) or reset input
Tightening NOK Indicates that the fastening operation (for a specic Tightening
Unit) has failed.
Result generation. New start (tool trigger
or external start) or reset input
Spindle OK Indicates that the fastening operation (for a specic tool) ends
correctly and that all controlled and monitored tightening parameters are within tolerances.
Result generation. New start (tool trigger
or external start) or reset input
Spindle NOK Indicates that the fastening operation (for a specic tool has
failed.
Result generation. New start (tool trigger
or external start) or reset input
Angle low Indicates a low angle reject.
The angle must meet or exceed this value for a correct Pset. When the angle stays below this value, it becomes a "Low angle reject" and this output is turned on. Stays on until a new fastening operation starts.
Result generation. New start (tool trigger
or external start) or reset input
Angle OK Indicates a correct angle.
The angle is inside the limits declared in the step.
Result generation. New start (tool trigger
or external start) or reset input
Angle high Indicates a high angle reject.
The angle must stay below this value to be a correct Pset. When the angle meets or exceeds this value, it becomes a "High angle reject". The tool will stop when this limit is reached and this output is turned on. Stays on until a new fastening operation starts.
Result generation. New start (tool trigger
or external start) or reset input
Torque low Indicates the peak torque low reject.
If the torque stays below the "Peak torque low limit" and results in a “Reject” Pset. This can happen when a Pset is
prematurely nished, a thread strips out or when the Pset is automatically nished due to other error conditions, such as
a High angle fault or when a Pset Time Monitor expires and causes the Pset to be terminated. Stays on until a new fastening operation starts.
Result generation. New start (tool trigger
or external start) or reset input
Torque OK Indicates a correct torque.
Torque is in inside the limits declared in the step.
Result generation. New start (tool trigger
or external start) or reset input
Torque high Indicates the peak torque high reject.
When the torque meets or exceeds this value, this output is turned on and the results is NOK. If a Peak Torque High error persists, it may be advisable to slow down the tool speed or replace the tool with one of lesser capacity. A second variable that can cause Peak Torque High errors is a badly chattering joint. Chatter is the squawking noise you hear on some fasteners at the end of the fastening operation. Chatter is induced by slip-stick and actually causes the fastener to momentarily stop rotating, then crack loose and re-start turning. This condition can cause a Peak Torque High condition. A potential solution for this is to view Psets, General Tab, and set the frequency response slide bar to Better Noise Immunity, Chattering Joint). This causes the software to average many torque readings together to minimize the possibility of using a single high frequency torque value that could trigger a peak torque high fault. Stays on as long as a new fastening operation starts.
Result generation. New start (tool trigger
or external start) or reset input
Appendix - I/O and events_01/2016 - 57 -
Name Description Raising condition Falling condition
Yellow report on tightening controller
This output reects the state of the controller yellow light. Controller yellow light
is on
New fastening operation starts
Green report on tightening controller
This output reects the state of the controller green light. Controller green light
is on
New fastening operation starts
Red report on tightening controller
This output reects the state of the controller red light. Controller red light is onNew fastening
operation starts
Lock on reject Indicates that a tool is locked out because of an incorrect
tightening operation. The controller will not continue to run the tool depending on “lock on reject option:
- until the "Error Acknowledge" input is activated.
- until a run reverse operation
- until a loosening operation"
Tightening nished
with bad result and option “Lock on reject” activated.
Input “Error acknowledge” activated or runreverse operation or loosening operation
Remove fastener
Indicates that the fastening operation resulted in a torque that exceeded the “Remove Fastener” setpoint. When correctly set, this means that the torque for any reason becomes very high. There is a risk that the fastening operation is not reliable: disassemble the joint and check parts.
Result generation. New start (tool trigger
or external start) or reset input
Tightening
nished without
timeout
Indicates that a Pset report is available and the source stop is not overall timeout.
Result generation. New start (tool trigger
or external start) or reset input
Overall time reached
Max overall time has been reached during tightening Result generation. New start (tool trigger
or external start) or reset input
Synchro out Synchro output: set to 1 when running step starts, reset to 0
when a synchro step is reached.
Start of running step. Synchro step
reached
Invalid parameter set selected
Indicates the Pset is disabled (has not been set). For example, if 3 Psets are used, Psets 1, 2 and 3 are enabled. If, however, any Pset other than 1, 2 or 3 is selected, the Pset is invalid and this output is turned on. It is possible for an Assembly Process to select invalid Psets.
Pset unselection Pset selection
Assembly Process status
Assembly Process selected bits (0..7)
Indicates the Assembly Operation per Tightening Unit currently selected (Bit 0..7)
New AP selected. AP aborted
New AP selected. AP aborted
Assembly Process running
Indicates the assembly operation is being processed. The signal is on as long as the assembly operation is running.
The signal falls down when the assembly operation is nished.
Assembly Process start.
Assembly Process
nished or aborted.
Assembly
Process nished
Indicates when an assembly operation is completed. Assembly Process
nished.
A new Assembly Process start or reset input
Assembly Process OK
Indicates when an assembly operation is completed with no rejects. The signal stays on as long as a new Assembly Process starts.
Assembly Process
nished and OK.
A new Assembly Process start or reset input
Assembly Process NOK
Indicates when an Assembly Process reject occurs. Stays on as long as a new Assembly Process starts.
Assembly Process
nished and NOK or
aborted.
A new Assembly Process start or reset input
Assembly Process aborted
When an Assembly Process has been aborted, "Assembly Process aborted" is activated. Stays on as long as a new Assembly Process starts.
Assembly Process aborted.
A new Assembly Process start or reset input
Current batch count bit (0..6)
Bit indicator of current batch count Batch count increment when batch is
nished, new start
(tool trigger or external start) or reset input or new AP selection
Remaining batch count bit (0-6)
Bit indicator of the number of remaining bolts in the batch Batch count increment When batch is
nished, new start
(tool trigger or external start) or reset input or new AP selection
Appendix - I/O and events_01/2016- 58 -
Name Description Raising condition Falling condition
Batch running A batch process is underway.
The output is set to 1 before the rst tightening operation.
A batch operation is enabled
Batch is nished or
reset input
Batch nished Indicates when the batch count equals the batch size and the
batch is declared completed. It is used together with "Batch OK" to indicate the status of a batch.
Batch is nished. New start (tool trigger
or external start) or reset input
Batch OK Indicates the status of the batch together with the "Batch
nished" output (managed by Assembly Process).
Batch is nished and
OK.
New start (tool trigger or external start) or reset input
Batch NOK Such as when the batch gets aborted…or in the case rejects
are included as part of the batch count (managed by Assembly Process).
Batch is nished and
NOK. A new AP has been selected.
New start (tool trigger or external start) or reset input
External outputs AP
External Out AP bit
Outputs that can be set or reset within an Assembly Process Depending of AP
behavior
Depending of AP behavior
External outputs PLC
External Out PLC bit (0..9)
Indicates this output is controlled by a PLC via Fieldbus (like a remote I/O). On PLC side, it is an output.
Depending on PLC behavior
Depending on PLC behavior
External outputs OP
External Out OP bit (0..9)
Outputs dedicated to Open Protocol. Depending on OP
behavior
Depending on OP behavior
Socket tray
Socket selectable (0..4)
24 V socket trays (BSD). Informs which socket can be taken by the operator.
A new socket has to be taken by the user.
No socket to be taken by the user.
Customized protocol Status
Customer protocol activated
A customer protocol has been activated in conguration Protocol is enabled Protocol is disabled
Customer protocol connected
The activated customer protocol is connected Protocol is connected Protocol is
disconnected
Customer protocol reporting alarm
The activated customer protocol has declared an alarm about result reporting of this Tightening Unit.
Alarm is raised Alarm is cleared
Q_SAS ACK start tightening job - ­RDY Controller ready - ­Q_LSN Reverse disabled - ­WGZ Tool disabled - ­Q_EDZ Result and reports reset - ­Q_XMS XML data transfer completed - ­EIO Result OK - ­ENO Result NOK - ­FSCIO Group status OK - ­FSCNIO Group status NOK - -
CVILOGIX
External Out CVILogix bit (0..100)
Indicates that this output can be used by an internal CVILOGIX application.
- -
Miscellaneous
ON On state, used to set level "1" to physical outputs. At controller startup. Never falls OFF Off state, used to set level "0" to physical outputs. At controller startup. Never falls
Appendix - I/O and events_01/2016 - 59 -
2 - LOGICAL INPUTS
Name Description Status
General commands
Start stop Tightening on state
Initiates a fastening cycle if:
- the "Spindle validation forward" is active and required by the Tightening Unit,
- a Pset is selected. A rising edge must be detected to initiate a tightening, that is the change in the state of the tool from off to on as the trigger is released, then pressed again must be detected. For the tightening to proceed, this input must remain active. If this input becomes inactive at any time during the tightening, the tightening will be aborted and the tool will stop running. At the end of tightening, a tightening can began only if signal falls and then rise. After power-up, even if this signal is active, an edge is necessary to start tightening."
State
Toggle start stop tightening on edge
This input is enabled for xed tools only (tools without trigger).
Initiates or ends a fastening cycle. A cycle can be initiated only if:
- the "Spindle validation forward" is active and required by the Tightening Unit
- the Pset is selected If no tightening is currently executed, a rising edge will initiate a tightening. A falling edge has no effect on the tightening to proceed. If a tightening is in execution, a rising edge will stop it.
Rising edge
Reverse direction When activated, the tool green & red lights are ashing to indicate that the Tightening Unit
reverse direction is selected. This signal status is not controlled during a tightening but only when tool is not running.
State
Error acknowledge Enables the "Reject lockout" function. When locked out, the tool cannot run until this input
is reset.
Rising edge
Reset When input reset raises (and there is no cycle running):
- defaults are acknowledged
- batch counter of current Assembly Process is reset
- reports lights on controller and tool are set off
- result on display is erased but the last 5 result values on Vision display stay readable
- in Pset mode, Pset selected remains unchanged. In AP mode, AP is aborted.
- ready output stay on
- echo identier is reset
When input reset raises (and there is cycle running):
- tightening is immediately stopped
- defaults are acknowledged
- batch counter of current Assembly Process is reset
- at tightening end, there is no report generated.
- at tightening end, it is impossible to start a new tight, reset input must be released rst.
- in Pset mode, Pset selected remains unchanged. In AP mode, AP is aborted.
- ready output stay on
- echo identier is reset
State
Reset only status When the input "Reset" raises during the Pset running:
- tightening is immediately stopped Resets only:
- Tightening OK/NOK/nished
- Tool OK/NOK
- Batch OK/NOK/Finished The Assembly Process is not aborted. Result values (angle, torque) are still present in Fieldbus. LEDs on tool and controller are not affected.
State
Ack error message Acknowledge error message displayed on HMI. Rising edge Force Pset mode Forces the Tightening Unit to switch in Pset mode in order to temporary run Psets (nothing
saved). When AP mode + input state high, then switch to Pset mode. When Temporary Pset mode + input state low, then switch to AP mode. Switching on the controller power with the input set will switch to Pset mode. Other cases do nothing.
State
Ack result Acknowledges the current result.
The tool is then unlocked and can tight again. Formerly dedicated to Fieldbus only, this behaviour is now also available for IOs and Open Protocol.
Rising edge
Keep alive Input used to check that the controller is still alive.
State of this input is copied to "Keep alive ack" output. This input is also used by a PLC to inform the controller that Fieldbus communication is working.
State
Time Synchro Trigger Execute date & time synchronisation from Fieldbus (SYN in VWXML protocol) Rising edge
Appendix - I/O and events_01/2016- 60 -
Name Description Status
Enable access manager
Enable/disable access manager State
Lock display Lock/unlock the controller display. State Restart Controller Reboots the controller.
Everything must be done by the software before using this input
Rising edge
Tools commands
Tool validation forward
Enables the tool to run the selected Pset. Note: the forward and reverse validation can be done by setting both validations on the same input. When the validation signal falls down, the tool stops.
State
Tool validation reverse
Enables the tool run reverse. Note: the forward and reverse validation can be done by setting both validations on the same input. When the validation signal falls down, the tool stops.
State
Reset tool locks Reset tool locks, only the none safety tool locks will be affected Rising edge Tool stop Stops the tool. Rising edge Tool blue light ctrl
by IO
1 = Tool blue light is controlled by IO 0 = Tool blue light is managed by the controller
State
Tool blue light If "Tool blue light ctrl by IO" is set to 1 (see upward) then:
1 = tool blue light is set to on 0 = tool blue light is set to off
State
Tool green light ctrl by IO
1 = Tool green light is controlled by IO 0 = Tool green light is managed by the controller
State
Tool green light If "Tool green light ctrl by IO" is set to 1 (see upward) then:
1 = tool green light is set to on 0 = tool green light is set to off
State
Tool red light ctrl by IO1 = Tool red light is controlled by IO
0 = Tool red light is managed by the controller
State
Tool red light If "Tool red light ctrl by IO" is set to 1 (see upward) then:
1 = tool red light is set to on 0 = tool red light is set to off
State
Tool yellow light ctrl by IO
1 = Tool yellow light is controlled by IO 0 = Tool yellow light is managed by the controller
State
Tool yellow light If "Tool yellow light ctrl by IO" is set to 1 (see upward) then:
1 = tool yellow light is set to on 0 = tool yellow light is set to off
State
Tool white light ctrl by IO
1 = Tool white light is controlled by IO 0 = Tool white light is managed by the controller
State
Tool white light If "Tool white light ctrl by IO" is set to 1 (see upward) then:
1 = tool white light is set to on 0 = tool white light is set to off
State
Reset of redundancy error
Resets redundancy error only. State
Pset commands
Pset select bit (0..7) Used to select Psets.
These inputs must be in the desired state BEFORE the activation of the cycle start input. If the selected Pset is zero, there is no Pset selected.
State
Select previous Pset Select lower number Pset. Rising edge Select next Pset Select higher number Pset. Rising edge External stop abort
Pset
This input is used with proximity detectors to end immediately Pset running. The user can choose which state or transition will stop the Pset: No, Rising, Falling, Change, High, Low. When a Pset is aborted with this input, the Pset result is NOK.
Rising edge or state
External stop to next step
This input is used with proximity detectors to end the running step. The user can choose which state or transition will stop the Pset : No, Rising, Falling, Change, High, Low. The user can also choose the step result when the stop request occurs: OK, NOK, Monitoring (Monitoring means that the result is computed depending on monitoring requested).
Rising edge or state
Synchro in Step synchronisation input.
The step starts when a transition to 0 is detected.
State
Appendix - I/O and events_01/2016 - 61 -
Name Description Status
Assembly Process commands
Assembly Process selection bit (0-7)
Used to select an Assembly Process. These inputs must be in the desired state BEFORE the activation of the assembly process start input.
Rising edge
Abort assembly process (tightening unit)
The "Abort assembly process" input stops the Assembly Process being processed.
The Assembly Process is nished.
The Assembly Process result is memorized as "aborted" and “AP aborted” and "AP NOK" events are set.
Rising edge
Batch-1 The "Batch-1" input allows the operator to select the previous operation of a batch
whatever the result of the next operation. The batch counter is decremented. The action is recorded OK or NOK according to the result and "Batch-1 event" is set.
Rising edge
Batch+1 In case you cannot complete the current operation of a batch, jump to the next one by
using the external input "Batch+1". The action is declared as NOK and "Batch+1" event is set.
Rising edge
Restart batch Restarts the current batch of the current Assembly Process step.
The "Restart batch" event is set.
Rising edge
Reset number of retries
Reset the number of retries counter. If the max counter has been reached, the tool is unlocked.
Rising edge
External inputs AP
External in AP bit (0..9)
Inputs used in Assembly Process in start conditions or in assembly actions sense input Rising edge
External inputs PLC
External In PLC bit (0..9)
Indicates this input can be used by an PLC via Fieldbus (like a remote I/O). For PLC side, it is an input.
State
External inputs OP
External In Open Protocol 1-8
Inputs used in Open Protocol. They can be monitored from the Open Protocol client by subscription. Theses DigIn are named "External monitored 1..8" in Open Protocol
specication.
State
Socket tray
Socket lifted bit (0..4) Used with CVI II controllers only: 24V socket trays (BSD).
Informs which socket has been lifted.
State
Customized protocol commands
PFCS END OF CYCLE
Input used in PFCS Chrysler to ush the result FIFO when the operator has completed the
work
Rising edge
SAS Starts tightening job State RST Resets any running tightening job State LSN Disables reverse State TOL Tool validation State STR Tool start State EDZ Resets results State XMS Synchronous XML State XMA XML activated State
CVILOGIX
External In CVILogix bit (0..100)
Indicates that this input can be used by an internal CVILOGIX application State
Appendix - I/O and events_01/2016- 62 -
Appendix - User info codes_01/2016 - 63 -
Code no.
Description Resolution procedure
2 Tool connected 1- The tool is connected and correctly recognized by the controller. 3 No tool connected 1- Tool has been disconnected.
2- If the tool is not physically disconnected, check the tool cable.
4 Span failure 1- Span value from torque sensor is outside bounds.
2 -Try once again to start the tool with no mechanical constraints. If the problem occurs again, contact your Desoutter representative for support
5 Offset failure 1- Offset value from torque sensor is outside bounds.
2- Try once again to start the tool with no mechanical constraints. If the problem occurs again, contact your Desoutter representative for support.
6 Tool motor rotor locked 1-Unable to start tool motor (rotor is locked), change your tool
2-Contact your Desoutter representative for support
7 Tool motor too hot 1- Tool is locked because its maximum motor temperature has been reached.
2- Tool will remain locked until the motor temperature comes back to its normal value.
8 Tool angle fault 1- Problem detected with the tool angle sensor
2- The tool needs maintenance. 3- Contact your Desoutter representative for support
9 Tool invalid parameters 1- Please check the tool compatiblity.
2- The tool memory cannot be read or is invalid. 3- The tool needs maintenance. If the problem occurs again, contact your Desoutter representative for support.
10 Tool calibration alarm date expired 1- The tool calibration date has expired.
2- A tool calibration procedure needs to be done to ensure the measurement accuracy.
12 Tool EEPROM could not be read 1- The tool memory cannot be read or is invalid.
2- The tool needs maintenance. If the problem occurs again, contact your Desoutter representative for support.
13 Tool motor bad ground connection 1- Phase-phase or phase to ground shortcircuit.
2- Disconnect the tool. Contact your Desoutter representative for support.
14 Tool torque power default 1- The torque sensor is not corrrectly supplied
2- The tool needs maintenance. If the problem occurs again, contact your Desoutter representative for support.
15 Tool locked on reject 1- The tool is locked forward after a NOK.
2- Unlock the tool in function of the "lock on reject option" selection i.e. by reversing, loosening or input.
16 Tool locked by Open Protocol 1- Tool has been locked by Open Protocol
2- Unlock the tool by sending an Enable tool message via Open Protocol
17 Loosening prohibited 1- Loosening is prohibited
2- The loosening is disabled in the Assembly action 3- The batch count type OK + NOK is used
18 Tool torque out of range 1- The target torque value is above the tool max. torque.
2- Check Pset settings against tool characteristics.
19 Tool communication error 1- Tool communication error.
2- Check tool and cable connections. If the problem occurs again, contact your Desoutter representative for support.
20 Tool LED over current 1-Tool LED are not corrrectly supplied
2- Disconnect and reconnect the tool. If the problem occurs again, contact your Desoutter representative for support.
21 Number of retries reached 1- The number of retries max has been reached.
2- The tool is locked.
3- The running Assembly Process has to be aborted. 22 Tool locked, lift correct socket 1- The tool is locked. Put all sockets back and lift the correct socket(s) combination. 23 Unsupported tool 1- The tool connected to the controller is not supported.
2- Contact your Desoutter representative for more information. 24 Tool loosening prohibited by VW
XML
1- Loosening is disabled by VWXML protocol
25 Tool tightening prohibited by VW
XML
1- Tightening is prohibited by VWXML protocol
26 Tool maintenance alarm 1 1- Tool maintenance tightening counter has been reached 27 Tool maintenance alarm number 2 1- Tool maintenance tightening counter has been reached 28 CVI3 and ExBC SW versions
incompatible
1 - Battery tool version and controller version are not compatible.
29 The battery is empty 1- The battery is discharged. The tool cannot tighten.
2- Recharge the battery. 30 The battery is low 1- The battery is low.
2- Recharge the battery. 31 Battery error 1- Abnormal battery voltage, the tool cannot tighten.
2- Recharge the battery. If the problem occurs again, replace the battery.
APPENDIX - USER INFO CODES
Appendix - User info codes _01/2016- 64 -
Code no.
Description Resolution procedure
32 Tool display error 1- Board display malfunction.
2- Contact your Desoutter representative for support. 33 Tool time error 1- The tool time is not set correctly. The tightening results will not be time stamped.
2- Connect the tool to the controller to set date and time. 34 Tool memory error 1- The tool memory does not work properly.
2- Contact your Desoutter representative for support. 35 Tool memory locked 1- The tool memory is locked to protect old data from rewriting.
2- Connect the tool to E-dock to retrieve old data. 36 Tool memory full 1- The tool memory is full.
2- Connect the tool to the controller to empty the memory. 37 Tool trigger error 1- The tool trigger does not work properly.
2- Check and clean the trigger. If the problem occurs again, contact your Desoutter representative
for support. 38 Tool logs are available 1- Unexpected tool software exception
2- Log le has been generated by the tool
3-Contact your Desoutter representative for support 39 Tightening Unit cong error 1- Tightening Unit settings are invalid 40 Tool over speed 1- Motor speed exceeds 130% of its maximum value.
2- Check tool parameters.
3- Wrong motortune parameters. Contact your Desoutter representative for support. 41 The tool is unauthorized 1- The tool connected to the controller is not authorized.
2 Maximum number of battery tool reached or tightening unit associated doesn't exist anymore
3- Check the ePOD connection and capacity. 42 Tool locked by GeoPositioning 1- Tool has been locked by GeoPositioning
2- Unlock the tool by moving the tool in its dened area
45 Anormal battery high voltage,
check your battery
1- Anormal battery high voltage, check your battery.
2- This error can due to charger malfunction or end of life battery. 46 Anormal battery current
consumption, check your PSet settings
1- Anormal battery current consumption, check your PSet settings.
2- This error can due to speed settings.
47 Battery is too low, check your
battery
1- Battery is too low, check your battery.
2- If the problem occured again, change the battery with a new one. 48 Battery type not allowed 1- Battery type not allowed.
2- Change your battery type or your conguration.
49 Access denied on controller Access denied on controller 50 Incompatible network parameters Incompatible network parameters 51 Epod connected Epod connected 52 Incorrect network parameters Incorrect network parameters 53 No TU available No TU available 54 Pairing success Pairing success 55 EDock already present on
controller
EDock already present on controller
56 Epod disconnected Epod disconnected 58 Tool locked by GeoTracking 1- Tool has been locked by GeoTracking
2- Unlock the tool by moving the tool in its dened are
59 New tool detected No procedure 60 Tool synchro ongoing No procedure 100 Tool cable id invalid parameters 1- Invalid tool cable parameter, check that the tool cable is Desoutter certied
2- Contact your Desoutter representative for support 101 Tool cable id not detected 1- Tool cable communication error, check that the tool cable is Desoutter certied
2- Contact your Desoutter representative for support 102 Tool cable id not certied 1- Tool cable authentication error, check that the tool cable is Desoutter certied
2- Contact your Desoutter representative for support 199 Serial console activated 1- The serial console is activated.
2- Warning, this console is dedicated only to debug purposes and should not be used in production 200 Quick stop activated 1- The quick stop has been activated
2- Check the Phoenix connector 201 Replace backup battery 1- The real time clock backup battery needs to be replaced. 202 Fieldbus connection lost 1- Fieldbus connection with PLC is lost.
- no heartbeat is received from PLC
- the cable is broken or disconnected
- the PLC is off line or not powered
2- Check the Fieldbus conguration.
204 Tool not validated by IO 1- Tool locked by I/O.
2- Check the I/O settings: the "Tool validation" must be active to unlock the tool. 205 Torque settings and tool mismatch 1-Invalid Torque setting, torque is greater than tool characteristics
2-Check Pset settings with the current tool characteristics
Appendix - User info codes_01/2016 - 65 -
Code no.
Description Resolution procedure
206 Speed settings and tool mismatch 1-Invalid speed setting, speed is greater than tool characteristics
2-Check Pset settings with the tool max. speed. 207 Assembly process done 1- Assembly Process is done, the tool is locked
2- Select new Assembly Process to unlock the tool 208 Invalid run reverse parameters 1-Invalid Run reverse setting, torque or speed are greater than tool characteristics or reverse
strategy is not supported
2-Check Pset settings with the current tool characteristics 209 Pset invalid parameters 1 - Software internal error.
2 - Pset is corrupted. Try to transfer it again to the controller.
3 - If the error persists contact your Desoutter representative for support. 210 Invalid Pset selected 1- The Pset currently selected does not match the selectable one in the Assembly Process. 211 Invalid trigger conguration 1- The tool currently connected to the CVI3 is not equipped with the trigger required by the tool
trigger conguration
2- Adjust your tool trigger conguration to the tool connected or change the tool according to the
expected trigger conguration
212 Result could not be persisted 1- It was not possible to persist the tightening result in the controller
2- Contact your Desoutter representative for support 213 Drive connection lost 1- Connection with the drive has been lost.
2- Reboot the controller.
3- If the issue remains, contact your Desoutter representative. 214 RS232 power short circuit 1- Serial peripheral default.
2- Disconnect and reconnect.
3- Check the serial peripheral. 215 Drive current calibration failed 1- Current calibration failed.
2- Try once again.
3- If the problem occurs again, contact your Desoutter representative for support. 216 Drive current too high 1-Max current exceeded.
2-Contact your Desoutter representative for support 217 Drive disabled 1-Drive disabled by external source.
2-Contact your Desoutter representative for support 218 Drive gate voltage too low 1- Drive hardware failure.
2- Safety issue: contact your Desoutter representative for support 219 Hardware channel failure 1- Drive hardware failure.
2- Safety issue. Contact your Desoutter representative for support. 220 Hardware trip 1- Drive hardware failure.
2- Safety issue. Contact your Desoutter representative for support. 221 Drive heart bit error 1- Drive hardware failure.
2- Safety issue. Contact your Desoutter representative for support. 222 Drive heatsink temperature high 1- Heatsink too warm.
2- Let the controller cool down. 223 Drive init error 1- Software failure.
2- Restart the controller.
3- If the problem occurs again, contact your Desoutter representative for support. 224 Drive junction temperature high 1- Power electronics too warm.
2- Let the controller cool down. 225 Drive missing angle 1- Tool communication error.
2- Check tool and cable connections. If the problem occurs again, contact your Desoutter
representative for support. 226 Drive missing torque 1- Tool communication error. Check tool and cable connections.
2- Try once again, if the problem occurs again, contact your Desoutter representative for support. 227 Drive motor stalled 1- Motor stalled (could be missing phase, wrong motortune or power electronics failure)
2- Try once again, if the problem occurs again, contact your Desoutter representative for support. 228 Drive Software Error 1- Software failure
2- Restart the controller.
3- If the problem occurs again, contact your Desoutter representative for support 229 Drive PWM watchdog error 1- Software failure.
2- Restart the controller.
3- If the problem occurs again, contact your Desoutter representative for support. 230 Drive DC bus voltage high 1- Max current exceeded. DC-bus voltage high
2- Contact your Desoutter representative for support 231 Drive DC bus voltage too low 1- Power failure. DC-bus voltage low
2- Contact your Desoutter representative for support. 232 Fieldbus module not recognized
not a Desoutter one
1- The Fieldbus module plugged in the controller cannot be run. It is not an authorized Desoutter
module.
2- Contact your Desoutter representative for more information. 233 CVINet FIFO full 1- The CVINet result FIFO is full, the CVINet connection has been lost
2- Check the CVI3 Ethernet cable
3- Check CVI3 Ethernet conguration
4- Check if CVINet is running correctly
Appendix - User info codes _01/2016- 66 -
Code no.
Description Resolution procedure
234 Fieldbus module mismatch 1-The Fieldbus module declared in conguration is not the same that the one present in controller
(e.g. Probus declared but a Pronet module in CVI3).
235 Warning max speed setting 1- Invalid speed setting: speed is greater than tool characteristics
2- By default, speed setting has been replaced with tool max speed. 236 ToolsNet FIFO full 1- The ToolsNet result FIFO is full, the CVINet connection has been lost
2- Check the CVI3 Ethernet cable
3- Check CVI3 Ethernet conguration
4- Check if ToolsNet is running correctly 237 Fieldbus invalid process data 1- The Fieldbus mapping has too many items. 238 Fieldbus invalid device address 1- The device address affected to Fieldbus is invalid. 239 Fieldbus invalid communication
settings
1- Fieldbus communication settings are invalid
240 VW XML protocol not authorized 1- The selected XML protocol is not authorized (check the ePOD characteristics) 241 CVINET FIFO alarm 1- The CVINet result FIFO has reached alarm threshold, the CVINet connection has been lost
2- Check the CVI3 Ethernet cable
3- Check CVI3 Ethernet conguration
4- Check if CVINet is running correctly 242 ToolsNet FIFO alarm 1- The ToolsNet result FIFO has reached alarm threshold, the CVINet connection has been lost
2- Check the CVI3 Ethernet cable
3- Check CVI3 Ethernet conguration
4- Check if ToolsNet is running correctly 243 PFCS not authorized 1- The selected PFCS protocol is not authorized (check the ePOD characteristics) 244 Accessory disconnected 1- The accessory at the given address has been disconnected from the eBUS of the CVI3.
2- Check the accessory cable. 245 Wait for report acknowledgement Acknowledge report with its corresponding input 246 Problem in synchro I/O cable or
conguration
1- Error detected on synchronisation input
2- Check the conguration of I/O
3- Check the synchronisation cable 247 Conict of versions for XML
protocol
1- Conict detected in Audi / VW XML protocol version.
2- Check the coherence of the version between the controller and master PC/PLC 248 SAS order fail 1- Fieldbus SAS order has failed.
2- Check the value of RRGI, SIO, etc. 249 XML PRG value set by PLC is 0 1- The PRG value 0 has been set by Fieldbus. 250 Pset corrupted 1- Pset is not dened correctly
2- Check the Pset 251 No Pset selected 1- No Pset is selected
2- Select a Pset before start order 252 No tool involved 1- No tool is involved for the requested tightening
2- Check tool validation 253 Incorrect tool Id dened in Pset 1- Pset is not dened correctly.
2- One tool declared in the Pset is not part of the tightening unit
3- Check the Pset. 254 Drive communication error 1- Error detected in drive communication
2- Restart the controller
3- If the problem occurs again, contact your Desoutter representative for support 255 Drive choke too hot 1- Power electronics too warm.
2- Let the controller cool down. 256 Tool motor too hot 1- Tool is locked because its maximum motor temperature has been reached.
2- Tool will remain locked until the motor temperature comes back to its normal value. 257 Impossible to start remotely 1- Verify the tool trigger is correctly pushed 258 Calibration need Pset mode for
this TU
1- For tool calibration, the Tightening Unit has to be in Pset mode
2- Change the Tightening Unit mode into Pset mode. 259 Reset input is active 1- "Reset" input is active
2- The Tightening Unit will unlock when input switchs to inactive state. 260 IPM protocol not authorized 1- The selected IPM protocol is not authorized (check the ePOD connection) 261 Locked by IPM 1- IPM protocol has locked the controller
2- Check the connection with the IPM gateway
3- Check CVI3 IPM conguration
262 Open Protocol connection lost 1- Open protocol connection has been lost 263 Socket tray conict For this Tightening Unit, do not associate more than one socket combination to a Pset 264 Too many steps in PSet Check that an Epod3 is connected to the controller to enable more steps per pset 265 Socket(s) usable with more than
one TU
Recongure sockets combination to resolve conicts
266 Message: Incoming message received wth dynamic text 267 Result transfer error Result transfer error 268 CVI3 and CVI NET SW versions
incompatible
CVI Net and CVI3 are incompatible. Please update CVI Net software
269 Pset modied No procedure
Appendix - User info codes_01/2016 - 67 -
Code no.
Description Resolution procedure
300 Save log started 1- Saving the CVI3 logs to USB key has started 301 Save log done 1- Saving the CVI3 logs to USB key has ended 310 Identier accepted 1- An identier has been received and accepted.
2- The identier is matching an Assembly process start condition 311 Identier rejected 1- An identier has been received
2- The identier does not match any Assembly process start condition
312 Access right expired 1- The access rights on the USB key cannot be read
2- Unplug the key and insert it again
3- If the issue is persistent, the access right le is probably corrupt
4- Contact your CVI Key administrator. 313 Access right unreadable 1- The access rights on the USB key could not be read
2- Try unplugg the key and insert it again
3- If the issue is persistent, the access right le is probably corrupt contact your CVI Key
administrator 314 CVIKey plugged 1- an access key has been plugged 315 CVIKey unplugged 1- an access key has been unplugged 316 Barcode lost no procedure 400 Default network conguration set 1- Network conguration has been set to default. 401 Network conguration failed 1- Network conguration failed.
2- Check your settings.
3- If the problem occurs again, contact your Desoutter representative for support. 500 CVILogix user info Message generated by CVILOGIX program 501 CVILogix user info Message generated by CVILOGIX program 502 CVILogix user info Message generated by CVILOGIX program 888 Controller software updated no procedure 889 Device Software Updated Device Software Updated 890 Device Software Error Device Software Error 891 Controller started No procedure 899 Software downgrade not allowed 1- The SW downgrade is not allowed for this version
2- Check the CVI3 image version on your USB key
3- If the update is still failling, contact your Desoutter representative 900 CVI3 Software update failed 1- The SW upgrade failed
2- Do not remove the USB key and try to restart the CVI3
3- If the upgrade is still failing, contact your Desoutter representative 901 CVI3 Software image not found 1- The SW upgrade failed, no CVI3 image (*.cvi3) was found at the USB key root directory
2- Check your USB key, it must have only one CVI3 image 902 CVI3 Software image invalid 1- The SW upgrade failed, the CVI3 image copied on your USB key is corrupted
2- Remove and copy again your CVI3 image
3- Try another USB key
4- Contact your Desoutter representative for more information 903 CVI3 Software updater missing 1- The SW updater is not available or broken
2- Contact your Desoutter representative for more information 904 CVI3 save parameter utility not
found
1- The save parameters utility is not available
2- Contact your Dessouter representative for upgrade 905 CVI3 save parameter to key
failed. Key is full
1- Your USB key is full, all data were not saved
2- Delete your old backup les and try again
906 CVI3 save parameter failed 1- An error occurred during backup, data were not saved.
2- Check the available space on your key, delete les and try again.
3- If the problem persists, contact the Desoutter support team. 907 Wrong USB port 1- Your USB device is plugged into the wrong port
2- If your device is a USB key, plug it into the USB front port
3- If your device is a USB barcode reader or keyboard, plug it into the bottom USB ports 908 Too many USB HID devices
connected
1- Too many USB devices (barcode reader or keyboard) are plugged to the controller
2- Remove all devices and plug them again to the bottom USB ports only. 909 USB HID device error 1- Your USB device is not supported by the CVI3 controller
2- Only USB barcode reader and USB keyboard are supported, if you use one of them, contact your
Dessouter representative for upgrade 910 CVILOGIX save error 1- Plug a USB key to the front panel.
2- Check available space on your USB key, delete some old backup and try again.
911 CVILOGIX load error 1- Plug a USB key to the front panel.
2- The .zip le was not found, check that it is in the correct directory.
912 ePOD backup failed 1- Check the ePOD connection.
2- Contact your Desoutter representative for support. 913 ePOD restore failed 1- Check the ePOD connection.
2- Contact your Desoutter representative for support. 914 Maintenance ongoing Maintenance ongoing: Refer to user manual 915 Inconsistent version 1- The SW version of all CVI3 controllers must be identical
2- Update rmware
Appendix - User info codes _01/2016- 68 -
Code no.
Description Resolution procedure
916 Workgroup not authorized 1- You need to connect an epod3 on the Workgroup Primary controller 917 Invalid accessory
conguration
1-The accessory conguration is not correct
2-Check type of elements and events associated 918 Emergency stop activated 1- The emergency stop has been activated
2- Check the M8 connector 919 additional transducer
conguration error
1- The additional transducer's maximum torque is lesser than the embedded transducer's
maximum torque
2- The Pset uses an additional transducer though non is installed on tool 920 Controller reset to factory
settings
ePod automatic backup must be congure again if needed
921 Pset execution is not
authorized
1-Check used features allowance
2-Contact your Desoutter representative for support 922 Additional transducer span
failure
1- Span value from additional torque sensor is outside bounds.
2 -Try once again to start the tool with no mechanical constraints. If the problem occurs
again, contact your Desoutter representative for support 923 Additional transducer offset
failure
1- Offset value from additional torque sensor is outside bounds.
2- Try once again to start the tool with no mechanical constraints. If the problem occurs
again, contact your Desoutter representative for support. 924 Tool calibration required 1-Perform a calibration of the tool on CVI3
Appendix - Fieldbus_01/2016 - 69 -
APPENDIX - FIELDBUS
1 - DATA MAPPING TYPES AND
VARIABLES
1.1 - Data type
• Choose the type of the data representation in memory:
Format Description Size (bytes) Float Floating point (IEE754) 4 Char ASCII string 1..128 Uint32 Unsigned 32 bits 4 Uint16 Unsigned 16 bits 2 Uint8 Unsigned 8 bits 1 Sint32 Signed 32 bits 4 Sint16 Signed 16 bits 2 Sint8 Signed 8 bits 1 Bool Boolean 1 INT16
DEC16
Integer part on 16 bits + decimal part on 16 bits.
4
1.2 - Char (ASCII string)
If you choose "Char", extra parameters are necessary to set the ASCII string:
The "Size" is automatically computed. However, you can put a value to truncate value in memory.
1.3 - Alignment
The oating point and integer values are rst converted
into a chain of characters and then aligned according to the
selected option within the total size of the eld.
Examples (green background denoting effective eld
length)
CVI3
value
Conguration
Data in PLC
memory
Integer part
Dot format
Number of
decimals
Size
Insignicant
zero
Alignment
4 4 No 0 4 No Right 4
4 4 No 0 4 No Center 4
4 4 No 0 4 No Left 4
4 2 Point 1 6 No Right 4 . 0
4 2 Point 1 6 No Center 4 . 0
4 2 Point 1 6 No Left 4 . 0
4 4 No 0 4 Yes Right 0 0 0 4
4 4 No 0 4 Yes Center 0 0 0 4
4 4 No 0 4 Yes Left 0 0 0 4
4 2 No 0 4 Yes Right 0 4
4 2 No 0 4 Yes Center 0 4
4 2 No 0 4 Yes Left 0 4
• Note that in case of centering if the resulting string of characters cannot be centered perfectly, more spaces are added on the left side of the string.
Appendix - Fieldbus_01/2016- 70 -
1.4 - Saturation
If the value exceeds the capacity of representation by the output string, then the maximal representable value is used instead.
Examples (alignment always “Right”, green background
denoting effective eld length)
CVI3
value
Conguration
Data in PLC
memory
Integer part
Dot format
Number of
decimals
Size
10000 4 No 0 4 9 9 9 9
-10000 4 No 0 4 – 9 9 9
99,99 4 No 0 4 9 9
-99,99 4 No 0 4 – 9 9
100 2 Dot 2 6 9 9 . 9 9
-100 3 Dot 2 6 – 9 9 . 9 9
-100 2 Dot 2 6 – 9 . 9 9
100 1 Dot 1 3 9 . 9
-100 1 Dot 1 3 – . 9
10 1 No 0 1 9
-1 1 No 0 1 0
Note that the “insignicant zeroes present” option has no impact on the maximal representable value.
1.5 - UINT32 UINT16 UINT8
Data are represented as unsigned integer binary. If value exceeds the capacity of selected type, then the maximal
value of the specied type is used. Negative can not be
represented.
Examples:
CVI3 value
Data in PLC memory
UINT8 UINT16 UINT32
99,99 99 (0x63) 99 (0x0063) 99 (0x00000063)
-99,99 0 (0x00) 0 (0x0000) 0 (0x0000000000)
999,9 255 (0xFF) 999 (0x03E7) 999 (0x000003E7) 9999 255 (0xFF) 9999 (0x270F) 9999 (0x0000270F) 9999,9 255 (0xFF) 9999 (0x270F) 9999 (0x0000270F) 99999 255 (0xFF) 65535 (0xFFFF) 99999 (0x0001869F)
1.6 - SINT32 SINT16 DINT8
Data are represented as signed integer binary. If value exceeds the capacity of selected type, then the maximal
value of the specied type is used.
Examples:
CVI3 value
Data in PLC memory
INT8 SINT16 SINT32
99,99 99 (0x63) 99 (0x0063) 99 (0x00000063)
-99,99 -99 (0x9D) -99 (0xFF9D) -99 (0xFFFFFF9D)
999,9 127 (0x7F) 999 (0x03E7) 999 (0x000003E7) 9999 127 (0x7F) 9999 (0x270F) 9999 (0x0000270F) 9999,9 127 (0x7F) 9999 (0x270F) 9999 (0x0000270F) 99999 127 (0x7F) 16383 (0x7FFF) 99999 (0x0001869F)
1.7 - BOOL
Data are represented as a boolean using 1 byte (8 bits) signed integer binary. If value is equal to zero, then value seen by PLC is 0, otherwise value is 1. Negative values cannot be represented using this type.
Examples:
CVI3 value Data in PLC
memory
0 0 99,99 1
-99,99 0 999,9 1 9999 1 9999,9 1 99999 1
1.8 - INT16 DEC16
In this format, the integer is expressed in binary format in 16 bits and decimal part in the remaining 16 bits. The total number of digits is 4 and maximum number of digits is 2 which can be summarized as follows:
Digits for
integer part
Digits for
decimal part 1 2 2 2 3 1 4 0
Negative values cannot be represented using this format.
Examples:
CVI3 value
Data in PLC memory
Integer part Decimal
part
Complete value
99,99 99 (0x63) 99 (0x63) 0x00630063
-99,99 0 0 (0x0) 0x00000000 999,9 999 (0x03E7) 9 (0x9) 0x03E70009 9999 9999 (0x270F) 0 (0x0) 0x270F0000 9999,9 9999 (0x270F) 0 (0x0) 0x270F0000
1.9 - Multiplier coefcient
This coefcient is a value which is multiplied with the variable
before being copied in memory. For example, you set
“Multiplier Coefcient” to 10 ; then if the variable is equal to 2
then PLC will read 20 (=2x10).
Appendix - Fieldbus_01/2016 - 71 -
1.10 - Inputs variables
Inputs variables are data coming from the controller and sent to the PLC.
Name Description ASCII values
Numerical values or binary format
Reset condition
Set condition
General Status
Controller name Controller name Never
CVi3 start or new
conguration
Tightening unit name Tightening Unit name Never
CVi3 start or new
conguration
CVI3 outputs State of the 8 controller outputs
"Identier %1
...
Identier %4"
Identier #1 stored in result. Tight start Result received
User info code
"Info, error or warning" value displayed
Error, warning or info displayed.
"List of error and warning empty."
Constant
Used to set a constant read by the PLC.
Keep alive value ack.
Mirror of "Keep Alive" value in PLC output.
Controller start
New value in Keep Alive Value
User Variable 1 ack.
Mirror of User Variable 1 in PLC output
Controller start
New value in User Variable 1
User variable 2 ack.
Mirror of User Variable 2 in PLC output
Controller start
New value in User Variable 2
Identier echo Last accepted identier
Controller start
New value in User Variable 2
Tool Status
Tool model
Tool model connected (e.g. EAD50-
900)
- -
Tool disconnection
Tool connection
Tool serial number Tool serial number - -
Tool disconnection
Tool connection
Tool max torque Tool maximum torque in TU units - -
Tool disconnection
Tool connection
Tool max speed Tool maximum speed in rpm - -
Tool disconnection
Tool connection
Spindle comment Comment written in tool memory. - -
Tool disconnection
Tool connection
Tool calibration value 1Calibration value for tool sensor 1
- -
Tool disconnection
Tool connection
Tool calibration value 2Calibration value for tool sensor 2
- -
Tool disconnection
Tool connection
Appendix - Fieldbus_01/2016- 72 -
Name Description ASCII values
Numerical values or binary format
Reset condition
Set condition
Pset Status
Pset selected If of Pset currently selected
Tightening result Tightening result
"“A” = accepted “R” = rejected"
"0 = no result 1 = accepted 2 = rejected"
Tight start Result received
Final torque
Final torque in N.m. (last step); if used with additional transducer this value concerns the value of the transducer in charge of control.
Tight start Result received
Torque trend
Torque trend (last step); if used with additional transducer this value concerns the value of the transducer in charge of control.
""" "" ""<"" "">"" ""="""
"0 = no result 1 = min 2 = max 3 = accepted"
Tight start Result received
Min. torque
Min torque (last step); if used with additional transducer this value concerns the value of the transducer in charge of control.
Tight start Result received
Target torque
Target torque (last step); if used with additional transducer this value concerns the value of the transducer in charge of control.
Tight start Result received
Max torque
Max torque (last step); if used with additional transducer this value concerns the value of the transducer in charge of control.
Tight start Result received
Final angle
Final angle in degrees (last step); if used with additional transducer this value concerns the value of the transducer in charge of control.
Tight start Result received
Angle trend
Angle trend (last step); if used with additional transducer this value concerns the value of the transducer in charge of control.
""" "" ""<"" "">"" ""="""
"0 = no result 1 = min 2 = max 3 = accepted"
Tight start Result received
Min. angle
Min angle in degrees (last step); if used with additional transducer this value concerns the value of the transducer in charge of control.
Tight start Result received
Target angle
Target angle in degrees (last step); if used with additional transducer this value concerns the value of the transducer in charge of control.
Tight start Result received
Max. angle
Max angle in degrees (last step); if used with additional transducer this value concerns the value of the transducer in charge of control.
Tight start Result received
Final current Final current in Amps (last step) Tight start Result received
Current trend Current trend (last step)
""" "" ""<"" "">"" ""="""
"0 = no result 1 = min 2 = max 3 = accepted"
Tight start Result received
Min current Min current in Amps (last step) Tight start Result received Max. current Max current in Amps (last step) Tight start Result received Final current % Current in % Tight start Result received Min. current % Current in % Tight start Result received Max. current % Current in % Tight start Result received Rundown speed Rundown speed in rpm Tight start Result received Downshift speed Downshift speed in rpm Tight start Result received Downshift torque Downshift torque threshold Tight start Result received
Angle threshold
Threshold (in TU units) used to start angle measure.
Tight start Result received
Torque offset Torque offset applied Tight start Result received Final torque without
offset
Real torque applied to the joint without considering torque offset
Tight start Result received
Appendix - Fieldbus_01/2016 - 73 -
Name Description ASCII values
Numerical values or binary format
Reset condition
Set condition
Min torque rate in N.m/° (setting)
Min torque rate in N.m/° (setting) Tight start Result received
Target torque rate in N.m/° (setting)
Target torque rate in N.m/° (setting) Tight start Result received
Max. torque rate in N.m/° (setting)
Max torque rate in N.m/° (setting) Tight start Result received
Final (result) torque rate in N.m/°
Final (result) torque rate in N.m/° Tight start Result received
Torque rate trend Torque rate trend
""" "" ""<"" "">"" ""="""
"0 = no result 1 = min 2 = max 3 = accepted"
Tight start Result received
Yield ratio in % Yield ratio in % of N.m/°(setting) Tight start Result received Min prevailing in N.m Min prevailing in N.m Tight start Result received Max prevailing in N.m Max prevailing in N.m Tight start Result received Min prevailing in N.m
(setting)
Min prevailing in N.m (setting) Tight start Result received
Max prevailing in N.m (setting)
Max prevailing in N.m (setting) Tight start Result received
Final prevailing in N.m Final (result) prevailing in N.m Tight start Result received
Prevailing trend Prevailing trend
""" "" ""<"" "">"" ""="""
"0 = no result 1 = min 2 = max 3 = accepted"
Tight start Result received
Result type Type of the result.
"0 : no result 1 : tightening 2 : run-reverse"
Tight start Result received
Final torque (monitoring transducer)
Final torque (monitoring) in N.m. (last step)
Tight start Result received
Torque trend (monitoring transducer)
Torque trend (monitoring) (last step)
""" "" ""<"" "">"" ""="""
"0 = no result 1 = min 2 = max 3 = accepted"
Tight start Result received
Final angle (monitoring transducer)
Final angle (monitoring) in degrees (last step)
Tight start Result received
Angle trend (monitoring transducer)
Angle trend (monitoring) (last step)
""" "" ""<"" "">"" ""="""
"0 = no result 1 = min 2 = max 3 = accepted"
Tight start Result received
Result ID Result ID Tight start Result received
Step number Last executed step number Tight start Result received
Assembly Process Status
AP selected
Id of Assembly process currently selected
Batch size
Batch size (related to assembly process)
Tight start Result received
Batch count
Batch count (related to assembly process)
Tight start Result received
Batch remaining
Batch remaining (related to assembly process)
Tight start Result received
Appendix - Fieldbus_01/2016- 74 -
Name Description ASCII values
Numerical values or binary format
Reset condition
Set condition
Socket tray
Socket lifted
Socket lifted. If a socket is left on CVI2 socket tray then sockets on CVI3 socket tray are not considered.
Never Socket lifted
Socket lifted as bit
Socket lifted, each bit is encoding one socket (Socket tray must be in external mode). If a socket is left on CVI2 socket tray then sockets on CVI3 socket tray are not considered.
Never Socket lifted
Socket Lifted and its address
Socket Lifted and its address (keep last address in case no sockets are lifted)
"DDLLL DD : deviceID LLL : lifted socket (255 if more than 1 socket)."
"Byte0 = DeviceID Byte1 = lifted socket position (255 if more than 1 socket)."
Never Socket lifted
Customized protocol Status
Q_PRG Selected program number
IIO_INO
"IIO : number of OK on 4 bits
INO : number of OK on 4 bits" TSC Place for status code Q_PI1 Ack workpiece-ID Q_FNR Receiving tightening case number Q_TNR Receiving tightening location number ECL Error class ERC Error code VEN Controller brand code TYP Controller type code - - - -
CVILOGIX outputs
"CVILOGIX %1 …. CVILOGIX %100"
CVILOGIX variable (1 to 100) - - - -
1.11 - Events in PLC input
All output events can be associated to PLC inputs in Fieldbus.
For each event, you can choose to invert or not the signal.
Appendix - Fieldbus_01/2016 - 75 -
1.12 - Outputs variables
Name Description
General commands
CVI3 inputs State of the 8 controller inputs that can be forced by the PLC.
Identier Identier (e.g. VIN number) which can be used to start an assembly process
Keep alive value
Value that will be copied in Keep Alive Value Ack. Value change can be used as heartbeat management.
User variable 1
A variable freely settable by user. No treatment is made on this value. This value is copied in User Variable 1 Ack.
User variable 2
A variable freely settable by user. No treatment is made on this value. This value is copied in User Variable 2 Ack.
Date synchro data
"Date synchronisation data. Format is YYYYMMDD in ASCII."
Time synchro data
"Time synchronisation data. Format is HHMMSS in ASCII"
Pset commands
Pset selection ID of Pset expected by PLC
Assembly Process commands
AP selection
"Id of Assembly process expected by PLC. If the Assembly process #0 is requested,
then the current assembly process is aborted. The controller behavior can be adapted by using the “Assembly process” panel in
general conguration"
Socket tray
Socket green led as bit
Control green led of socket trays. In binary each bit is encoding one socket. In ASCII each digit is encoding one socket. Socket tray must be in external mode.
Socket red led as bit
Control red led of socket trays. In binary each bit is encoding one socket. In ASCII each digit is encoding one socket. Socket tray must be in external mode.
Customized protocol Status
PRG Tightening program number in range 1-255.
SIO_MNO
"SIO : number of OK on 4 bits MNO : max number of NOK on 4 bits"
CIO_CNO
"CIO : class for OK tightenings on 4 bits
CNO : class for NOK tightenings on 4 bits" PRT Model description. PI1 Unique workpiece ID
STC_VAR
"STC : XML 2.0
VAR : XML 2.1" FNR Tightening case number TNR Tightening location number WID Workpiece carrier-ID PNR Pronet XML version
CVILOGIX inputs
"CVILOGIX %1 … CVILOGIX %100"
CVILOGIX variable (1 to 100)
Appendix - Fieldbus_01/2016- 76 -
1.13 - Events in PLC output
All input events described in CVI3 User Manual can be associated to PLC output in Fieldbus. For each event you can choose to invert or not the signal. Note that you can associate up to 4 input events to a unique bit in PLC output. This allows you to set several events at the same time.
1.14 - Bypass between PLC and IO
For some reasons, you may want to directly control CVI3 inputs/outputs by PLC without any treatment on it.
External input/output bits are dedicated to this usage.
Example: to read a CVI3 physical in PLC memory.
• First, associate a CVI3 input to an “External inputs PLC bit” in “I/O and accessories” panel:
• Secondly, associate the “external PLC bit” to the PLC Inputs.
You can now read in PLC the state of CVI3 physical input.
The principle is the same for the outputs.
2 - MODULES DETAILED DESCRIPTION
2.1 - DeviceNet
# Item
1 Network Status LED 2 Module Status LED 3 DeviceNet Connector
Network Status
State Indication
Off Not online / No power Green On-line, one or more connections are
established
Flashing Green (1 Hz)
On-line, no connections established
Red Critical link failure Flashing Red
(1 Hz)
One or more connections timed-out
Alternating Red/Green
Self test
Module Status
State Indication
Off No power Green Operating in normal condition Flashing Green
(1 Hz)
Missing or incomplete conguration, device
needs commissioning Red Unrecoverable Fault(s) Flashing Red
(1 Hz)
Recoverable Fault(s)
Alternating Red/Green
Self test
DeviceNet Connector
This connector provides DeviceNet connectivity.
Pin Signal Description
1 V- Negative bus supply voltage * 2 CAN L CAN low bus line 3 SHIELD Cable shield 4 CAN H CAN high bus line 5 V+ Positive bus supply voltage *
* DeviceNet bus power. For more information, refer to
DeviceNet “Technical Specication”.
Appendix - Fieldbus_01/2016 - 77 -
2.2 - Ethernet/IP
# Item 1 Network Status LED 2 Module Status LED 3 Link/Activity 4 Ethernet Interface
Network Status LED
A test sequence is performed on this LED during startup.
LED State Description
Off No power or no IP address Green On-line, one or more connections
established (CIP Class 1 or 3) Green, ashing On-line, no connections established Red Duplicate IP address, FATAL error Red, ashing One or more connections timed out (CIP
Class 1 or 3)
Module Status LED
A test sequence is performed on this LED during startup.
LED State Description
Off No power Green Controlled by a Scanner in Run state
Green, ashing Not congured, or Scanner in Idle state
Red Major fault (EXCEPTION-state, FATAL
error etc.) Red, ashing Recoverable fault(s)
LINK/Activity LED
LED State Description
Off No link, no activity Green Link established Green, ickering Activity
Ethernet Interface
The Ethernet interface supports 10/100Mbit, full or half duplex operation.
CVI3 Ethernet IP module characteristics
Speed 10 and 100Mbits/s supported Duplex Half and full supported EDS le release 2.2 WebServer Internal webserver in module allowing
setting connection parameters (IP address).
2.3 - Probus
# Item
1 Operation Mode 2 Status 3 PROFIBUS Connector
Operation Mode
State Indication
Off Not online / No power Green On-line, data exchange Flashing
Green
On-line, clear
Flashing Red
(1 ash)
Parametrization error
Flashing Red
(2 ashes)
PROFIBUS Conguration error
Status
State Indication Comments
Off No power or not
initialized
state = ‘SETUP¨’ or ‘NW INIT’
Green Initialized module has left the ‘NW
INIT’ state
Flashing Green
Initialized, diagnostic event(s) present
Extended diagnostic bit is set
Red Exception error state = ‘EXCEPTION’
PROFIBUS Connector (DB9F)
Pin Signal Description
1 - ­2 - ­3 B Line Positive RxD/TxD, RS485 level 4 RTS Request to send 5 GND Bus ground (isolated) 6 +5V Bus
Output *
+5V termination power (isolated,
short-circuit protected) 7 - ­8 A Line Negative RxD/TxD, RS485 level 9 - ­Housing Cable Shield Internally connected to the
protective earth via cable shield
lters according to the PROFIBUS
standard.
* The current drawn from this pin will affect the total power consumption. To simplify development, the output supplies up to 60mA when operated in room temperature (20 - 22
degrees Celsius), which is sufcient to power e.g. master
simulators etc. During normal operating conditions (or higher
temperatures), i.e.in an industrial environment, the specied
max. current for this output is 10mA.
Appendix - Fieldbus_01/2016- 78 -
2.4 - Pronet 1 port
# Item
1 Network Status LED 2 Module Status LED 3 Link/Activity LED 4 Ethernet Interface
Network Status LED
A test sequence is performed on this LED during startup.
LED State Description Comments
Off Ofine - No power
- No connection PLC
Green Online (RUN) - Connection with PLC
established
- PLC in RUN state
Green,
ashing
Online (STOP) - Connection with PLC
established
- PLC in STOP state
Module Status LED
A test sequence is performed on this LED during startup.
LED State Description Comments
Off Not Initialized No power - or - Module in
‘SETUP’ or ‘NW INIT’ state
Green Normal
Operation
Module has shifted from the ‘NW INIT’ state
Green, 1 ash Diagnostic
Event(s)
Diagnostic event(s) present
Green, 2
ashes
Blink Used by engineering tools
to identify the node on the network
Red Exception
Error
Module in state ‘EXCEPTION’
Red, 1 ash Conguration
Error
Expected Identication
differs from Real
Identication
Red, 2 ashes IP Address
Error
IP address not set
Red, 3 ashes Station Name
Error
Station Name not set
Red, 4 ashes Internal Error Module has encountered a
major internal error
LINK/Activity LED
LED State Description Comments
Off No Link No link, no communication
present
Green Link Ethernet link established, no
communication present
Green,
ickering
Activity Ethernet link established,
communication present
Ethernet Interface
The Ethernet interface operates at 100Mbit, full duplex, with auto-negotiation enabled as default.
2.5 - Pronet 2 ports
# Item 1 Network Status LED 2 Module Status LED 3 Ethernet (port 1) 4 Ethernet (port 2) 5 Link/Activity LED (port 1) 6 Link/Activity LED (port 2)
Network Status LED
A test sequence is performed on this LED during startup.
LED State Description Comments
Off Ofine - No power
- No connection with PLC
Green Online (RUN) - Connection with PLC
established
- PLC in RUN state
Green,
ashing
Online (STOP) - Connection with PLC
established
- PLC in STOP state
Module Status LED
A test sequence is performed on this LED during startup.
LED State Description Comments
Off Not Initialized No power - or - Module in
‘SETUP’ or ‘NW INIT’ state
Green Normal
Operation
Module has shifted from the ‘NW INIT’ state
Green, 1 ash Diagnostic
Event(s)
Diagnostic event(s) present
Green, 2
ashes
Blink Used by engineering tools
to identify the node on the network
Appendix - Fieldbus_01/2016 - 79 -
LED State Description Comments
Red Exception
Error
Module in state ‘EXCEPTION’
Red, 1 ash Conguration
Error
Expected Identication
differs from Real
Identication
Red, 2 ashes IP Address
Error
IP address not set
Red, 3 ashes Station Name
Error
Station Name not set
Red, 4 ashes Internal Error Module has encountered a
major internal error
LINK/Activity LED
LED State Description Comments
Off No Link No link, no communication
present
Green Link Ethernet link established, no
communication present
Green,
ickering
Activity Ethernet link established,
communication present
Ethernet Interface
The Ethernet interface operates at 100Mbit, full duplex, as required by PROFINET.
2.6 - Pronet IRT
# Item 1 Network Status LED 2 Module Status LED 3 Link/Activity LED (port 1) 4 Link/Activity LED (port 2)
Network Status LED
A test sequence is performed on this LED during startup.
LED State Description Comments
Off Ofine - No power
- No connection with IO controller
Green Online (RUN) - Connection with IO controller
established
- IO controller in RUN state
Green, 1
ash
Online (STOP) - Connection with IO controller
established
- IO controller in STOP state or
- IO data bad
- IRT synchronization not
nished
Green, blinking
Blink Used by engineering tools
to identify the node on the network
LED State Description Comments
Red Fatal event Major internal error (this
indication is combined with a red module status LED)
Red, 1
ash
Station Name error Station
Station Name not set
Red, 2
ashes
IP address error
IP address not set
Red, 3
ashes
Conguration
error
Expected Identication differs from Real Identication
Module Status LED
A test sequence is performed on this LED during startup.
LED State Description Comments
Off Not Initialized No power - or - Module in
‘SETUP’ or ‘NW INIT’ state
Green Normal
Operation
Module has shifted from the ‘NW INIT’ state
Green, 1
ash
Diagnostic Event(s)
Diagnostic event(s) present
Red Exception
Error
Device in state ‘EXCEPTION’
Fatal event Major internal error (this
indication is combined with a red network status LED)
Alternating Red/Green
Firmware update
• Do NOT power off the module. Turning the module off during this phase could cause permanent damage.
LINK/Activity LED
LED State Description Comments
Off No Link No link, no communication
present
Green Link Ethernet link established, no
communication present
Green,
ickering
Activity Ethernet link established,
communication present
Ethernet Interface
The Ethernet interface operates at 100Mbit, full duplex, as required by PROFINET.
Pin no. Description
1, 2, 4, 5 Connected to chassis ground over serial RC
circuit
3 RD-
6 RD+
7 TD-
8 TD+
Housing Cable shield
Appendix - Fieldbus_01/2016- 80 -
2.7 - CC-Link
# Item 1 Run LED 2 Error LED 3 CC-Link interface
Run LED
A test sequence is performed on this LED during startup.
LED State Description
Off
No network participation, timeout status (no power)
Green Participating, normal operation
Red Major fault (FATAL error)
Error LED
LED State Description
Off No error detected (no power)
Red Major fault (Exception or FATAL event)
Red,
ickering
CRC error (temporary ickering)
Red,
ashing
Station Number or Baud rate has changed
since startup (ashing)
CC-Link Interface
Pin Signal Description
1 DA Positive RS485 RxD/TxD 2 DB Negative RS485 RxD/TxD 3 DG Signal Ground 4 SLD Cable Shield 5 FG Protective Earth
Appendix - Connections_01/2016 - 81 -
APPENDIX - CONNECTIONS
1 - TOOL CONNECTOR
A
B
STA
STB
+15V
0V
Ground
Phase 1
Phase 2
Phase 3
(a)
(a)
(a)
(a)
(a)
(b) (b)
1mm² 1mm²
0.25mm²/120Ω
0.25mm²/120Ω
0.35mm²
0.35mm²
1mm² or 2.5mm²
1mm² or 2.5mm²
1mm² or 2.5mm²
1mm² or 2.5mm²
(a)
E
F
A
B
4
1
2
3
E
F
A
B
4
1
2
3
2 - CVI II ADAPTOR
1 2 3 4
Switch off the controller before disconnecting the tool cable
Legend 1 CVI3 extension cable (optional) 2 CVI II adapter 3 CVI II cable 4 CVI II tool
Legend A Connector 12 pts Male B Connector 12 pts Female a Ground shielded cable b WARNING : Shielded insulate
STA
Twisted pairs: 2x0.25 mm²
at 10 MHz 65 Ω
STB
Cable Color
STA Red
STB Red / Blue
+15V Black / Blue
0V Black
Ground Yellow / Green
Phase 1 Black
Phase 2 Brown
Phase 3 Blue
Appendix - Connections_01/2016- 82 -
3 - RS232 - SubD 9pt
RX1
TX1
TX2
GND
1
2
3
4
RX2
RTS1
CTS1
5
6
7
8
+5V
9
9
8
7
6
5
4
3
2
1
RS1
RS2
Serial ports
Barcode reader
4 - DIGITAL INPUTS (0 – 24V)
1
131426
+24V controller
AGND
0VE controller
Quick Stop Channel 1
1
2
3
4
Input 1
Quick Stop Channel 2
Input 2
Input 3
5
6
7
8
Input 5
Input 4
Input 6
Input 7
9
10
11
12
Input 8
13
Example of connections:
Possibility to connect a 24V external supply in parallel of the 24V delivered by the controller:
+24V Ext
+24V Controller
0VE controller
152
3
16
5 - DIGITAL OUTPUTS (0 – 24V)
1
131426
+24V controller
AGND
0VE controller
Common 1
14
15
16
17
Output 2
Output 1
Output 3
Output 4
18
19
20
21
Output 6
Output 5
Output 7
Output 8
22
23
24
25
Common 2
26
Example of connections:
Possibility to connect a 24V external supply in parallel of the 24V delivered by the controller:
+24V Ext
+24V Controller
Common 1
Output 1
Output 2
Output 3
Output 4
Output 5
Output 6
Output 7
Output 8
F2
0VE Controller
Common 2
F3
17
18
19
20
21
152
SG
26
22
23
24
25
SG
163
Appendix - Connections_01/2016 - 83 -
6 - Tightening ow chart and timing chart
Input/Output dened by default can be used to control
tightening operation from a PLC or other electronic device.
Here is an example of standard exchange between a CVI3 controller and a PLC.
6.1 - Tightening operation through IO ow-chart
Start
End
No
No
No
No
No
Ready = 1 ?
Reset = 0
Reset = 1
Tightening OK &
Tightening NOK
= 0 ?
Pset selected =
expected Pset ?
Tightening
running = 1 ?
Tightening
running = 0 ?
Select Pset number
Spindle validation = 1
(if necessary)
Start stop tightening
on state = 1
Start stop tightening
on state = 0
Read results
OK/NOK
Read (if necessary)
digital result
Appendix - Connections_01/2016- 84 -
6.2 - Tightening operation through IO timing chart
1 2 3 4 5
Phases
READY (O)
PSET SELECT BIT 0 (I)
PSET SELECT BIT 1 (I)
PSET SELECT BIT 2 (I)
PSET SELECTED BIT 0 (O)
PSET SELECTED BIT 1 (O)
PSET SELECTED BIT 2 (O)
SPINDLE VALIDATION (I)
START/STOP TIGHTENINGON STATE (I)
TIGHTENING RUNNING (O)
TIGHTENING OK/NOK (O)
RESET (I)
Phase Designation
1
The “Reset” signal is sent by the PLC. This leads to reset the report (“Tightening OK/NOK”).
2
The controller receives the Pset no.1 selection. The command is acknowledged by the “Pset Selected” signals.
3
The controller detects the “Start Stop Tightening On State” signal transition. The tightening operation starts and “Tightening Running” signal is set to 1.
4
At the end of the tightening operation, the controller sets "Tightening OK" or "Tightening NOK" signals.
5
The "Tightening Running" signals returns to zero when all operations are over.
Appendix - Connections_01/2016 - 85 -
7 - SYNCHRONIZING SINGLE-CHANNEL CONTROLLERS
It is necessary to wire a diode 1N4148 in serial with each synchro out signal.
GND
+24V
0VE
1
2
3
4
Stop 2
6
7
8
Stop 1
Stop 2
Stop 1
Stop 2
Stop 1
GND
+24V
0VE
2
3
4
5
5
5 5
6
7
8
COM2
1
COM1
GND
+24V
0VE
1
2
3
4
6
7
8
GND
+24V
0VE
2
3
4
5
6
7
8
COM2
1
COM1
GND
+24V
0VE
1
2
3
4
6
7
8
GND
+24V
0VE
2
3
4
5
6
7
8
COM2
1
COM1
2
3
4
5
6
7
8
COM2
1
COM1
2
3
4
5
6
7
8
COM2
1
COM1
OutputInput
Controller 1
OutputInput
Controller 2
OutputInput
Controller 3
Synchro
IN
Synchro
OUT
1N4148
Synchro
IN
Synchro
OUT
1N4148
Synchro
IN
Synchro
OUT
1N4148
8 - SYNCHRONIZING TWINCVI3 CONTROLLERS
It is necessary to wire a diode 1N4148 in serial with each synchro out signal.
GND
+24V
0VE
1
2
3
4
Stop 2
6
7
8
Stop 1
Stop 2
Stop 1
Stop 2
Stop 1
GND
+24V
0VE
2
3
4
5
5
5 5
6
7
8
COM2
1
COM1
GND
+24V
0VE
1
2
3
4
6
7
8
GND
+24V
0VE
2
3
4
5
6
7
8
COM2
1
COM1
GND
+24V
0VE
1
2
3
4
6
7
8
GND
+24V
0VE
2
3
4
5
6
7
8
COM2
1
COM1
2
3
4
5
6
7
8
COM2
1
COM1
2
3
4
5
6
7
8
COM2
1
COM1
OutputInput
Controller 1
OutputInput
Controller 2
OutputInput
Controller 3
Synchro
IN
Synchro
OUT
1N4148
Synchro
IN
Synchro
OUT
1N4148
Synchro
IN
Synchro
OUT
1N4148
Appendix - Connections_01/2016- 86 -
9 - eBUS (for accessories)
B -
GND-EXT
AGND
2
3
B +
5
6
7
8
+24V-EXT
+24V
0V
9
1
4
9
8
7
6
5
4
3
2
1
10 - WORKGROUP
min. 5 mm
tool no. 2 tool no. 3 tool no. 4 tool no. 5
tool no. 1
Customer network
Workgroup network
For each secondary controller, check that the quick stop is on but inactive
Use «Eject» command before disconnecting the ePOD.
ePOD3
SECONDARY CONTROLLERSPRIMARY CONTROLLER
Appendix - Spare parts_01/2016 - 87 -
7
1
2
3
10
13
12
4
14
6
9
5
8
11
APPENDIX - SPARE PARTS - CVI3 VISION
Item Designation Part number
1 Interface board including screws 6159188835
2 Display board without display and screws 6159188535
3 Complete drive board on the heatsink 6153972145
4 TPLC board 6159188985
5 Ethernet board including screws 6159188825
6 CPU board including screws 6159188895
7 Drive board fan -
8 I/O connector kit 6159285025
9 Flat cable for Interface board / Drive board connection 6159285065
10 Tool connector kit -
11 Display including screws 6159235285
12 Warning label 6158715620
13 Earth fault circuit breaker including GFI switch, wiring kit and screws 6159159865
14 Front panel including screws 6155731435
Appendix B - JVL6-32 Residual Current Circuit
Breaker_01/2016
- 88 -
APPENDIX A - CONTROLLER POWER CONSUMPTION: CURRENT INLET
Apparent power (S)
measured in VA
The “Power triangle”
Impedance
phase angle
True power (P)
measured in Watts
Reactive power (Q)
measured in VAR
P = true power
P
u(t) x i(t)dt
1
T
0
T
measured in units of Watts
where T is the period of the signal
On a CVI3, the Power peak is 5kW.
To dimension an installation, the apparent power consumption is the only needed information.
S = apparent power
S U
rms
x I
rms
measured in Volt-Amps (VA)
The apparent power peak is 6kVA the duration of the peak is < 0.5 s
The mean apparent power is always ≤ 1 kVA.
SINGLE PHASE 230 V
At 230 V
I
rms
x
1 kVA
A
230
2
I
rms
1000 x
230
2
I
rms
6.15 A
Then we recommend to use a circuit breaker 10A Curve D.
At 110 V
I
rms
x
1 kVA
A
110
2
I
rms
1000 x
110
2
I
rms
12.85 A
Then we recommend to use a circuit breaker 20A Curve D.
Appendix B - JVL6-32 Residual Current Circuit Breaker_01/2016
- 89 -
APPENDIX B - JVL6-32 RESIDUAL CURRENT CIRCUIT BREAKER
The CVI3 has a JVL6-32 residual current circuit breaker with over-current Protection.
The residual current circuit breaker must be tested monthly.
It provides protection against earth leakage faults (30mA), overloads, short-circuits and Over-current in your installation (I=16A. see curve).
The Over-current protection of the JVL6-32 uses “D” tripping characteristics
FIGURE 1 – CURVE C AND D
Appendix - ePOD_01/2016- 90 -
APPENDIX - ePOD
The ePOD unlocks a specied level of functionality and acts as a back-up unit for the conguration of the CVI3 controllers.
It also increases the number of results, curves and logs in the controller.
There are different models of ePOD and specic ePOD designed for some specic protocols.
Model ePOD1 ePOD2 ePOD3 ePOD2C ePOD3C ePOD4C
Part number 6159360750 6159360760 6159360770 6159363110 6159363180 6159363120
Backup
Complete backup of the controller system
included included included included included included
Results storage
Number of Pset results 10,000 20,000 20,000 20,000 20,000 20,000
Number of curves per tool 20 50 50 50 50 50
Number of Pset versions per Pset 10 20 20 20 20 20
Number of events in the event log 500 1,000 1,000 1,000 1,000 1,000
Basic functions
Number of steps per Pset:
- Tools with cable connection 15 15 40 15 15 40
- Wireless battery tools 10 10 10 10 10 10
CVILOGIX - included included included included included
Workgroup - - included - - included
Programming / Supervision / Controller backup
Results storage - included included included included included
Tightening units management (with CVI3 Vision controller only)
Maximum number of tightening units 2 2 2 3 3 4
Maximum number of wireless battery tools
1 1 1 2 3 4
ePOD1
ePOD1 is a backup module for the controller result and conguration database.
- It can be used as real time backup module. In this case the ePOD1 must always be plugged to the controller.
- It also can be used as a manual backup that stores the conguration database, the results database and the rmware version of the controller. ePOD1 gets a snapshot of the controller.
ePOD2
ePOD2 has all functionalities of ePOD1.
- ePOD2 activates CVILOGIX (Embedded PLC of CVI3 controllers).
ePOD3
ePOD3 has all functionalities of ePOD2.
- ePOD3 activates the workgroup conguration.
ePODxC
ePODxC has all functionalities of ePOD2 or ePOD3.
- It can be connected to CVI3 Vision controllers only.
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