User manual
www.desouttertools.com
CVI3 Vision
V 1.7.2.X
Part no 6159930310
Issue no 07
Date 01/2016
Model Part number
CVI3 Vision 6159326910
Table of contents_01/2016 - 3 -
TABLE OF CONTENTS
1 - SAFETY INSTRUCTIONS .....................6
1.1 - General instructions .......................................... 6
1.2 - Personal safety.................................................. 6
1.2.1 - Differential circuit breaker ........................ 6
1.2.2 - Power consumption .................................. 6
1.2.3 - Power supply ............................................ 6
1.3 - Tool use hazards ............................................... 6
1.4 - Tool care and service ........................................ 6
2 - GETTING STARTED .............................. 7
2.1 - Front panel ........................................................ 7
2.2 - LEDs color code ................................................ 7
2.3 - Bottom panel ..................................................... 7
2.4 - On receiving the controller ................................ 8
2.5 - Installation ......................................................... 8
2.6 - Changing the controller language ..................... 8
3 - CONTROLLER ......................................9
3.1 - Using icons and keyboards ............................... 9
3.2 - Display............................................................... 9
3.3 - Date & time...................................................... 10
3.4 - Access manager.............................................. 10
3.5 - Workgroup ........................................................11
3.5.1 - None (stand-alone) .................................11
3.5.2 - Primary controller ....................................11
3.5.3 - Secondary controller ...............................11
3.6 - Serial / USB ......................................................11
3.6.1 - Serial ports ..............................................11
3.6.2 - USB ........................................................ 12
3.7 - Networks ......................................................... 12
3.8 - Fieldbus ........................................................... 12
3.9 - Customized protocol........................................ 12
3.10 - CVINet ........................................................... 13
3.11 - Remote display .............................................. 13
3.11.1 - PC/Windows ......................................... 13
3.11.2 - Apple .................................................... 14
3.11.3 - Android ................................................. 14
4 - TIGHTENING UNIT .............................. 15
4.1 - General............................................................ 15
4.1.1 - Add a name and a comment .................. 15
4.1.2 - Running mode selection ......................... 15
4.1.3 - Pset selection source ............................. 15
4.1.4 - Options ................................................... 15
4.2 - Run reverse parameters.................................. 16
4.3 - Options on «Reject report» ............................. 16
4.4 - Curves distribution........................................... 16
4.5 - Wireless battery tool management .................. 17
4.6 - Wireless battery tool parameters..................... 17
4.6.1 - Feature parameters ................................ 17
4.6.2 - Display parameters ................................ 18
4.6.3 - Network parameters ............................... 18
5 - TOOL ...................................................19
5.1 - Tool 1 ............................................................... 19
5.2 - Tool 51 ............................................................. 19
6 - PSET .................................................... 20
6.1 - How to add a Pset ........................................... 20
6.1.1 - Expert mode ........................................... 20
6.1.2 - Simple mode .......................................... 20
6.2 - General............................................................ 21
6.2.1 - Remove fastener torque limit ................. 21
6.2.2 - Pset start torque ..................................... 21
6.2.3 - Overall angle mode ................................ 21
6.2.4 - Overall time mode .................................. 21
6.3 - General 2......................................................... 22
6.3.1 - External stop abort Pset ......................... 22
6.3.2 - Thread direction ..................................... 22
6.3.3 - Additional sensor .................................... 22
6.3.4 - Pset start/stop ........................................ 23
6.3.5 - Torque transducer offset and span check...23
6.3.6 - Reject on trigger lost .............................. 23
6.3.7 - Jog ......................................................... 23
6.3.8 - Rehit ....................................................... 23
Table of contents_01/2016- 4 -
6.3.9 - Socket release ....................................... 23
6.3.10 - Ergostop ............................................... 24
6.4 - Curves ............................................................. 24
6.5 - Pset coefcients .............................................. 25
6.6 - How to copy / paste / delete a Pset ................. 25
7 - STEP .................................................... 25
7.1 - How to add/organize the steps ........................ 25
7.2 - General............................................................ 26
7.3 - Tightening ........................................................ 27
7.3.1 - Torque control ........................................ 27
7.3.2 - Angle control .......................................... 28
7.3.3 - Torque OR angle control ........................ 28
7.3.4 - Torque AND angle control ...................... 29
7.3.5 - Yield point control ................................... 29
7.3.6 - Seating detection ................................... 29
7.4 - Monitoring & options........................................ 30
7.4.1 - Current monitoring ................................. 30
7.4.2 - Time monitoring ...................................... 30
7.5 - Step options .................................................... 30
7.5.1 - Angle reset ............................................. 30
7.5.2 - Torque reset ........................................... 30
7.5.3 - Offset reset ............................................. 30
7.5.4 - Latch threshold ....................................... 31
7.6 - Motor control ................................................... 31
7.6.1 - 2 speed .................................................. 31
7.6.2 - 3 speed - ergospeed .............................. 31
7.7 - External stop ................................................... 31
7.8 - Result on external stop.................................... 31
7.9 - Loosening ........................................................ 32
7.9.1 - Torque control and angle monitoring ...... 32
7.9.2 - Angle control and torque monitoring ...... 32
7.9.3 - Motor control - loosening ........................ 33
7.10 - Prevailing....................................................... 33
7.10.1 - Forward prevailing ................................ 33
7.10.2 - Motor control - forward prevailing ......... 33
7.10.3 - Prevailing parameters .......................... 34
7.11 - Synchro step .................................................. 35
8 - ASSEMBLY PROCESS .......................35
8.1 - How to create an Assembly Process ............... 35
8.2 - How to view the list of Assembly Processes ... 36
9 - MONITORING ...................................... 37
9.1 - Main screen ..................................................... 37
9.2 - Display change/Tool selection ......................... 37
9.3 - Report OK ....................................................... 37
9.4 - Report NOK ..................................................... 38
9.5 - Monitoring view menu ..................................... 38
9.5.1 - Ellipse view (in Assembly Process running
mode only) ......................................................... 38
9.5.2 - Simple view ............................................ 39
9.5.3 - Simple view - prevailing step .................. 39
9.5.4 - Detailed view .......................................... 39
9.5.5 - Curve view ............................................. 40
9.6 - «All tools» display............................................ 40
9.6.1 - Twin ........................................................ 40
9.6.2 - Multi ........................................................ 40
9.6.3 - Workgroup .............................................. 41
9.7 - Additional transducer....................................... 41
9.7.1 - Consistency mode .................................. 41
9.7.2 - Redundancy mode ................................. 41
9.8 - User information .............................................. 42
10 - RESULTS ........................................... 43
10.1 - Main screen description ................................ 43
10.2 - Detailed view ................................................. 43
10.3 - Filter .............................................................. 44
10.4 - Curve ............................................................. 44
Table of contents_01/2016 - 5 -
11 - MAINTENANCE .................................45
11.1 - Controller ....................................................... 45
11.1.1 - USB key - Firmware upgrade ............... 45
11.1.2 - USB key - Save .................................... 45
11.1.3 - USB key - Advanced diagnostic ........... 45
11.1.4 - CVILOGIX ............................................ 46
11.1.5 - Physical I/O conguration ..................... 46
11.1.6 - Event I/O programming ........................ 47
11.1.7 - Ping ...................................................... 47
11.1.8 - Memory ................................................ 48
11.1.9 - Calibration of the controller screen ....... 48
11.2 - Tool ................................................................ 49
11.2.1 - Tool identication / characteristics ........ 49
11.2.2 - Tool identication .................................. 49
11.2.3 - Tool characteristics (read-only) ............ 49
11.2.4 - Tool conguration (read-only) ............... 49
11.2.5 - Tool monitoring ..................................... 50
11.2.6 - Transducer ........................................... 50
11.2.7 - Temperature ......................................... 50
11.2.8 - Tool counters ........................................ 50
11.2.9 - Maintenance alarms ............................. 50
11.3 - ePOD ............................................................. 51
11.3.1 - Backup/Restore .................................... 51
11.3.2 - Eject ..................................................... 51
11.3.3 - Repair ................................................... 51
11.3.4 - Erase results ........................................ 51
11.4 - User information ............................................ 52
11.5 - Hardware and rmware versions ................... 52
12 - APPENDIX - I/O AND EVENTS ......... 54
12.1 - Logical outputs .............................................. 54
12.2 - Logical inputs ................................................ 59
13 - APPENDIX - USER INFO CODES ....63
14 - APPENDIX - FIELDBUS .................... 69
14.1 - Data mapping types and variables ................ 69
14.2 - Modules detailed description ......................... 76
15 - APPENDIX - CONNECTIONS ........... 81
15.1 - Tool connector ............................................... 81
15.2 - CVI II adaptor ................................................ 81
15.3 - RS232 - SubD 9pt ......................................... 82
15.4 - Digital inputs (0 – 24V) .................................. 82
15.5 - Digital outputs (0 – 24V) ................................ 82
15.6 - Tightening ow chart and timing chart ........... 83
15.7 - Synchronizing single-channel controllers ...... 85
15.8 - Synchronizing TWINCVI3 controllers ............ 85
15.9 - eBUS (for accessories) ................................. 86
15.10 - Workgroup ................................................... 86
16 - APPENDIX - SPARE PARTS - CVI3
VISION ...............................................87
17 - APPENDIX A - CONTROLLER POWER
CONSUMPTION: CURRENT INLET . 88
18 - APPENDIX B - JVL6-32 RESIDUAL
CURRENT CIRCUIT BREAKER .......89
19 - APPENDIX - ePOD ............................ 90
6159930310_07_01/2016- 6 -
Original instructions.
© Copyright 2015, Desoutter HP2 7SJ UK
All rights reserved. Any unauthorized use or copying of
the contents or part thereof is prohibited. This applies in
particular to trademarks, model denominations, part numbers
and drawings. Use only authorized parts. Any damage or
malfunction caused by the use of unauthorised parts is not
covered by Warranty or Product Liability.
1 - SAFETY INSTRUCTIONS
1.1 - General instructions
To reduce risk of injury, everyone using,
installing, repairing, maintaining, changing
accessories on, or working near this tool must
read and understand the safety instructions
before performing any such task.
Failure to follow all instructions listed below
may result in electric shock, re and / or serious
personal injury.
• Refer to the following booklets:
- General safety instructions, part no. 6159931790
- Quick-start user manual, part no. 6159932290.
SAVE THESE INSTRUCTIONS CAREFULLY.
1.2 - Personal safety
WARNING: This power tool must be earthed.
If the power tool is not earthed, the system will
disable the power stage and the tool will not start.
The error message "Bad tool ground" will be
displayed.
1.2.1 - Differential circuit breaker
The controller has a residual current circuit breaker with
over-current protection tted with a differential circuit-breaker
for user protection. Any insulation defect in the cable or in the
tool is detected by this device.
The circuit breaker protects from a leakage current exceeding
30 mA in 50 μs by automatic power cutoff. The device
protects the operator from any electric shock and protects,
the controller from the deterioration. To make sure that the
detection of leakage current is functioning properly, the device
must be tested monthly by pushing the yellow pushbutton.
It also has a fuse function. It protects the system from any
short-circuit by automatic power cutoff.
• Refer to Appendix B - JVL6-32.
The circuit breaker must be switched on to restart the
controller.
1.2.2 - Power consumption
The decision to install an external differential circuit-breaker
depends on the type of internal electric network in the
customer’s plant.
This device detects any insulation defect between one of the
phases of the network and the earth, immediately stops the
tool by automatic power cutoff and protects the operator from
any electric shock.
Should circuit-breakers be installed at line head, we
recommend that you select equipment with the following
specications:
- Single-phased 240V 16A - curve D
- Single-phased 110V 32A - curve D.
• Refer to Appendix A: Controller Power
consumption: Current inlet.
For information:
- standby consumption is 17 W.
- the max power available supplied via the 24Volt power
supply (between pin 2 and 3 on I/O connector):
CVI3 Vision or CVI3 Function: 1 A (24V)
TWINCVI3: 2 A (24V).
1.2.3 - Power supply
• Only use the cord supplied with the controller to connect to
the mains power supply.
• Do not modify the cord or use it for any other purpose.
• Only use genuine Desoutter replacement parts.
• Failure to follow these instructions may result in electric
shock.
1.3 - Tool use hazards
The selection of the tool takes account of the operating
conditions as stated by the user.
When selected, they must not exceed the operating limits as
specied by the manufacturer.
Any excessive internal temperature of the tool electric motor
is detected and stops the tool. The motor can start again only
after the temperature has decreased.
Motor temperature limits are different for handheld tools and
for xed tools:
- 60°C for handheld tools.
- 100°C for xed tools.
Although our cables are designed to work under drastic
conditions, we recommend that you check the following points
for a longer service life:
- Bending radius should not be lower than 10 times the cable
diameter.
- Friction with the outer sheath should be restricted.
- Any direct pull on the cable should be avoided.
1.4 - Tool care and service
Only experienced and qualied personnel (authorized
electricians) are entitled to open and have access to the
inside of the controller.
• If in doubt, return the tool to a Desoutter-authorized service
centre. Contact your Desoutter representative for support.
• Disconnect from power supply and wait 10 minutes before
starting service operations.
Failure to wait 10 minutes may result in electric
shock from not yet unloaded capacitors.
According to Directive 2012/19/CE concerning
Waste Electrical and Electronic Equipment
(WEEE), this product must be recycled.
• Contact your Desoutter representative or consult
the website "www.desouttertools.com" to nd
out where you can recycle this product.
6159930310_07_01/2016 - 7 -
2 - GETTING STARTED
2.1 - Front panel
1
2
3
4
Legend
1 Report LEDs
2 Touchscreen color display
3 On / Off switch
4 Dedicated PC software port + USB port
2.2 - LEDs color code
LED
color
Designation Action
Green Accept report -
Yellow Incomplete rundown Tighten again
Orange Reject report Loosen and tighten again
Red Above High Angle
Remove and replace
fastener.
2.3 - Bottom panel
2
8
9
10
12
3
5
7
11
1
4
6
Legend
1 Ethernet port dedicated only to PC software
2 USB port for data transfer / rmware updating / access
control management
3 ePOD port for controller backup, memory extension,
customer features activation, workgroup conguration.
4 2 USB ports to connect barcode readers
5 Auto-sensing input voltage mains connector
6 2x8 I/O connector dedicated to customer use + 2 quick
stops.
7 Ground Fault Interruptor: earth fault and overcurrent
protection
8 Fieldbus port for plug & play Fieldbus modules
9 eBUS to daisy-chain up to 15 accessories (e.g. socket
tray)
10 RS232 port (2 serial ports) to connect:
Barcode reader / Delta measuring unit
11 8-pin tool connector
12 4 Ethernet ports for 1 or 2 networks:
1 network
• Plug the Ethernet cable
into any port.
2 networks
Ethernet network 1
Ethernet network 2
• Refer to "Appendix - Connections" to get more
information.
• For more information about installing Fieldbus
modules, refer to the " Quick start user manual"
part no. 6159931440 at http://resource-center.
desouttertools.com.
6159930310_07_01/2016- 8 -
2.4 - On receiving the controller
• Check the following items are included in the kit supplied
with the controller.
2
1
3
Legend
1 Safety booklet
2 Quick start user manual
3 2 cable clamps
2.5 - Installation
• To install and power the controller, follow the instructions
listed in the Quick-start user manual 6159932290 supplied
in the controller box.
The controller should be installed in such a way
that it should be easily switched off.
The front panel LEDs are blinking and the Monitoring screen
is displayed:
2.6 - Changing the controller language
• Tap this icon to display the main menu.
• Tap «Conguration / Controller / User interface /
Language».
• Select your language by tapping the screen or the arrows.
• Tap this icon to save in the controller memory.
6159930310_07_01/2016 - 9 -
3 - CONTROLLER
3.1 - Using icons and keyboards
to display the main menu.
to display the Monitoring view menu.
#
Selected Pset number.
The tool is locked.
• Tap the icon to show why the tool is locked.
to quit and return to the Monitoring screen.
to quit and return to the previous screen
to validate
to save in the controller memory
to quit without saving
the screen is locked
• Refer to chapter
"Access manager".
the screen is unlocked
• Use the left, right or down arrow keys:
- to navigate from one screen to another
- to change the tool
• Use the text keyboard to write and customize the texts.
• Use the digital keyboard to enter the gures.
3.2 - Display
Path: Main menu / Conguration / Controller / User interface
• Enter a description (up to 40 characters).
Torque unit Nm, ft lb, in lb, kg m, kg cm, oz in.
Speed unit rpm
% of max tool speed
Keypad beep
enabled
If selected, this function enables a "Beep"
sound each time a button is pressed.
Back light
auto off
The screen will be automatically turned off
after the timeout.
The screen will turn on as soon as:
- the screen is touched
- when a tightening result is displayed.
Back light
timeout
The timeout value for the automatic back
light switching off can be set between 1 and
60 min.
6159930310_07_01/2016- 10 -
3.3 - Date & time
Path: Main menu / Conguration / Controller / User interface
This function is used to synchronize the controller date and
time to ensure that the tightening results are stored with the
correct date and time.
• Select the date and time format.
- DD/MM/YY hh:mm:ss
- YY/MM/DD hh:mm:ss
- MM/DD/YY hh:mm:ss
• Tap the current date and time to display the time keyboard.
• Select year / month / day / time / hour / minute / second.
• Select the «Sync source» which will set the date and time
in the controller.
- None
- CVI CONFIG
- CVINet
- Fieldbus
- Ethernet protocol
- Server NTP. Enter the server address.
- Toolsnet
For example: If «Sync source» is set at «CVI CONFIG»,
the controller date and time will be updated during the data
transfer from the software to the controller.
3.4 - Access manager
Path: Main menu / Conguration / Controller
It is recommended to protect the controller parameters
against hazardous changes.
When the controller is delivered, the access
manager is not activated and any modication can
be done.
The padlock on the bottom left of the screen is
open.
The «Access manager» menu is disabled (in grey).
To activate the access manager on the controller,
you need to have a USB stick with the right prole
(congured with the Desoutter CVIKEY software).
• If not, contact your CVIKEY manager for support.
• Connect your USB stick to the front panel of the controller.
• Tick «Access manager enabled» if you want the user to
display the screens without modifying them.
• Tick «Lock screen enabled» to lock the screen in
Monitoring views.
This icon will be then displayed on the top right of
the Monitoring screen.
6159930310_07_01/2016 - 11 -
3.5 - Workgroup
Path: Main menu / Conguration / Controller
A workgroup is a system designed to drive from 2 to 14
xtured tools with cable connection.
It is composed of a single primary controller and several
secondary controllers. The primary controller drives the tools.
It is also the unique access point for every communication
interface used on the system.
3.5.1 - None (stand-alone)
• Click «None» to state that the controller is stand-alone.
3.5.2 - Primary controller
• Plug an ePOD3 into the bottom panel.
• Click «Primary» to state that the controller is selected as
the primary controller of the workgroup.
• Select the number of tools of the workgroup (up to 14).
Ethernet ports 3 and 4 on the controller are not
available anymore as they are from now dedicated
to the workgroup network.
To continue working with CVI CONFIG, check that
the PC Ethernet cable is connected to port 1 or 2.
• The setup of the workgroup is not done in
the controller but in "CVI CONFIG" software
(conguration of the master tool, creation of
Psets per tools group).
• For more information, refer to the CVI CONFIG
user manual at http://resource-center.desouttertools.
com.
3.5.3 - Secondary controller
The controller is selected as one of the secondary controllers
of the workgroup.
• Select the controller ID (position of the tool) in the
workgroup.
When changing from "Secondary" to "None", the
network conguration previously set for the stand-
alone controller will be restored.
• Refer to "Appendix - Connections" to get more
information.
3.6 - Serial / USB
Path: Main menu / Conguration / Controller / Peripherals
3.6.1 - Serial ports
The serial ports are used to communicate with external
peripherals (barcode reader, DELTA measuring unit, etc...).
• As there is only one physical serial connector
on the controller bottom panel, use the Y cable
especially designed by Desoutter for serial ports
- part no. 6159176200 if you want to use serial
ports 1 and 2.
• Select an equipment for each serial port and ll in the data
required for the exchange:
Baudrate
from 300 to 115200
Data bits
7 / 8
Stop bit
1 / 2
Parity
none / odd / even
• In case of a computer or serial printer, select «Report
output» and then «PC4» or «CS5700».
• When the equipment is «Barcode reader», be sure that the
barcode reader settings are «scanned data» + CR and LF
terminators.
• Tick «Enable power supply» to provide 5V (pin 9) to a
barcode reader for example.
• To avoid damaging the equipment, make sure
the settings are the same in the appliance, the
controller and CVI CONFIG.
6159930310_07_01/2016- 12 -
3.6.2 - USB
• Select the equipment to connect to the USB ports. The
setting is done automatically.
• When the equipment is «Barcode reader», be sure that
the barcode reader settings are «USB keyboard emulation
USA».
3.7 - Networks
Path: Main menu / Conguration / Controller / Peripherals
1 network
• Plug the Ethernet cable into
any port.
2 networks
Ethernet network 1
Ethernet network 2
• Enter the network name (up to 40 characters).
• Enter the controller IP address, Subnet mask, Gateway and
MAC address parameters.
3.8 - Fieldbus
Path: Main menu / Conguration / Controller / Peripherals
• Select the type of Fieldbus according to the Fieldbus
module installed in the controller.
• Fill in the screens.
For example:
• For more information about how to setup Fieldbus,
refer to the CVI CONFIG user manual at http://
resource-center.desouttertools.com.
3.9 - Customized protocol
Path: Main menu / Conguration / Controller / Peripherals
• Plug the «PFCS» ePOD into the bottom panel of the
controller.
• For more information about installing the
ePOD, refer to the installation manual" part
no. 6159931050 at http://resource-center.
desouttertools.com.
• Click «Customized protocol».
• Tick «Customized protocol activated» to activate the
connection to the controller and check the ePOD is present.
A new screen is then displayed.
• Tick the box on the top left to activate the protocol.
• Fill in the parameters.
6159930310_07_01/2016 - 13 -
• Use the left, right or down arrow keys to display the next
page.
• For further information, contact your Desoutter
representative for support.
3.10 - CVINet
Path: Main menu / Conguration / Controller / Peripherals
• Tick «CVINet activated».
• Enter the IP address of the server where CVINet software
is installed.
• Fill in the data required for the exchange.
Data
collection
• Select the data you want to collect:
- Curves for OK tightenings
- Curves for NOK tightenings.
FIFO
settings
The controller regularly sends results
to CVINet. The purpose is to provide a
full traceability even when the network
connection is unstable.
Block if
FIFO is full
1. The controller is able to keep a dened
number of results previously generated
by each tightening unit (typically 10,000).
The alarm threshold corresponds to the
percentage of these results that have not
been sent to the server and stored in CVI3
FIFO memory.
2. When option "Block if FIFO is full" is
enabled, a tightening unit is locked when
the FIFO level is 100%. It allows to ensure
traceability of all generated results. The
tightening unit is unlocked when connection
is re-established and FIFO level is under
100%. When disabled, no lock is set when
FIFO level is 100%, and traceability of all
results is not ensured.
Alarm
threshold
The value of "Alarm threshold" sets the
level of the FIFO that triggers an alarm
message on the controller display and set the
"Reporting alarm" output event.
The controller is not locked by this alarm. The
alarm informs on possible communication
issues with the server.
Maintenance operators can solve the issue
before the controller is locked (if option
"Block is FIFO is full" is enabled), or before
traceability of some results is lost (if option
"Block is FIFO is full" is disabled).
3.11 - Remote display
3.11.1 - PC/Windows
• Use «TightVNC» which is a free remote control software
package, to see the display of the controller and control it
with your local mouse and keyboard.
• Go to the website «http://www.tightvnc.com» and follow the
instructions.
• Once the sofware is downloaded, go to «Start», «All
programs», «TightVNC» folder and click «TightVNC
Viewer».
• Enter the controller IP address and click «Connect».
6159930310_07_01/2016- 14 -
You can now control the controller from your PC.
3.11.2 - Apple
• Install the free application «Mocha VNC Lite» on your
device.
• Set up a Wi-Fi access point connected to the controller.
• Set up the SSID / Password
• Set up the IP address of the access point and connect it to
the controller.
• Check the IP address of the controller.
• On your Apple device, congure the Wi-Fi network.
• Connect to the SSID of the controller access point.
• Go then on details view.
• Move from DHCP to Static.
• Put an IP address for your device and a subnet mask in
relation with what has been made for the controller.
Your device can now talk to the controller.
• Go to the App store and download the free app «Mocha
VNC Lite».
• In the app, create a new conguration and enter the IP
address of the controller in the box «VNC server address».
• Click «Connect».
You can now control the controller from your device.
3.11.3 - Android
• Install the free application «bVNC» on your device.
The process is the same than for the Apple device.
6159930310_07_01/2016 - 15 -
4 - TIGHTENING UNIT
Path: Main menu / Conguration / Tightening unit
• Tap this icon to start the Tightening Unit setup.
4.1 - General
4.1.1 - Add a name and a comment
• Enter a name (up to 40 characters) and a comment (up to
100 characters).
• Use the text keyboard to write and customize the texts.
4.1.2 - Running mode selection
• Select the «Running mode» according to your assembly
conguration:
Pset The tightening unit will run accordingly to the
selected Pset.
Assembly
Process
The tightening unit will run according to the
selected Assembly Process.
4.1.3 - Pset selection source
• Select the Pset selection source:
- I/O
- CVI3 front panel
- CVILOGIX
- Open Protocol
- Fieldbus
- Socket tray
- Tool display (this source is available for wireless battery
tools only)
4.1.4 - Options
Store identier in
results enabled
• Tick this option to record one or more
identiers in the tightening results.
Refer to CVI CONFIG software to set
up the identiers.
Execute identier
enabled
• Tick this option to trigger an action
linked to the reception of an identier.
Refer to CVI CONFIG software to
change the identier.
Store non
tightening results
• Tick this option to record results
other than tightening results in the
controller memory, e.g. run reverse
results, batch increment results.
Wait for report
acknowledgement
• Tick this option to lock the tool with
cable connection at the end of a
tightening.
The tool will be unlocked when the
"Wait for report acknowledgement"
event is activated.
The function "Selecting new AP aborts running AP"
is available in the Assembly Process running mode
only. Refer to CVI CONFIG software to see the
settings in details.
• Use the left, right or down arrow keys to display the next
screens.
6159930310_07_01/2016- 16 -
4.2 - Run reverse parameters
• Select the «Reverse mode» to reverse the tool direction
before starting.
Reverse
once
Pushing the reverse button, the reverse
direction is selected; the tool starts in reverse
direction when the operator presses the start
trigger. Once the tool has run, the tightening
direction is automatically re-activated.
Alternate Pushing the reverse button, the reverse
direction is selected. The tool starts in reverse
direction when the operator presses the start
trigger. Pushing again the reverse button, the
tightening direction is selected.
Reverse
disabled
The reverse direction is not possible.
Double hit • Quickly press the reverse button twice in
order to switch from the tightening direction
to the reverse direction (and vice versa).
• Fill in the following values:
Speed % or rpm
of max.
tool speed
This can be used for any run
reverse operation (except for a
Pset loosening step).
Min. torque
and Min.
Angle
Nm
Deg
These will allow to detect a real
loosening of the assembly. The
"Fastener loosened" output event is
activated.
Maximum
time
s Maximum loosening duration. The
tool stops automatically after this
time.
Max.
number of
turns
0-999 Maximum loosening turns from
trigger start. The tool will stop
automatically when this number is
reached.
4.3 - Options on «Reject report»
This option will prevent the operator from performing another
tightening operation after a NOK report.
• Select one of these options to unlock the tool and allow the
operator to do tightenings again.
Input unlock
by actuating the "Error Acknowledge" input
event.
Reverse
direction unlock
by pushing the run reverse button or
selecting the reverse direction.
Run reverse
unlock
by performing a run reverse with
programmed run reverse min. torque and
angle reached.
4.4 - Curves distribution
• Select your own curve distribution by sliding the cursor.
The maximum number of curves displayed depends on the
model of ePOD connected.
• Tick the box to enable or disable the curves generation.
• To select the number of points to store in
the curves (2,000 by default or 500 points),
launch "CVI CONFIG" software and go into the
conguration of the tightening unit.
6159930310_07_01/2016 - 17 -
4.5 - Wireless battery tool management
• Tap this icon to create the Tightening Unit no. 51
which is dedicated to the wireless battery tool.
• Tap this icon to start the Tightening Unit setup.
• Refer to the previous chapters to set up the general
features, the run reverse and the curves parameters.
4.6 - Wireless battery tool parameters
This chapter will show how to customize the environment and
the display of the wireless battery tool.
• Tap «BT parameters»to display the sub-menus.
4.6.1 - Feature parameters
Lock tool at
disconnection
disabled The wireless battery tool
is not locked when the
communication is lost with the
controller.
enabled The wireless battery tool
can be locked when the
communication is lost with the
controller.
The lifetime value denes the maximum
time the tool is able to work without
controller communication.
Block if FIFO
is full
The wireless battery tool is able to keep
a dened number of results previously
generated (typically 10,000).
When option "Block if FIFO full" is enabled,
the wireless battery tool is locked when
FIFO level is 100%. It allows to ensure the
traceability of all generated results. The
tool is unlocked when the connection is reestablished and FIFO level is under 100%.
When disabled, no lock is set when FIFO
level is 100% and traceability of results is
not ensured.
6159930310_07_01/2016- 18 -
4.6.2 - Display parameters
Display
mode
Torque
Torque & angle results are on the
tool display.
Angle
Batch
count
Batch count and batch size are on
the tool display (xx/xx).
Ellipse
The Assembly Process ellipse is on
the tool display.
Sound
enabled
• Click to enable the parameter.
Voice messages and beeps have been created
to alert the operator in case of problems or
events that may happen during the tightening
operation.
Tool power
saving
mode
Tool display
standby
After 2 minutes, the wireless
battery tool display switches
off.
Communication
standby
The wireless battery tool
communication with the
controller goes down.
• Set the value between
[5;60].
Power off
25 minutes later, the wireless
battery tool powers off.
• Enter "0" to keep the communication always
active. The wireless battery tool will never
power off.
4.6.3 - Network parameters
Communication
port
The communication port is used by
the controller to communicate with the
wireless battery tool.
7477 by default.
• In the WI-FI conguration of the battery
tool, check that the communication port
is the same.
• Refer to the CVIMONITOR user manual
at http://resource-center.desouttertools.
com.
6159930310_07_01/2016 - 19 -
5 - TOOL
Path: Main menu / Conguration / Tool
This part shows the conguration of each connected tool. It
may be different according to the tool model.
5.1 - Tool 1
Tool 1 is the name of the tool with cable connection.
• Select how to manage the triggers.
Start with push
start
• Press the tool against the screw to
start the tightening operation.
Safety-start:
handle + front
This mode means that the operator has
to press two triggers at the same time
to perform the tightening operation.
The purpose is to ensure that the
operator has both hands on the tool
before triggering.
Safety-start:
handle + front +
timer
This mode forces the operator to press
the 1st trigger and then the 2nd trigger
in a dened time.
• Enter the max. time in ms. When
this time is reached and the second
trigger is not pressed, the tool will not
start.
All triggers
disabled
• Tick this mode to disable all triggers.
The only possibility to start the tool is
to use the external input event (Start/
stop tightening) and in that case,
the tool trigger must be pressed and
locked.
• Use the Desoutter «Trigger
locker» part no. 6153978420
to have the tool trigger
pressed continuously.
5.2 - Tool 51
Tool 51 is the name of the wireless battery tool.
When the tool is connected to the controller, the tool model is
displayed.
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6 - PSET
Path: Main menu / Conguration / Pset
A Parameter set is commonly called Pset and
shown by this icon.
A Pset is combining one or several steps, each step
describing a function. The tool will execute the steps one
after the other in the given order. Content of the steps and the
order can be changed at any time.
The minimum to run the tool is 1 Pset containing 1 step.
There are up to 250 Psets per tightening unit.
to go to the rst Pset
to go to the previous Pset
to go to the next Pset
to go to the last Pset
• Once the programming is done, tap this icon to
save the changes in the controller and quit the
screen.
6.1 - How to add a Pset
• Select rst the Tightening Unit. The list of Psets
can be different per Tightening Unit.
• Tap this icon to add a Pset.
6.1.1 - Expert mode
• Tap «Expert mode» to create a new Pset and add it in the
list of Psets.
6.1.2 - Simple mode
• Tap «Simple mode» to create a new Pset and quickly set it
up.
• Use the left, right or down arrow keys to display the next
screens.
• Enter the Target torque.
• Customize the Pset name.
The tightening strategy is «Torque control».
Tolerances, curves and speeds are automatically calculated.
6159930310_07_01/2016 - 21 -
6.2 - General
In the list of Psets, tap this icon to edit a Pset.
2
1
3
Legend
1 Pset name
2 Tool no. 1
3 Pset number
• Use the left, right or down arrow keys to display the next
screens.
• Tap anywhere on the screen.
6.2.1 - Remove fastener torque limit
The «Remove fastener torque limit» is the torque limit above
which the fastener (bolt and screw) may have suffered
damage and must be replaced. By default, the value is set to
120% of the target torque. This torque value may lie above
the maximum tool torque.
6.2.2 - Pset start torque
The “Pset start torque” is the torque value that must be
reached to declare the Pset as started. Below this value,
neither result or report will be generated.
6.2.3 - Overall angle mode
The «Overall angle» can be measured during the complete
tightening operation, i.e. starting at the overall angle threshold
until the end. This option excludes the use of «Overall time
mode».
Disabled The overall angle is not measured.
Monitoring The overall angle is checked at the end of
the Pset execution.
Control If the overall angle gets out of limits, the
report of the tightening operation is NOK
and the tool stops.
6.2.4 - Overall time mode
The «Overall time» can be measured during the complete
tightening operation, i.e. starting at the overall time threshold
until the end. This option excludes the use of «Overall angle
mode».
Disabled - the overall time is not measured.
Monitoring - the overall time is checked at the end of
the Pset execution.
If the «Overall time» gets out of limits, the report is
NOK.
6159930310_07_01/2016- 22 -
6.3 - General 2
6.3.1 - External stop abort Pset
When the input event «External stop abort Pset» is activated,
the Pset automatically stops.
The execution conditions can be as follows:
on rising edge
on falling edge
/
on change (rising or
falling)
on high level
on low level
6.3.2 - Thread direction
• Select the thread direction of the screw.
clockwise
counterclockwise
In the «Run reverse» mode, the tool rotates in the opposite
direction of the «Thread direction».
This selection has no effect on the rotation direction of the
tool motor in the Pset.
• Refer to chapter «7.6 - Motor control» to set up
the rotation direction of the motor.
• Go to the «Pset start / stop» screen by tapping the left or
right arrow.
6.3.3 - Additional sensor
When an additional transducer is detected on the tool, the tab
"Additional transducer" is automatically displayed.
• Select the transducer which will be used to control the
tightening operation during the Pset.
Embedded
transducer
The embedded transducer is the
main transducer of the tool and it is
assembled at the factory.
Additional transducer The additional transducer is an
accessory and is mounted by the
customer himself.
• Select the supervision mode:
Disabled No comparison is done.
Consistency mode The drift between both transducers
is measured during the tightening
operation.
The tightening process stops when
the drift is greater than the tolerance
values set.
Control transducer values are
highlighted on display.
Redundancy mode The tightening report comparison
is made between both transducers
when the tightening operation is
completed.
Two reports OK are required to
achieve a global result OK.
Monitoring transducer values are
highlighted on display.
The results and curves are displayed in "CVI
MONITOR" software.
• Refer to the user manual of CVI MONITOR
available at http://resource-center.desouttertools.
com.
6159930310_07_01/2016 - 23 -
6.3.4 - Pset start/stop
6.3.5 - Torque transducer offset and span check
If yes, the torque transducer offset value will be checked
at each Pset start and a span test will be performed. It is
recommended to set this parameter to «Yes» to clear the
torque transducer offset and to check the span drift.
6.3.6 - Reject on trigger lost
The tightening report will be declared as NOK if the start
signal is released before the target is reached.
• Tick this option: yes / no.
If yes, the Pset is rejected if the start signal is released before
the end of the tightening operation.
If no, the report is only based on trend (the start signal is not
taken into account in the report calculation).
6.3.7 - Jog
This function helps to t the tool socket onto a bolt.
When enabled, the tool turns a given «rotation angle»
in a specic direction (forward, reverse or alternate) and
repeatedly (n times).
• Tick the box on the top left to activate the function.
6.3.8 - Rehit
This function is used to detect that a joint has been retightened.
The conditions for rehit are:
- the «Rehit» function is enabled
AND
- the Rehit torque is reached before having reached the
Rehit angle.
i.e.: Angle* ≤ Rehit angle
* angle = angle
rehit torque
- angle
rehit threshold
• Tick the box on the top left to activate the function.
6.3.9 - Socket release
This function is used to release the constraint between the
socket and the screw. When relaxation is enabled, the tool
rotates in reverse a few degrees in order to easily remove the
socket.
• Tick the box on the top left to activate the function.
6159930310_07_01/2016- 24 -
6.3.10 - Ergostop
This option allows for a smoother tool stop in order to reduce
torque reaction on the operator.
• Enter the time of the braking phase: from 0.01 to 1 second.
• Tick the box on the top left to activate the function.
6.4 - Curves
• Select the type of curves recording performed by the
controller.
• Tap anywhere on the screen to select:
Start
torque
The torque and angle values are saved from the
start torque till the end of the tightening during a
set time.
If the start torque is > 0, a forward recording is
executed from a dened step number during a
maximum time.
If the start torque = 0, a backward recording is
executed in a sliding window in a dened period.
Time
A curve has a maximum of 2,000 points.
The longer the recording time is, the less
accurate the curve is.
Offset display
For a better reading of the results, it is possible to have the
offset displayed or not (for example: Prevailing offset mode
set to "Add").
• Launch "CVI CONFIG" software, select the Pset and tick
"Apply offset in curve" in the "Curves" tab.
Example of display in CVIMONITOR:
With offset applied:
Without offset applied:
6159930310_07_01/2016 - 25 -
6.5 - Pset coefcients
The torsion coefcient allows to compensate a possible
mechanical torsion of an extension of tool or crowfoot (to be
used only when tightening with target angle).
0.000 ≤ Torsion coefcient ≤ 1.000
This coefcient can be measured on the curve
registered on the machine from the back torsion
angle and the torque reached.
Torque reached
Angle
threshold
Back torsion angle
Coefcient =
Target angle - Final angle
Final torque - angle threshold
Example:
Target Angle 100°
Final Angle 97°
Angle threshold 20 Nm
Final Torque
120 Nm
Coefcient =
(100 - 97)°
= 0.03°/Nm
(120 - 20) Nm
• Tick the box on the top left to activate the function.
6.6 - How to copy / paste / delete a Pset
Copy
• Select rst a Pset in the list of Psets.
Paste
Delete
7 - STEP
A Parameter set is composed of one or several steps run
consecutively, up to 15 steps per Pset.
Each step is dened by main parameters, tightening
instructions and motor settings.
A step is shown by this icon.
The «Tightening step» is displayed by defaut.
7.1 - How to add/organize the steps
Path: Main menu / Conguration / Pset
• Connect the tool to correctly adjust the
parameters.
• Go to the list of Psets and select a Pset.
• Tap this icon to add a new step.
Example of steps:
to move up and down a step.
6159930310_07_01/2016- 26 -
to delete a step
to copy a step
to edit a step.
• Use the following icons to navigate from one
screen to another:
to validate.
to save in the controller memory
• Tap «1. Tightening».
The goal is to select the steps, organize their order and the
possible synchronization.
The rst tightening step cannot be deleted.
• Tap «Rotation» to select the following steps:
- Tightening
- Loosening
- Prevailing
• Tap «Synchro» to sync the rotation steps.
• Tick «Before» or «After» to insert the new step before or
after the step highlighted.
Now the target is to dene each step in details and set up
parameters according to the tightening application.
7.2 - General
The general parameters are common to all tools.
• Tap «General»:
Post step delay
This is the time required before
executing the next step.
Max. time
This is the maximum step duration
(10 s by default).
Reject on timeout
• Tick the box to declare the step
NOK when the time is exceeded.
Store results
• Tick the box to record the step in
the tightening results.
By default, only the last step executed is stored in
the results.
Continue on NOK and Ignore NOK for nal reporting
Step
number
Step report
Continue on
NOK
Ignore NOK
for nal
reporting
The Pset
tightening will
continue even
if the step
report is NOK.
The NOK
step will not
be taken into
account to
generate the
Pset report.
Example no. 1
1
NOK on - off
2
NOK - off - off
3 - - off - off
Tool Pset report
NOK
6159930310_07_01/2016 - 27 -
Step
number
Step report
Continue on
NOK
Ignore NOK
for nal
reporting
The Pset
tightening will
continue even
if the step
report is NOK.
The NOK
step will not
be taken into
account to
generate the
Pset report.
Example no. 2
1 OK - off - off
2
NOK on - off
3
OK - off - off
Tool Pset report
NOK
Example no. 3
1 NOK on on
2
OK - off - off
3
OK - off - off
Tool Pset report
OK
7.3 - Tightening
• In the list of steps created for tool no.1, tap «Tightening».
• Tap this icon to edit the step.
• Use the left, right or down arrow keys to navigate from one
screen to another.
• Select the type of control:
• Tap anywhere on the curve to display the screen of values.
• Fill in the values.
7.3.1 - Torque control
A torque control strategy coupled with an angle monitoring is
adapted for most assemblies.
Stop conditions
IF Torque ≥ Target torque
OR Angle > Abort angle
Report OKIF Min torque < Peak or Final Torque < Max torque
AND
IF Min angle < Peak or Final Angle < Max angle
For each channel, the 3 report controller LEDs will light
according to the following diagram.
(Nm)
Remove and
replace fastener
Max torque
Target torque
Min torque
Max
angle
Abort
angle
Min
angle
Start torque
Angle threshold
(°)
Result data Peak OR Final torque
Peak OR Final angle
6159930310_07_01/2016- 28 -
7.3.2 - Angle control
A tightening angle control strategy is adapted for assemblies
requiring tension accuracy.
This strategy provides a better control of the tension and
a better repeatability and accuracy than the torque control
strategy.
Stop conditions
IF Angle ≥ Target angle
OR IF Torque ≥ Abort torque
Report OKIF Min torque < Peak or Final Torque < Max torque
AND
IF Min angle < Peak or Final Angle < Max angle
For each channel, the 3 report controller LEDs will light
according to the following diagram.
(Nm)
Remove and
replace fastener
Max torque
Abort torque
Min torque
Max
angle
Target
angle
Min
angle
Start torque
Angle threshold
(°)
Result data Peak OR Final torque
Peak OR Final angle
7.3.3 - Torque OR angle control
The tightening torque OR angle control strategy is adapted for
assemblies requiring tension accuracy.
Stop conditions
IF Torque ≥ Target torque
OR IF Angle ≥ Target angle
Report OKIF Min torque < Peak or Final Torque < Max torque
AND
IF Min angle < Peak or Final Angle < Max angle
For each channel, the 3 report controller LEDs will light
according to the following diagram.
(Nm)
Remove and
replace fastener
Max torque
Target torque
Min torque
Max
angle
Min
angle
Target
angle
Start torque
Angle threshold
(°)
Result data Peak OR Final torque
Peak OR Final angle
6159930310_07_01/2016 - 29 -
7.3.4 - Torque AND angle control
The tightening torque AND angle control strategy is adapted
for assemblies requiring tension accuracy.
Stop conditions
IF Torque ≥ Target torque AND Angle ≥ Target angle
OR IF Torque ≥ Abort torque
OR IF Angle ≥ Abort angle
Report OKIF Min torque < Peak or Final Torque < Max torque
AND
IF Min angle < Peak or Final Angle < Max angle
For each channel, the 3 report controller LEDs will light
according to the following diagram.
(Nm)
Remove and
remplace fastener
Max torque
Abort torque
Target torque
Min torque
Max
angle
Target
angle
Abort
angle
Min
angle
Start torque
Angle threshold
(°)
Result data Peak OR Final torque
Peak OR Final angle
7.3.5 - Yield point control
• Launch CVI CONFIG software to setup this
strategy.
• For more information, refer to the CVI
CONFIG user manual at http://resource-center.
desouttertools.com.
7.3.6 - Seating detection
• Check an ePOD2 is connected to the controller.
• Launch CVI CONFIG software to setup this
strategy.
• For more information, refer to the CVI
CONFIG user manual at http://resource-center.
desouttertools.com.
6159930310_07_01/2016- 30 -
7.4 - Monitoring & options
For all control strategies, torque and angle are systematically
monitored.
For torque and angle monitoring, it is possible to choose
either the peak value or the nal value to be monitored.
Generally, the peak value is used for the torque and the nal
value for the angle.
• Select torque and angle monitorings: peak/nal
• Tick one or more monitorings.
7.4.1 - Current monitoring
The «Current / check at end» monitoring checks the current
value when the target torque is achieved depending on Peak
or Final torque monitored.
The monitored value can be «Peak» or «Final».
Report OK IF Min current < Current < Max current.
• Fill in the values.
7.4.2 - Time monitoring
The time monitoring is made to frame the tightening operation
duration.
A step duration can last from 0 to 600 sec.
• Fill in the values.
7.5 - Step options
7.5.1 - Angle reset
• Tick this option to reset the angle measurement at the
beginning of the step.
7.5.2 - Torque reset
• Tick this option to reset the torque measurement at the
beginning of the step.
7.5.3 - Offset reset
• Tick this option to reset the «Prevailing torque offset» at the
beginning of this step.
6159930310_07_01/2016 - 31 -
7.5.4 - Latch threshold
The controller starts measuring the angle when the torque
crosses the angle threshold for the rst time.
When this option is ticked, the measure then continues till
the end even if the torque becomes below the threshold. The
measured angle is therefore closed to the real angle.
When this option is not ticked, the controller stops counting
the angle when the torque falls below Angle threshold.
(Nm & Deg)
Target angle
Angle with
latched threshold
Angle without
latched threshold
Angle threshold
(Sec.)
7.6 - Motor control
7.6.1 - 2 speed
Starting at the start signal, the tool runs with a programmed
acceleration up to Rundown speed. The tool keeps running at
Rundown speed. Once Downshift torque has been reached,
the speed changes to Downshift speed.
Parameters
Acceleration time
Time to increase speed from 0 to
Rundown speed.
Rundown speed
Speed applied from start to downshift
torque to optimize productivity
Downshift torque
Torque where speed moves from
Rundown to Downshift speed.
Downshift speed
Speed applied from Downshift torque to
motor stop to optimize quality.
Rotation direction
Clockwise / Counterclockwise
7.6.2 - 3 speed - ergospeed
Starting at the start signal, the tool runs with a programmed
acceleration up to Rundown speed. The tool keeps running at
Rundown speed. Once Downshift torque has been reached,
the speed changes to Downshift speed. Once 80% of the
Target torque has been reached, the speed changes to Final
speed.
Parameters
Acceleration time
Time to increase speed from 0 to
Rundown speed.
Rundown speed
Speed applied from start to downshift
torque to optimize productivity
Downshift torque
Torque where speed moves from
Rundown to Downshift speed.
Downshift speed
Speed applied from Downshift torque
to the 2nd Downshift to break inertia or
very hard joints.
Final speed
Speed applied from the 2nd Downshift
(80% of Target torque) to motor stop (to
optimize quality on very hard joint).
Rotation direction
Clockwise / Counterclockwise
7.7 - External stop
• Select this input to stop the current step and skip to the
next one.
The conditions can be as follows:
The input event is: «External stop to next step».
on rising edge
on falling edge
/
on change (rising or
falling)
on high level
on low level
7.8 - Result on external stop
• If the «External stop to next step» event condition is
detected, the step report can be forced to OK/NOK or will
depend on the Monitoring.
6159930310_07_01/2016- 32 -
7.9 - Loosening
The loosening function allows un-tightening the joint
according to torque or angle control.
• Select the type of control:
• Tap anywhere on the curve to display the screen of values.
• Fill in the values.
7.9.1 - Torque control and angle monitoring
Loosening with torque control and angle monitoring is used
when you want to keep up a small constraint in the assembly.
Parameters
Breakaway torque starts the torque measure.
Loosening threshold starts the angle measure.
Stop conditions
IF Torque > Abort torque
OR
IF Torque > Breakaway torque (after relaxation)
OR
IF Torque ≥ Target torque
Report OKIF Min torque < Final torque < Max torque
AND
IF Min angle < Peak or Final Angle < Max angle.
For each channel, the 3 report controller LEDs will light
according to the following diagram.
(Nm)
Remove and
replace fastener
Max torque
Target
Start torque
Min torque
Max
angle
Min
angle
(°)
Result data Final torque
Peak OR Final angle
7.9.2 - Angle control and torque monitoring
Loosening with angle control is mainly used to release the
constraints in the assembly. When this strategy is selected,
the torque and the angle are monitored automatically.
Parameters
Loosening
threshold
Start the angle measure.
Target angle Loosening angle expected.
Stop conditions
IF Torque > Abort torque
OR
IF Torque ≤ Target angle
Report OKIF Min torque < Final torque < Max torque
AND
IF Min angle < Peak or Final angle < Max angle
For each channel, the 3 report controller LEDs will light
according to the following diagram.
(Nm)
Remove and
replace fastener
Max torque
Abort torque
Loosening threshold
Start torque
Min torque
Max
angle
Min
angle
Target
angle
(°)
Result data Final torque
Peak OR Final angle
6159930310_07_01/2016 - 33 -
7.9.3 - Motor control - loosening
• Tap the screen and ll in the values.
- speed
- acceleration time
7.10 - Prevailing
The prevailing step allows you:
- to check the residual torque (prevailing torque) of a
mechanical assembly (e.g. gearboxes, crankcases).
- to know if there is a mechanical «hard» spot in the
assembly.
- to detect the absence of a component in the joint (e.g.
crankshaft or connecting rod bearing shell, gear, control
of the friction torque of a Nylstop nut), when the residual
torque is lower than the min. torque.
• Tap «Strategy».
• Select the type of strategy:
7.10.1 - Forward prevailing
In a forward prevailing step, the start and stop can be
controlled by angle.
This allows you to eliminate the “shock” when starting motor
and mechanism.
- The torque is measured from start.
- The angle is measured from a prevailing threshold.
- The torque value is monitored from a start angle value up to
an end angle value.
- The prevailing torque value must lie between min. and max.
torque.
The stored results include the min. and max. torque values
and the average value of the torque measurements during
the acquisition phase. The system stops the acquisition of the
torque and angle values when the motor stops. The torque
pulse at the motor stop is not taken into account.
7.10.2 - Motor control - forward prevailing
• Tap the screen and ll in the values.
- speed
- acceleration time
• Select the Rotation direction: Clockwise / Counterclockwise.
• Refer to chapter 7.7 for the settings of the
options.
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7.10.3 - Prevailing parameters
• Tap «Parameters».
• Select the prevailing torque value to monitor:
average
The report is OK when the mean of all torque
values during the measuring period is between
"min torque" and "max torque".
min
The report is OK when the lower torque value
during the measuring period is between "min
torque" and "max torque".
max
The report is OK when the higher torque value
during the measuring period is between "min
torque" and "max torque".
min and
max
The report is OK when all torque values during
the measuring period are between "min torque"
and "max torque".
• Tick "Display NOK values" to store and display
min. or max. torque measurement in case of
NOK report.
By default, the prevailing torque average value is
displayed and stored.
Option 1 - Prevailing offset mode
• Select the «Prevailing offset mode»: none/add/substract.
The average value of the prevailing torque is used as an
offset to be added or subtracted from the torque transducer
reading for the next steps of the Pset.
Step settings and values are not changed. The
offset is applied to the torque transducer reading.
Prevailing and Tightening - Add offset (without constant)
Real torque = 10 Nm =
Target (15 Nm) - Average (5 Nm) =
Final torque from the new origin
Nm
Torque
Time
Target
torque
reached
Change the origin at
the average value
Sec
5
0
10
15
20
Prevailing
step
Tightening
step
Prevailing and Tightening - Subtract offset (without
constant)
Real torque = 20 Nm =
Target (15 Nm) + Average (5 Nm) =
Final torque from the new origin
Nm
Torque
Time
Prevailing
step
Tightening
step
Target
torque
reached
Change the origin at
the average value
Sec
5
-5
0
10
15
20
For the next steps of the Pset, it will be possible to
reset the applied Prevailing torque offset by ticking
"Offset reset" in the screen «7.4 - Monitoring &
options».
Option 2 - Constant to «Substract»
• Tick «Constant to substract» and enter a torque value
which will be subtracted from the torque transducer reading
at the beginning of the Prevailing step.
For the next steps of the Pset, it will be possible to
erase this constant offset from the torque transducer
reading by ticking "Offset reset" in the screen «7.4 Monitoring & options».
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7.11 - Synchro step
The «Synchro» step is used to synchronise the steps of
several tools driven by a common tightening unit (internal) or
by different controllers (I/O).
• To sync several controllers, program Synchro steps for
each controller and use the «Synchro in» and «Synchro
out» I/O events to connect physically the controllers
together (via 24 V I/O).
• Refer to "Appendix - Connections" to get more
information.
• Tap this icon to edit the step.
• Enter a comment (up to 100 characters).
• Enter the max. wait time of the Synchro step. When this
time is reached, the tools will stop and the report is NOK.
• Tick «Stop after max. wait time».
• Enter the synchro source:
internal
between the tools of a tightening unit.
internal + IO
between the tools of a tightening unit and
with the other tools of other controllers (via
the 24 V I/O).
• For further information, contact your Desoutter
representative for support.
8 - ASSEMBLY PROCESS
Path: Main menu / Conguration / Assembly Process
An Assembly Process is commonly called AP and
shown by this icon.
An Assembly Process is the set of one or several assembly
actions to proceed in a dened order.
Each assembly action consists of a Pset to execute a certain
number of times called «batch».
The Assembly Process describes the workow to assemble
parts and has 3 phases:
Start
conditions
Assembly Process selection by I/O, Fieldbus,
Open Protocol, etc...
Process
Sequence of tightenings which is using Psets
as tightening recipes.
Assembly actions can be executed in a forced
sequential order or a free parallel order.
Post
processing
Post-processing actions are to be executed
when the AP is nished or aborted.
to delete an Assembly Process
to quit without saving
8.1 - How to create an Assembly Process
• Tap this icon to create an Assembly Process.
The AP number is automatically selected.
• Click the «Description» label to display the text keyboard.
• Enter a description (up to 40 characters).
• Select the source which will start the Assembly Process.
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• Select the Pset number: new or already existing
• Create the list of Psets as described previously in this
manual.
• Enter the batch size: 1-99 or unlimited.
• Tap this key to display the next screen.
• Enter a name (up to 40 characters).
• Enter the target torque. Click the label and write the text by
using the digital keyboard.
• Tap this key to display the next screen.
• Scroll the parameters by using these icons.
• Fill in the values.
8.2 - How to view the list of Assembly Processes
Path: Main menu / Conguration / Assembly Process
• Tap this icon to view the list of Assembly
Processes.
• Launch CVI CONFIG software to edit and change the
Assembly Process settings.
• For more information, refer to the CVI
CONFIG user manual at http://resource-center.
desouttertools.com.
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9 - MONITORING
9.1 - Main screen
When the controller is powered on, the following screen is
displayed:
Pset Pset name
from the last result
Tool serial number
Pset ID
Number of the last step
executed
1
The Running mode of the tightening unit is "Pset".
Pset 1 is selected.
• Start the operation.
• Tap the icon to select another Pset.
1
The Running mode of the tightening unit is
"Assembly Process".
Assembly Process 1 is selected.
• Tap the icon to select another AP.
The programming of Assembly processes
is possible with CVI CONFIG only. The
batch count is displayed on the top right
of the screen.
When data are transferred from CVI
CONFIG, the controller must be in the
Monitoring screen mode.
• Tap this icon to display the Monitoring view
menu.
• Tap this icon to display the main menu.
After each operation, the report is displayed. It can be OK or
NOK.
9.2 - Display change/Tool selection
• Use these icons to change the display.
- Tool 1
- Tool 51
- All tools
9.3 - Report OK
The report is OK: the operation is complete.
Additionally to the main screen, the following information is
displayed:
Batch status
The batch status is displayed only
when an Assembly Process is
selected. Example: 2/3
Tightening unit name or Identier saved in position 1 of the
result
Tightening unit comment
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9.4 - Report NOK
The report is NOK: the operation is not sucessful.
Some more icons may be displayed to explain why.
Tool lock icon The tool is locked
Reverse icon
A run reverse has been
performed.
When the report is NOK, you may need to modify the settings
and return to the main menu.
Main menu
• Tap this icon to access the
conguration or maintenance
menus.
9.5 - Monitoring view menu
Both OK and NOK screens can be displayed in different types
of views:
9.5.1 - Ellipse view (in Assembly Process running
mode only)
The diagram shows the different steps performed during the
Assembly process operation.
The outer ellipse represents the whole Assembly Process
divided in assembly actions. In this example, the part in green
is complete and the report is OK, the assembly action in blue
is running and the grey part will be the next step.
At the top right, the gure shows the actions status.
The inner ellipse represents the batches. A batch is the
number of times that a Pset is executed. In this example, 2
tightenings out of 3 are completed.
• Tap this icon to display the list of actions which
can be done on the assembly.
Abort AP
to stop the complete Assembly
Process
Batch increment to skip one bolt
Batch decrement to redo the last bolt
Batch reset to restart the complete batch
- Reset retries
to reset the number of the "NOK
tightening retries" counter of the
running assembly action.
- Learning mode on
to start the teaching mode.This
action is displayed only when a
positioning arm is connected to
the eBUS cable.
6159930310_07_01/2016 - 39 -
The batch report will be OK or NOK according to the
programming of the «batch count type» and «Forced batch
status» features.
• Refer to CVI CONFIG user manual, chapter «11.5
- Assembly action».
9.5.2 - Simple view
• Tap «Simple» to display the screen:
The following values are displayed:
- Min. and max. torque
- Min. and max. angle
yellow low zone
Torque/angle below torque min/
angle min.
green zone OK
Torque/angle within acceptance
window
blue result Measured values
red high zone
Torque/angle above torque max/
angle max.
The torque and angle values are displayed as well as the last
5 torque and angle values.
• Tap the screen to return to the monitoring view menu.
9.5.3 - Simple view - prevailing step
Last step - prevailing
The following measurements are displayed:
- Min. prevailing torque
- Average prevailing torque
- Max. prevailing torque
Prevailing and tightening
1
2
3
Legend
1 Target torque
2 Real torque
3 Offset applied
• Refer to chapter to «7.10 - Prevailing» get more
information about the prevailing step.
9.5.4 - Detailed view
• Tap «Detailed» to display the screen:
When the report is NOK, the following information is
displayed:
- stop source
- NOK step number
- monitorings NOK
• Tap the screen to return to the monitoring view menu.
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9.5.5 - Curve view
• Tap «Curve» to display the screen:
The curves available are:
- Torque vs Angle
- Torque vsTime
- Angle vs Time
- Current vs Time
- Speed vs Time
• Tick «Auto refresh» to keep refreshing the curve after each
operation.
• Use this icon to point to the rst value on the left.
Keep pressing the icon to follow the curve.
• Use this icon to point to the rst value on the
right. Keep pressing the icon to follow the curve.
The markers show remarkable samples.
The white cross shows the current sample.
• Use the dot lines to navigate on the curve.
• Tap the screen to return to the monitoring view menu.
9.6 - «All tools» display
The following screens are available when more than one tool
is connected to the controller.
Both tools results are displayed.
• Tap this icon to view other displays.
9.6.1 - Twin
This screen shows the results of both tools.
9.6.2 - Multi
This screen shows the list of results of all connected tools.
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9.6.3 - Workgroup
This screen shows several tiles corresponding to each tool of
the workgroup.
• Click any tile to display its detailed information.
9.7 - Additional transducer
When an additional transducer is detected on the tool, the
display of the results changes accordingly to the supervision
mode set in «CVI CONFIG» software.
9.7.1 - Consistency mode
In this example, the global result is declared «OK».
The drift between both transducers is within the tolerances
set in «CVI CONFIG».
Embedded transducer
Additional transducer
The torque and angle values of the control
transducer are in bold type.
9.7.2 - Redundancy mode
In this example, the global result is declared «OK».
The drift between both transducers is within the tolerances
set in «CVI CONFIG».
Embedded transducer
Additional transducer
The torque and angle values of the monitoring
transducer are in bold type.
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9.8 - User information
When an event occurs, a message is displayed on the
monitoring screen.
For example:
• Press the icon to display the resolution procedure.
• Refer to "Appendix - User info codes" to get more
information.
• Tap the «Stop» icon on the top left to hide the user info.
• Tap the «Bar code» icon on the top right. The following
screen appears:
The QR code (Quick Response code) is displayed.
• To get support from Desoutter, use one of the applications
in the table below to open the Web page and follow the
instructions.
Mobile/OS Application name
Iphone ScanLife
Android QuickMark
Blackberry QR code scanner pro
6159930310_07_01/2016 - 43 -
10 - RESULTS
• Tap «Results» on the main menu.
The following screen is displayed:
Up to 10,000 results can be saved.
• Select and tap one result, then tap this icon to
display its details
• Use the arrow buttons to scroll through the list.
10.1 - Main screen description
Report OK - The operation is complete
Report NOK - The operation is not sucessful.
Run reverse
Batch increment
Batch decrement
Tool report OK
Tool report NOK
1 Tool no. 1
2 Tool no. 2
1st
column
Torque value
2nd
column
Angle value
10.2 - Detailed view
• Use the arrow buttons to scroll through the list.
• Select and tap one result, then tap this icon to
display its details
For example:
1
2
3
4
5
6
7
Legend
1 Report status and date/time
2 Stop source
3 Tool serial number
4 Cable serial number
5 Pset ID
6 Torque & angle values - Monitoring status
7 Result ID - Tool ID
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10.3 - Filter
• Tick «Filter» to display this screen:
• Select the lters, tick «Filter enabled» and press the
«Save» icon to save the selection.
Color Trend
yellow Low torque, low angle
green Torque OK, angle OK
red High torque, high angle
grey Unknown
10.4 - Curve
• Select a result and tap on this icon to display
its curve. It may happen that there is no curve
because the results are not representative.
• Use this icon to zoom the rst value.
• Use this icon to zoom the last value.
• Touch and slide from top left to bottom right to zoom in a
particular area.
• Tap the middle of the screen to zoom out.
• Tap «Torque Current» eld to select the display parameters
Ticking «Show markers» will allow you to better interpret the
curve.
• Tap this icon to view the new curve display.
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11 - MAINTENANCE
11.1 - Controller
11.1.1 - USB key - Firmware upgrade
Path: Main menu / Maintenance / Controller / USB
• Copy the ".cvi3" image to the root of your USB key.
• Check there is 1 ".cvi3" image only on your USB key.
• Copy the ".cvi3.md5" le to the root of your USB key.
• Check there is 1 ".cvi3.md5" le only with the same release
number on your USB key.
• Plug the USB key to the front panel port.
• Tap "Upgrade SW".
The controller beeps during 2 seconds and starts the process.
• Do not switch off the controller.
• Wait for the automatic reboot. The update lasts a few
minutes.
When the upgrade is successful, the green LED is on.
11.1.2 - USB key - Save
• Plug a USB key into the front panel port.
• Save your data: results / logs / conguration.
11.1.3 - USB key - Advanced diagnostic
• Plug a USB key into the front panel port.
• Select how often the logs are saved on the USB key.
Period 1/2/6/12/24 hour(s)
• Click «Start».
• Do not unplug the USB key from the front panel.
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11.1.4 - CVILOGIX
Path: Main menu / Maintenance / Controller
Pre-requisite:
- ePOD including the CVILOGIX function
- USB key including your own CVILOGIX program.
• Plug in the ePOD to the bottom panel.
• Plug in the USB key to the front panel.
The CVILOGIX logo is activated and displayed on
the top left of the monitoring screen.
• Tap «Load program.
• Tap «Start» to launch the program.
The CVILOGIX program is running and the logo
turns green.
• Tap «Save program» to save the program on any USB stick
connected to the controller front panel.
• For further information, contact your Desoutter
representative for support.
11.1.5 - Physical I/O conguration
To activate these screens, you need to have a
USB stick with the right prole (congured with the
Desoutter CVIKEY software).
• If not, contact your CVIKEY manager for support.
Path: Main menu / Maintenance / Controller / IO
• For more information about how to assign events
to physical I/O, refer to the CVI CONFIG user
manual at http://resource-center.desouttertools.
com.
I/O ON
I/O OFF
I/O events are associated to physical I/O.
• Click to display the assignment.
I/O events are not associated to physical I/O.
To activate this function, you need to
have a USB stick with the right prole
(congured with the Desoutter CVIKEY
software).
• If not, contact your CVIKEY manager
for support.
• Click this icon to switch the signal.
6159930310_07_01/2016 - 47 -
• Use the left, right or down arrow keys to navigate from one
screen to another.
• Use the scroll bar to navigate in the screen.
When the application needs a larger number of I/O,
it is possible to connect I/O expanders on the eBUS
network.
• Refer to "Appendix - I/O and events" to get more
information.
11.1.6 - Event I/O programming
To activate these screens, you need to have a
USB stick with the right prole (congured with the
Desoutter CVIKEY software).
• If not, contact your CVIKEY manager for support.
Path: Main menu / Maintenance / Controller / IO
I/O or event ON
I/O or event OFF
The goal is to associate I/O events to the controller physical
I/O. Some of the most frequently used events are already
assigned.
I/O events can be classied as follows:
I/O dedicated to a tightening unit.
I/O dedicated to a tool.
I/O dedicated to a controller
• Use the left, right or down arrow keys to navigate from one
screen to another.
• Use the scroll bar to navigate in the screen.
• Refer to "Appendix - I/O and events" to get more
information.
Force/unforce an input event
• Click the line of the Input event to force. The button turns
green. This input event is now activating the corresponding
controller physical Input.
Warning!
When you quit the screen, the forced signal
becomes unforced.
11.1.7 - Ping
This function is used to check the network connection with
any device connected on the network.
• Select the IP address to ping.
There are 4 attempts.
• Click this icon to start the process.
• Click this icon to stop the process.
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11.1.8 - Memory
Path: Main menu / Maintenance / Controller
• Select and tap which type of information to erase from the
controller memory:
- results
- user information
- Psets and Assembly Processes congurations
• Tap «Reset to factory» to reset the memory of the
controller. However, the logs and user information are
preserved.
11.1.9 - Calibration of the controller screen
Path: Main menu / Maintenance / Controller
Calibration is necessary when the controller is powered on for
the rst time.
• Tap on «Yes» to display the calibration screen.
• Tap each of the 5 crosses.
The controller will automatically re-calibrate the
screen: the green crosses must be over the red
ones as accurately as possible.
• Tap the screen.
• Press «Yes» or «No» to save or not the new calibration
parameters.
If no action is done within 10 seconds, the previous
parameters are kept.
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11.2 - Tool
11.2.1 - Tool identication / characteristics
Path: Main menu / Maintenance / Tool
• Use the left, right or down arrow keys:
- to navigate from one screen to another
- to change the tool
11.2.2 - Tool identication
• Enter a comment (100 characters).
11.2.3 - Tool characteristics (read-only)
The characteristics of the tools are:
- Tool family
- Motor type
- Tool type
- Gear ratio
11.2.4 - Tool conguration (read-only)
Path: Main menu / Maintenance / Tool
This screen shows the tool conguration (triggers, xed
accessories, etc...).
Available for Desoutter technicians only.
It is mandatory to calibrate the tools after they
have been modied.
• Refer to the CVIMONITOR user manual at http://
resource-center.desouttertools.com.
6159930310_07_01/2016- 50 -
11.2.5 - Tool monitoring
Path: Main menu / Maintenance / Tool
• Use the left, right or down arrow keys to navigate from one
screen to another.
11.2.6 - Transducer
Calibration data are given per transducer and per tool.
11.2.7 - Temperature
The following information are displayed:
- Motor temperature limit
- Temperature Alarm Release Limit
11.2.8 - Tool counters
Path: Main menu / Maintenance / Tool
Total counter
Number of tightenings and run reverses
above the tool min. torque since the
manufacturing date.
Partial counter
Number of tightenings and run
reverses since the last reset by using
CVIMONITOR.
• Use the left, right or down arrow keys to navigate from one
screen to another.
11.2.9 - Maintenance alarms
• Launch CVIMONITOR software to reset the partial counters
and change the parameters.
Pop-ups are automatically displayed to alert the
user to perform maintenance.
• Refer to "Appendix - Spare parts" to get more
information.
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11.3 - ePOD
Path: Main menu / Maintenance
• Plug in the ePOD to the controller.
• For more information about installing the
ePOD, refer to the installation manual" part
no. 6159931050 at http://resource-center.
desouttertools.com.
11.3.1 - Backup/Restore
• Tap «Backup/Restore».
Manual backup The ePOD is a snapshot of the
controller.
Auto backup Each modication is saved in real-time
in the ePOD. The ePOD acts as the
controller mirror.
• Press «Backup» to start the process.
• Press «Restore» to transfer the data from the ePOD to the
controller.
11.3.2 - Eject
This command is mandatory to unplug the ePOD
from the controller.
• Tap «Eject» before disconnecting the ePOD.
11.3.3 - Repair
• Tap «Repair» to start a recovery attempt of the data and
results from the ePOD.
11.3.4 - Erase results
• Tap «Erase results» to erase all results stored in the ePOD.
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11.4 - User information
Path: Main menu/Maintenance
• Use the Filter to classify the user info codes:
- Info
- Warning
- Error
• Tap this icon to view the details of the event.
• Refer to "Appendix - User info codes" to get more
information.
11.5 - Hardware and rmware versions
Path: Main menu/Maintenance/
This information is useful to exchange information with
Desoutter Servicing.
• Refer to chapter 11.1.1 to update the controller.
6159930310_07_01/2016 - 53 -
Appendix - I/O and events_01/2016- 54 -
APPENDIX - I/O AND EVENTS
1 - LOGICAL OUTPUTS
Name Description Raising condition Falling condition
General status
Ready The system is free of any internal issue that could prevent it
from being fully operative.
Communication between controller and tool is OK.
No error in controller
nor in tool
- Quick stop activated
- Error coming from
the system
Identier OK Identier received (e.g. barcode) matches masks (stays during
0.5 s at active level).
Identier received and
identied
0.5 s after rising
Identier NOK Identier received (e.g. barcode) does not match masks (stays
during 0.5 s at active level).
Identier received but
not identied
0.5 s after rising
User info
present
User info (Info, Warning or Error) is present. User info present on
screen
No user info on
screen
Keep alive ack This output is the copy of the "Keep alive" input.
It can be used by the PLC to check the controller is still
running.
When "Keep alive"
input raises.
When "Keep alive"
input falls.
Fieldbus fault No Fieldbus.
The "Fieldbus fault" is on as long as the Fieldbus
communication is not established.
It switches off automatically when the communication works
again.
Communication lost
and/or keep alive
missing.
Fieldbus
communication
established and keep
alive present
Reporting Alarm When working with ToolsNet or CVINet: FIFO Threshold Alarm
reached.
Results are stored in the controller memory and are erased
when sent to ToolsNet or CVINet. This way the controller
memory will never be full. A full controller memory induces
result losses and traceability error. To detect communication
issues with ToolsNet or CVINet, the software measures the
ll in rate (%) of the memory. When the rate overpasses
the target threshold, the Reporting alarm will switch on;
maintenance operators are then able to solve the issue before
loosing results.
FIFO Threshold Alarm
reached
FIFO under threshold
alarm.
Open Protocol
activated
Open Protocol is activated in conguration Protocol is enabled Protocol is disabled
Open Protocol
connected
Open Protocol is connected to the Tightening Unit At least 1 peer
connected
No peer is connected
Time synchro
done
Time synchronisation completed successfully using Fieldbus
data (Q_SYN in VWXML)
- -
Emergency stop Emergency stop is activated Emergency stop
activated
Emergency stop
deactivated
Tool status
Tool ready The tool is ready:
- communication between controller and tool is ok
- a valid Pset has to be selected
- the tightening strategy must cope with the tool"
Tool connected AND
valid Pset.
Tool disconnection,
Pset selection.
Tool not locked
forward
There is no tool lock in forward direction. Tool unlocked in
forward direction
New lock in forward
direction
Tool not locked
reverse
There is no tool lock in reverse direction. Tool unlocked in
reverse direction
New lock in reverse
direction
Tool running The tool is running (CW or CCW, tightening or loosening). Tool starts to run. Turns off when the
tool stops.
Tool direction Indicates if the tool is in tightening mode.
Active: tightening mode
Inactive: run reverse mode
Note: independent if tool is running or not.
Entering tightening
mode.
Entering run reverse
mode.
Tool tightening Tool is running in tightening mode.
Pset threshold is not taken into account.
Tool start in tightening
mode.
Tool stops.
Tool middle
course trigger
Reects the raw state of tool middle course start trigger,
independently from Tightening Unit state.
Middle course of main
trigger is reached
Main trigger is
completely released.
Tool main start
trigger
Reects the raw state of tool main course start trigger,
independently from the Tightening Unit state.
Trigger is pushed. Trigger is released
Appendix - I/O and events_01/2016 - 55 -
Name Description Raising condition Falling condition
Tool push start
or front start
trigger
Reects the raw state of tool push start or front start trigger,
independently from the Tightening Unit state.
Trigger is pushed. Trigger is released
Manual reverse
in progress
The operator has selected the reverse direction on the tool and
is running the tool.
Manual runreverse
selected and trigger
pushed.
Stays on as long
as the operator is
running the tool
Fastener
loosened
There is a xed minimum torque value to declare that the
fastener was "loosened".
Run reverse
Result generation.
New start (tool trigger
or external start)
Tube nut open Indicates that the tube nut is open.
The tool can be removed from the assembly.
- Tool running
Tool
maintenance
alarm
Reects the different tool maintenance alarm state with or
condition.
Tool maintenance
alarm 1 or 2 is active.
No tool maintenance
alarm is active.
Invalid spindle
settings
Tool characteristics does not match Pset parameters (e.g.
negative jog times or contradictions, torque over the maximum
tool torque range, speed over the maximum tool speed,
maximum tool torque range, etc…)
Pset selection or tool
connection.
Tool disconnection or
new Pset selected.
Span failure When starting a tightening, before running the tool, the
controller checks the torque span.
"Span failure" indicates that the span drifts by ±3% or more,
causing a tool lockout.
This fault can be due to the torque transducer or the tool
electronics.
The only solution is to replace the tool.
Span failure detection. Disconnecting tool
or new check without
fault.
Offset failure Indicates the offset (0 point) drifts by 50 % of full scale or
more.
This error exists when, at the beginning of the Pset, the torque
transducer is seen to have 50 % or more of full-scale torque
prior to even starting the motor. With an "Offset failure", the
controller cannot adequately compensate for this transducer
error and, therefore, will not allow a tightening operation to
occur.
The only solution is to replace the tool.
Offset failures can come from a severely damaged torque
transducer, a bad eld cable or a bad controller.
Offset failure detection Disconnecting tool
or new check without
fault.
Motor over
temperature
Indicates that the temperature of the tool motor windings has
exceeded the temperature threshold.
An error message remains.
Temperature
threshold:
- 100°C for xed tools
- 60°C for portable
tools
The signal turns
off as soon as the
temperature returns
below the threshold
(minus hysteresis =
10°C).
Angle
measurement
fault
Drive detected angle sensor fault.
It can be an angle sensor fault, a tool electronic fault or a
combination of both.
The communication is tested permanently.
As soon as the fault disappears, the signal turns off.
Angle fault detection. Disconnecting tool
Angle
measurement
fault
Drive detected angle sensor fault.
It can be an angle sensor fault, a tool electronic fault or a
combination of both.
The communication is tested permanently.
As soon as the fault disappears, the signal turns off.
Angle fault detection. Disconnecting tool
No tool
connected
Indicates that the controller is not detecting the tool.
Controllers are designed to work with a range of fastening
tools. The tools have an Intelligent Tool Interface (ITI) board
which is continuously sending status information to the
controller. If the controller requests status information from the
tool and gets no response, the controller software turns on the
"No tool connected" output.
This output resets immediately upon successful
communication with a tool.
No tool connected or
tool not recognized
Tool connected and
recognized.
Redundancy
error
Redundancy error in case of operational control transducer
and faulty monitoring transducer.
Result generation Use of "reset of
redundancy error"
input, change of tool
free of this error
Appendix - I/O and events_01/2016- 56 -
Name Description Raising condition Falling condition
Pset status
Pset selected
bits (0..7)
Echoes the binary "Pset select bit 0 to 7" input if the
corresponding Pset exists, echoes 0 if the Pset does not exist
or there is no Pset selected.
New Pset selected New Pset selected
Tightening
running (old
cycle declared)
This indicates that the fastening operation has actually started:
the tool is running and the torque is over the Pset start torque
threshold.
The signal switches off as soon as the fastening operation is
nished (all reports sent).
Torque reach the cycle
start threshold.
The fastening
operation is nished
(all reports sent)
Tightening
nished
Indicates that a Pset report is available. Result generation. New start (tool trigger
or external start) or
reset input
Tightening OK Indicates that the fastening operation (for a specic Tightening
Unit) ends correctly and that all controlled and monitored
tightening parameters are within tolerances.
Result generation. New start (tool trigger
or external start) or
reset input
Tightening NOK Indicates that the fastening operation (for a specic Tightening
Unit) has failed.
Result generation. New start (tool trigger
or external start) or
reset input
Spindle OK Indicates that the fastening operation (for a specic tool) ends
correctly and that all controlled and monitored tightening
parameters are within tolerances.
Result generation. New start (tool trigger
or external start) or
reset input
Spindle NOK Indicates that the fastening operation (for a specic tool has
failed.
Result generation. New start (tool trigger
or external start) or
reset input
Angle low Indicates a low angle reject.
The angle must meet or exceed this value for a correct Pset.
When the angle stays below this value, it becomes a "Low
angle reject" and this output is turned on.
Stays on until a new fastening operation starts.
Result generation. New start (tool trigger
or external start) or
reset input
Angle OK Indicates a correct angle.
The angle is inside the limits declared in the step.
Result generation. New start (tool trigger
or external start) or
reset input
Angle high Indicates a high angle reject.
The angle must stay below this value to be a correct Pset.
When the angle meets or exceeds this value, it becomes a
"High angle reject". The tool will stop when this limit is reached
and this output is turned on.
Stays on until a new fastening operation starts.
Result generation. New start (tool trigger
or external start) or
reset input
Torque low Indicates the peak torque low reject.
If the torque stays below the "Peak torque low limit" and
results in a “Reject” Pset. This can happen when a Pset is
prematurely nished, a thread strips out or when the Pset is
automatically nished due to other error conditions, such as
a High angle fault or when a Pset Time Monitor expires and
causes the Pset to be terminated.
Stays on until a new fastening operation starts.
Result generation. New start (tool trigger
or external start) or
reset input
Torque OK Indicates a correct torque.
Torque is in inside the limits declared in the step.
Result generation. New start (tool trigger
or external start) or
reset input
Torque high Indicates the peak torque high reject.
When the torque meets or exceeds this value, this output is
turned on and the results is NOK. If a Peak Torque High error
persists, it may be advisable to slow down the tool speed
or replace the tool with one of lesser capacity. A second
variable that can cause Peak Torque High errors is a badly
chattering joint. Chatter is the squawking noise you hear
on some fasteners at the end of the fastening operation.
Chatter is induced by slip-stick and actually causes the
fastener to momentarily stop rotating, then crack loose and
re-start turning. This condition can cause a Peak Torque High
condition. A potential solution for this is to view Psets, General
Tab, and set the frequency response slide bar to Better
Noise Immunity, Chattering Joint). This causes the software
to average many torque readings together to minimize the
possibility of using a single high frequency torque value that
could trigger a peak torque high fault.
Stays on as long as a new fastening operation starts.
Result generation. New start (tool trigger
or external start) or
reset input
Appendix - I/O and events_01/2016 - 57 -
Name Description Raising condition Falling condition
Yellow report
on tightening
controller
This output reects the state of the controller yellow light. Controller yellow light
is on
New fastening
operation starts
Green report
on tightening
controller
This output reects the state of the controller green light. Controller green light
is on
New fastening
operation starts
Red report
on tightening
controller
This output reects the state of the controller red light. Controller red light is onNew fastening
operation starts
Lock on reject Indicates that a tool is locked out because of an incorrect
tightening operation.
The controller will not continue to run the tool depending on
“lock on reject option:
- until the "Error Acknowledge" input is activated.
- until a run reverse operation
- until a loosening operation"
Tightening nished
with bad result and
option “Lock on reject”
activated.
Input “Error
acknowledge”
activated or
runreverse operation
or loosening
operation
Remove
fastener
Indicates that the fastening operation resulted in a torque that
exceeded the “Remove Fastener” setpoint.
When correctly set, this means that the torque for any reason
becomes very high. There is a risk that the fastening operation
is not reliable: disassemble the joint and check parts.
Result generation. New start (tool trigger
or external start) or
reset input
Tightening
nished without
timeout
Indicates that a Pset report is available and the source stop is
not overall timeout.
Result generation. New start (tool trigger
or external start) or
reset input
Overall time
reached
Max overall time has been reached during tightening Result generation. New start (tool trigger
or external start) or
reset input
Synchro out Synchro output: set to 1 when running step starts, reset to 0
when a synchro step is reached.
Start of running step. Synchro step
reached
Invalid
parameter set
selected
Indicates the Pset is disabled (has not been set).
For example, if 3 Psets are used, Psets 1, 2 and 3 are
enabled. If, however, any Pset other than 1, 2 or 3 is selected,
the Pset is invalid and this output is turned on.
It is possible for an Assembly Process to select invalid Psets.
Pset unselection Pset selection
Assembly Process status
Assembly
Process
selected bits
(0..7)
Indicates the Assembly Operation per Tightening Unit currently
selected (Bit 0..7)
New AP selected.
AP aborted
New AP selected.
AP aborted
Assembly
Process running
Indicates the assembly operation is being processed.
The signal is on as long as the assembly operation is running.
The signal falls down when the assembly operation is nished.
Assembly Process
start.
Assembly Process
nished or aborted.
Assembly
Process nished
Indicates when an assembly operation is completed. Assembly Process
nished.
A new Assembly
Process start or reset
input
Assembly
Process OK
Indicates when an assembly operation is completed with no
rejects.
The signal stays on as long as a new Assembly Process starts.
Assembly Process
nished and OK.
A new Assembly
Process start or reset
input
Assembly
Process NOK
Indicates when an Assembly Process reject occurs.
Stays on as long as a new Assembly Process starts.
Assembly Process
nished and NOK or
aborted.
A new Assembly
Process start or reset
input
Assembly
Process aborted
When an Assembly Process has been aborted, "Assembly
Process aborted" is activated.
Stays on as long as a new Assembly Process starts.
Assembly Process
aborted.
A new Assembly
Process start or reset
input
Current batch
count bit (0..6)
Bit indicator of current batch count Batch count increment when batch is
nished, new start
(tool trigger or
external start) or
reset input or new AP
selection
Remaining batch
count bit (0-6)
Bit indicator of the number of remaining bolts in the batch Batch count increment When batch is
nished, new start
(tool trigger or
external start) or
reset input or new AP
selection
Appendix - I/O and events_01/2016- 58 -
Name Description Raising condition Falling condition
Batch running A batch process is underway.
The output is set to 1 before the rst tightening operation.
A batch operation is
enabled
Batch is nished or
reset input
Batch nished Indicates when the batch count equals the batch size and the
batch is declared completed.
It is used together with "Batch OK" to indicate the status of a
batch.
Batch is nished. New start (tool trigger
or external start) or
reset input
Batch OK Indicates the status of the batch together with the "Batch
nished" output (managed by Assembly Process).
Batch is nished and
OK.
New start (tool trigger
or external start) or
reset input
Batch NOK Such as when the batch gets aborted…or in the case rejects
are included as part of the batch count (managed by Assembly
Process).
Batch is nished and
NOK.
A new AP has been
selected.
New start (tool trigger
or external start) or
reset input
External outputs AP
External Out
AP bit
Outputs that can be set or reset within an Assembly Process Depending of AP
behavior
Depending of AP
behavior
External outputs PLC
External Out
PLC bit (0..9)
Indicates this output is controlled by a PLC via Fieldbus (like a
remote I/O).
On PLC side, it is an output.
Depending on PLC
behavior
Depending on PLC
behavior
External outputs OP
External Out OP
bit (0..9)
Outputs dedicated to Open Protocol. Depending on OP
behavior
Depending on OP
behavior
Socket tray
Socket
selectable (0..4)
24 V socket trays (BSD).
Informs which socket can be taken by the operator.
A new socket has to
be taken by the user.
No socket to be taken
by the user.
Customized protocol Status
Customer
protocol
activated
A customer protocol has been activated in conguration Protocol is enabled Protocol is disabled
Customer
protocol
connected
The activated customer protocol is connected Protocol is connected Protocol is
disconnected
Customer
protocol
reporting alarm
The activated customer protocol has declared an alarm about
result reporting of this Tightening Unit.
Alarm is raised Alarm is cleared
Q_SAS ACK start tightening job - RDY Controller ready - Q_LSN Reverse disabled - WGZ Tool disabled - Q_EDZ Result and reports reset - Q_XMS XML data transfer completed - EIO Result OK - ENO Result NOK - FSCIO Group status OK - FSCNIO Group status NOK - -
CVILOGIX
External Out
CVILogix bit
(0..100)
Indicates that this output can be used by an internal CVILOGIX
application.
- -
Miscellaneous
ON On state, used to set level "1" to physical outputs. At controller startup. Never falls
OFF Off state, used to set level "0" to physical outputs. At controller startup. Never falls
Appendix - I/O and events_01/2016 - 59 -
2 - LOGICAL INPUTS
Name Description Status
General commands
Start stop Tightening
on state
Initiates a fastening cycle if:
- the "Spindle validation forward" is active and required by the Tightening Unit,
- a Pset is selected.
A rising edge must be detected to initiate a tightening, that is the change in the state of the
tool from off to on as the trigger is released, then pressed again must be detected. For the
tightening to proceed, this input must remain active. If this input becomes inactive at any
time during the tightening, the tightening will be aborted and the tool will stop running.
At the end of tightening, a tightening can began only if signal falls and then rise.
After power-up, even if this signal is active, an edge is necessary to start tightening."
State
Toggle start stop
tightening on edge
This input is enabled for xed tools only (tools without trigger).
Initiates or ends a fastening cycle.
A cycle can be initiated only if:
- the "Spindle validation forward" is active and required by the Tightening Unit
- the Pset is selected
If no tightening is currently executed, a rising edge will initiate a tightening.
A falling edge has no effect on the tightening to proceed.
If a tightening is in execution, a rising edge will stop it.
Rising edge
Reverse direction When activated, the tool green & red lights are ashing to indicate that the Tightening Unit
reverse direction is selected.
This signal status is not controlled during a tightening but only when tool is not running.
State
Error acknowledge Enables the "Reject lockout" function. When locked out, the tool cannot run until this input
is reset.
Rising edge
Reset When input reset raises (and there is no cycle running):
- defaults are acknowledged
- batch counter of current Assembly Process is reset
- reports lights on controller and tool are set off
- result on display is erased but the last 5 result values on Vision display stay readable
- in Pset mode, Pset selected remains unchanged. In AP mode, AP is aborted.
- ready output stay on
- echo identier is reset
When input reset raises (and there is cycle running):
- tightening is immediately stopped
- defaults are acknowledged
- batch counter of current Assembly Process is reset
- at tightening end, there is no report generated.
- at tightening end, it is impossible to start a new tight, reset input must be released rst.
- in Pset mode, Pset selected remains unchanged. In AP mode, AP is aborted.
- ready output stay on
- echo identier is reset
State
Reset only status When the input "Reset" raises during the Pset running:
- tightening is immediately stopped
Resets only:
- Tightening OK/NOK/nished
- Tool OK/NOK
- Batch OK/NOK/Finished
The Assembly Process is not aborted.
Result values (angle, torque) are still present in Fieldbus.
LEDs on tool and controller are not affected.
State
Ack error message Acknowledge error message displayed on HMI. Rising edge
Force Pset mode Forces the Tightening Unit to switch in Pset mode in order to temporary run Psets (nothing
saved).
When AP mode + input state high, then switch to Pset mode.
When Temporary Pset mode + input state low, then switch to AP mode.
Switching on the controller power with the input set will switch to Pset mode.
Other cases do nothing.
State
Ack result Acknowledges the current result.
The tool is then unlocked and can tight again. Formerly dedicated to Fieldbus only, this
behaviour is now also available for IOs and Open Protocol.
Rising edge
Keep alive Input used to check that the controller is still alive.
State of this input is copied to "Keep alive ack" output.
This input is also used by a PLC to inform the controller that Fieldbus communication is
working.
State
Time Synchro Trigger Execute date & time synchronisation from Fieldbus (SYN in VWXML protocol) Rising edge
Appendix - I/O and events_01/2016- 60 -
Name Description Status
Enable access
manager
Enable/disable access manager State
Lock display Lock/unlock the controller display. State
Restart Controller Reboots the controller.
Everything must be done by the software before using this input
Rising edge
Tools commands
Tool validation
forward
Enables the tool to run the selected Pset. Note: the forward and reverse validation can be
done by setting both validations on the same input. When the validation signal falls down,
the tool stops.
State
Tool validation
reverse
Enables the tool run reverse. Note: the forward and reverse validation can be done by
setting both validations on the same input. When the validation signal falls down, the tool
stops.
State
Reset tool locks Reset tool locks, only the none safety tool locks will be affected Rising edge
Tool stop Stops the tool. Rising edge
Tool blue light ctrl
by IO
1 = Tool blue light is controlled by IO
0 = Tool blue light is managed by the controller
State
Tool blue light If "Tool blue light ctrl by IO" is set to 1 (see upward) then:
1 = tool blue light is set to on
0 = tool blue light is set to off
State
Tool green light ctrl
by IO
1 = Tool green light is controlled by IO
0 = Tool green light is managed by the controller
State
Tool green light If "Tool green light ctrl by IO" is set to 1 (see upward) then:
1 = tool green light is set to on
0 = tool green light is set to off
State
Tool red light ctrl by IO1 = Tool red light is controlled by IO
0 = Tool red light is managed by the controller
State
Tool red light If "Tool red light ctrl by IO" is set to 1 (see upward) then:
1 = tool red light is set to on
0 = tool red light is set to off
State
Tool yellow light ctrl
by IO
1 = Tool yellow light is controlled by IO
0 = Tool yellow light is managed by the controller
State
Tool yellow light If "Tool yellow light ctrl by IO" is set to 1 (see upward) then:
1 = tool yellow light is set to on
0 = tool yellow light is set to off
State
Tool white light ctrl
by IO
1 = Tool white light is controlled by IO
0 = Tool white light is managed by the controller
State
Tool white light If "Tool white light ctrl by IO" is set to 1 (see upward) then:
1 = tool white light is set to on
0 = tool white light is set to off
State
Reset of redundancy
error
Resets redundancy error only. State
Pset commands
Pset select bit (0..7) Used to select Psets.
These inputs must be in the desired state BEFORE the activation of the cycle start input.
If the selected Pset is zero, there is no Pset selected.
State
Select previous Pset Select lower number Pset. Rising edge
Select next Pset Select higher number Pset. Rising edge
External stop abort
Pset
This input is used with proximity detectors to end immediately Pset running.
The user can choose which state or transition will stop the Pset: No, Rising, Falling,
Change, High, Low.
When a Pset is aborted with this input, the Pset result is NOK.
Rising edge
or state
External stop to next
step
This input is used with proximity detectors to end the running step.
The user can choose which state or transition will stop the Pset : No, Rising, Falling,
Change, High, Low.
The user can also choose the step result when the stop request occurs: OK, NOK,
Monitoring (Monitoring means that the result is computed depending on monitoring
requested).
Rising edge
or state
Synchro in Step synchronisation input.
The step starts when a transition to 0 is detected.
State
Appendix - I/O and events_01/2016 - 61 -
Name Description Status
Assembly Process commands
Assembly Process
selection bit (0-7)
Used to select an Assembly Process.
These inputs must be in the desired state BEFORE the activation of the assembly process
start input.
Rising edge
Abort assembly
process (tightening
unit)
The "Abort assembly process" input stops the Assembly Process being processed.
The Assembly Process is nished.
The Assembly Process result is memorized as "aborted" and “AP aborted” and "AP NOK"
events are set.
Rising edge
Batch-1 The "Batch-1" input allows the operator to select the previous operation of a batch
whatever the result of the next operation.
The batch counter is decremented.
The action is recorded OK or NOK according to the result and "Batch-1 event" is set.
Rising edge
Batch+1 In case you cannot complete the current operation of a batch, jump to the next one by
using the external input "Batch+1".
The action is declared as NOK and "Batch+1" event is set.
Rising edge
Restart batch Restarts the current batch of the current Assembly Process step.
The "Restart batch" event is set.
Rising edge
Reset number of
retries
Reset the number of retries counter.
If the max counter has been reached, the tool is unlocked.
Rising edge
External inputs AP
External in AP bit
(0..9)
Inputs used in Assembly Process in start conditions or in assembly actions sense input Rising edge
External inputs PLC
External In PLC bit
(0..9)
Indicates this input can be used by an PLC via Fieldbus (like a remote I/O).
For PLC side, it is an input.
State
External inputs OP
External In Open
Protocol 1-8
Inputs used in Open Protocol. They can be monitored from the Open Protocol client
by subscription. Theses DigIn are named "External monitored 1..8" in Open Protocol
specication.
State
Socket tray
Socket lifted bit (0..4) Used with CVI II controllers only: 24V socket trays (BSD).
Informs which socket has been lifted.
State
Customized protocol commands
PFCS END OF
CYCLE
Input used in PFCS Chrysler to ush the result FIFO when the operator has completed the
work
Rising edge
SAS Starts tightening job State
RST Resets any running tightening job State
LSN Disables reverse State
TOL Tool validation State
STR Tool start State
EDZ Resets results State
XMS Synchronous XML State
XMA XML activated State
CVILOGIX
External In CVILogix
bit (0..100)
Indicates that this input can be used by an internal CVILOGIX application State
Appendix - I/O and events_01/2016- 62 -
Appendix - User info codes_01/2016 - 63 -
Code
no.
Description Resolution procedure
2 Tool connected 1- The tool is connected and correctly recognized by the controller.
3 No tool connected 1- Tool has been disconnected.
2- If the tool is not physically disconnected, check the tool cable.
4 Span failure 1- Span value from torque sensor is outside bounds.
2 -Try once again to start the tool with no mechanical constraints. If the problem occurs again,
contact your Desoutter representative for support
5 Offset failure 1- Offset value from torque sensor is outside bounds.
2- Try once again to start the tool with no mechanical constraints. If the problem occurs again,
contact your Desoutter representative for support.
6 Tool motor rotor locked 1-Unable to start tool motor (rotor is locked), change your tool
2-Contact your Desoutter representative for support
7 Tool motor too hot 1- Tool is locked because its maximum motor temperature has been reached.
2- Tool will remain locked until the motor temperature comes back to its normal value.
8 Tool angle fault 1- Problem detected with the tool angle sensor
2- The tool needs maintenance.
3- Contact your Desoutter representative for support
9 Tool invalid parameters 1- Please check the tool compatiblity.
2- The tool memory cannot be read or is invalid.
3- The tool needs maintenance. If the problem occurs again, contact your Desoutter representative
for support.
10 Tool calibration alarm date expired 1- The tool calibration date has expired.
2- A tool calibration procedure needs to be done to ensure the measurement accuracy.
12 Tool EEPROM could not be read 1- The tool memory cannot be read or is invalid.
2- The tool needs maintenance. If the problem occurs again, contact your Desoutter representative
for support.
13 Tool motor bad ground connection 1- Phase-phase or phase to ground shortcircuit.
2- Disconnect the tool. Contact your Desoutter representative for support.
14 Tool torque power default 1- The torque sensor is not corrrectly supplied
2- The tool needs maintenance. If the problem occurs again, contact your Desoutter representative
for support.
15 Tool locked on reject 1- The tool is locked forward after a NOK.
2- Unlock the tool in function of the "lock on reject option" selection i.e. by reversing, loosening or
input.
16 Tool locked by Open Protocol 1- Tool has been locked by Open Protocol
2- Unlock the tool by sending an Enable tool message via Open Protocol
17 Loosening prohibited 1- Loosening is prohibited
2- The loosening is disabled in the Assembly action
3- The batch count type OK + NOK is used
18 Tool torque out of range 1- The target torque value is above the tool max. torque.
2- Check Pset settings against tool characteristics.
19 Tool communication error 1- Tool communication error.
2- Check tool and cable connections. If the problem occurs again, contact your Desoutter
representative for support.
20 Tool LED over current 1-Tool LED are not corrrectly supplied
2- Disconnect and reconnect the tool. If the problem occurs again, contact your Desoutter
representative for support.
21 Number of retries reached 1- The number of retries max has been reached.
2- The tool is locked.
3- The running Assembly Process has to be aborted.
22 Tool locked, lift correct socket 1- The tool is locked. Put all sockets back and lift the correct socket(s) combination.
23 Unsupported tool 1- The tool connected to the controller is not supported.
2- Contact your Desoutter representative for more information.
24 Tool loosening prohibited by VW
XML
1- Loosening is disabled by VWXML protocol
25 Tool tightening prohibited by VW
XML
1- Tightening is prohibited by VWXML protocol
26 Tool maintenance alarm 1 1- Tool maintenance tightening counter has been reached
27 Tool maintenance alarm number 2 1- Tool maintenance tightening counter has been reached
28 CVI3 and ExBC SW versions
incompatible
1 - Battery tool version and controller version are not compatible.
29 The battery is empty 1- The battery is discharged. The tool cannot tighten.
2- Recharge the battery.
30 The battery is low 1- The battery is low.
2- Recharge the battery.
31 Battery error 1- Abnormal battery voltage, the tool cannot tighten.
2- Recharge the battery. If the problem occurs again, replace the battery.
APPENDIX - USER INFO CODES
Appendix - User info codes _01/2016- 64 -
Code
no.
Description Resolution procedure
32 Tool display error 1- Board display malfunction.
2- Contact your Desoutter representative for support.
33 Tool time error 1- The tool time is not set correctly. The tightening results will not be time stamped.
2- Connect the tool to the controller to set date and time.
34 Tool memory error 1- The tool memory does not work properly.
2- Contact your Desoutter representative for support.
35 Tool memory locked 1- The tool memory is locked to protect old data from rewriting.
2- Connect the tool to E-dock to retrieve old data.
36 Tool memory full 1- The tool memory is full.
2- Connect the tool to the controller to empty the memory.
37 Tool trigger error 1- The tool trigger does not work properly.
2- Check and clean the trigger. If the problem occurs again, contact your Desoutter representative
for support.
38 Tool logs are available 1- Unexpected tool software exception
2- Log le has been generated by the tool
3-Contact your Desoutter representative for support
39 Tightening Unit cong error 1- Tightening Unit settings are invalid
40 Tool over speed 1- Motor speed exceeds 130% of its maximum value.
2- Check tool parameters.
3- Wrong motortune parameters. Contact your Desoutter representative for support.
41 The tool is unauthorized 1- The tool connected to the controller is not authorized.
2 Maximum number of battery tool reached or tightening unit associated doesn't exist anymore
3- Check the ePOD connection and capacity.
42 Tool locked by GeoPositioning 1- Tool has been locked by GeoPositioning
2- Unlock the tool by moving the tool in its dened area
45 Anormal battery high voltage,
check your battery
1- Anormal battery high voltage, check your battery.
2- This error can due to charger malfunction or end of life battery.
46 Anormal battery current
consumption, check your PSet
settings
1- Anormal battery current consumption, check your PSet settings.
2- This error can due to speed settings.
47 Battery is too low, check your
battery
1- Battery is too low, check your battery.
2- If the problem occured again, change the battery with a new one.
48 Battery type not allowed 1- Battery type not allowed.
2- Change your battery type or your conguration.
49 Access denied on controller Access denied on controller
50 Incompatible network parameters Incompatible network parameters
51 Epod connected Epod connected
52 Incorrect network parameters Incorrect network parameters
53 No TU available No TU available
54 Pairing success Pairing success
55 EDock already present on
controller
EDock already present on controller
56 Epod disconnected Epod disconnected
58 Tool locked by GeoTracking 1- Tool has been locked by GeoTracking
2- Unlock the tool by moving the tool in its dened are
59 New tool detected No procedure
60 Tool synchro ongoing No procedure
100 Tool cable id invalid parameters 1- Invalid tool cable parameter, check that the tool cable is Desoutter certied
2- Contact your Desoutter representative for support
101 Tool cable id not detected 1- Tool cable communication error, check that the tool cable is Desoutter certied
2- Contact your Desoutter representative for support
102 Tool cable id not certied 1- Tool cable authentication error, check that the tool cable is Desoutter certied
2- Contact your Desoutter representative for support
199 Serial console activated 1- The serial console is activated.
2- Warning, this console is dedicated only to debug purposes and should not be used in production
200 Quick stop activated 1- The quick stop has been activated
2- Check the Phoenix connector
201 Replace backup battery 1- The real time clock backup battery needs to be replaced.
202 Fieldbus connection lost 1- Fieldbus connection with PLC is lost.
- no heartbeat is received from PLC
- the cable is broken or disconnected
- the PLC is off line or not powered
2- Check the Fieldbus conguration.
204 Tool not validated by IO 1- Tool locked by I/O.
2- Check the I/O settings: the "Tool validation" must be active to unlock the tool.
205 Torque settings and tool mismatch 1-Invalid Torque setting, torque is greater than tool characteristics
2-Check Pset settings with the current tool characteristics
Appendix - User info codes_01/2016 - 65 -
Code
no.
Description Resolution procedure
206 Speed settings and tool mismatch 1-Invalid speed setting, speed is greater than tool characteristics
2-Check Pset settings with the tool max. speed.
207 Assembly process done 1- Assembly Process is done, the tool is locked
2- Select new Assembly Process to unlock the tool
208 Invalid run reverse parameters 1-Invalid Run reverse setting, torque or speed are greater than tool characteristics or reverse
strategy is not supported
2-Check Pset settings with the current tool characteristics
209 Pset invalid parameters 1 - Software internal error.
2 - Pset is corrupted. Try to transfer it again to the controller.
3 - If the error persists contact your Desoutter representative for support.
210 Invalid Pset selected 1- The Pset currently selected does not match the selectable one in the Assembly Process.
211 Invalid trigger conguration 1- The tool currently connected to the CVI3 is not equipped with the trigger required by the tool
trigger conguration
2- Adjust your tool trigger conguration to the tool connected or change the tool according to the
expected trigger conguration
212 Result could not be persisted 1- It was not possible to persist the tightening result in the controller
2- Contact your Desoutter representative for support
213 Drive connection lost 1- Connection with the drive has been lost.
2- Reboot the controller.
3- If the issue remains, contact your Desoutter representative.
214 RS232 power short circuit 1- Serial peripheral default.
2- Disconnect and reconnect.
3- Check the serial peripheral.
215 Drive current calibration failed 1- Current calibration failed.
2- Try once again.
3- If the problem occurs again, contact your Desoutter representative for support.
216 Drive current too high 1-Max current exceeded.
2-Contact your Desoutter representative for support
217 Drive disabled 1-Drive disabled by external source.
2-Contact your Desoutter representative for support
218 Drive gate voltage too low 1- Drive hardware failure.
2- Safety issue: contact your Desoutter representative for support
219 Hardware channel failure 1- Drive hardware failure.
2- Safety issue. Contact your Desoutter representative for support.
220 Hardware trip 1- Drive hardware failure.
2- Safety issue. Contact your Desoutter representative for support.
221 Drive heart bit error 1- Drive hardware failure.
2- Safety issue. Contact your Desoutter representative for support.
222 Drive heatsink temperature high 1- Heatsink too warm.
2- Let the controller cool down.
223 Drive init error 1- Software failure.
2- Restart the controller.
3- If the problem occurs again, contact your Desoutter representative for support.
224 Drive junction temperature high 1- Power electronics too warm.
2- Let the controller cool down.
225 Drive missing angle 1- Tool communication error.
2- Check tool and cable connections. If the problem occurs again, contact your Desoutter
representative for support.
226 Drive missing torque 1- Tool communication error. Check tool and cable connections.
2- Try once again, if the problem occurs again, contact your Desoutter representative for support.
227 Drive motor stalled 1- Motor stalled (could be missing phase, wrong motortune or power electronics failure)
2- Try once again, if the problem occurs again, contact your Desoutter representative for support.
228 Drive Software Error 1- Software failure
2- Restart the controller.
3- If the problem occurs again, contact your Desoutter representative for support
229 Drive PWM watchdog error 1- Software failure.
2- Restart the controller.
3- If the problem occurs again, contact your Desoutter representative for support.
230 Drive DC bus voltage high 1- Max current exceeded. DC-bus voltage high
2- Contact your Desoutter representative for support
231 Drive DC bus voltage too low 1- Power failure. DC-bus voltage low
2- Contact your Desoutter representative for support.
232 Fieldbus module not recognized
not a Desoutter one
1- The Fieldbus module plugged in the controller cannot be run. It is not an authorized Desoutter
module.
2- Contact your Desoutter representative for more information.
233 CVINet FIFO full 1- The CVINet result FIFO is full, the CVINet connection has been lost
2- Check the CVI3 Ethernet cable
3- Check CVI3 Ethernet conguration
4- Check if CVINet is running correctly
Appendix - User info codes _01/2016- 66 -
Code
no.
Description Resolution procedure
234 Fieldbus module mismatch 1-The Fieldbus module declared in conguration is not the same that the one present in controller
(e.g. Probus declared but a Pronet module in CVI3).
235 Warning max speed setting 1- Invalid speed setting: speed is greater than tool characteristics
2- By default, speed setting has been replaced with tool max speed.
236 ToolsNet FIFO full 1- The ToolsNet result FIFO is full, the CVINet connection has been lost
2- Check the CVI3 Ethernet cable
3- Check CVI3 Ethernet conguration
4- Check if ToolsNet is running correctly
237 Fieldbus invalid process data 1- The Fieldbus mapping has too many items.
238 Fieldbus invalid device address 1- The device address affected to Fieldbus is invalid.
239 Fieldbus invalid communication
settings
1- Fieldbus communication settings are invalid
240 VW XML protocol not authorized 1- The selected XML protocol is not authorized (check the ePOD characteristics)
241 CVINET FIFO alarm 1- The CVINet result FIFO has reached alarm threshold, the CVINet connection has been lost
2- Check the CVI3 Ethernet cable
3- Check CVI3 Ethernet conguration
4- Check if CVINet is running correctly
242 ToolsNet FIFO alarm 1- The ToolsNet result FIFO has reached alarm threshold, the CVINet connection has been lost
2- Check the CVI3 Ethernet cable
3- Check CVI3 Ethernet conguration
4- Check if ToolsNet is running correctly
243 PFCS not authorized 1- The selected PFCS protocol is not authorized (check the ePOD characteristics)
244 Accessory disconnected 1- The accessory at the given address has been disconnected from the eBUS of the CVI3.
2- Check the accessory cable.
245 Wait for report acknowledgement Acknowledge report with its corresponding input
246 Problem in synchro I/O cable or
conguration
1- Error detected on synchronisation input
2- Check the conguration of I/O
3- Check the synchronisation cable
247 Conict of versions for XML
protocol
1- Conict detected in Audi / VW XML protocol version.
2- Check the coherence of the version between the controller and master PC/PLC
248 SAS order fail 1- Fieldbus SAS order has failed.
2- Check the value of RRGI, SIO, etc.
249 XML PRG value set by PLC is 0 1- The PRG value 0 has been set by Fieldbus.
250 Pset corrupted 1- Pset is not dened correctly
2- Check the Pset
251 No Pset selected 1- No Pset is selected
2- Select a Pset before start order
252 No tool involved 1- No tool is involved for the requested tightening
2- Check tool validation
253 Incorrect tool Id dened in Pset 1- Pset is not dened correctly.
2- One tool declared in the Pset is not part of the tightening unit
3- Check the Pset.
254 Drive communication error 1- Error detected in drive communication
2- Restart the controller
3- If the problem occurs again, contact your Desoutter representative for support
255 Drive choke too hot 1- Power electronics too warm.
2- Let the controller cool down.
256 Tool motor too hot 1- Tool is locked because its maximum motor temperature has been reached.
2- Tool will remain locked until the motor temperature comes back to its normal value.
257 Impossible to start remotely 1- Verify the tool trigger is correctly pushed
258 Calibration need Pset mode for
this TU
1- For tool calibration, the Tightening Unit has to be in Pset mode
2- Change the Tightening Unit mode into Pset mode.
259 Reset input is active 1- "Reset" input is active
2- The Tightening Unit will unlock when input switchs to inactive state.
260 IPM protocol not authorized 1- The selected IPM protocol is not authorized (check the ePOD connection)
261 Locked by IPM 1- IPM protocol has locked the controller
2- Check the connection with the IPM gateway
3- Check CVI3 IPM conguration
262 Open Protocol connection lost 1- Open protocol connection has been lost
263 Socket tray conict For this Tightening Unit, do not associate more than one socket combination to a Pset
264 Too many steps in PSet Check that an Epod3 is connected to the controller to enable more steps per pset
265 Socket(s) usable with more than
one TU
Recongure sockets combination to resolve conicts
266 Message: Incoming message received wth dynamic text
267 Result transfer error Result transfer error
268 CVI3 and CVI NET SW versions
incompatible
CVI Net and CVI3 are incompatible. Please update CVI Net software
269 Pset modied No procedure
Appendix - User info codes_01/2016 - 67 -
Code
no.
Description Resolution procedure
300 Save log started 1- Saving the CVI3 logs to USB key has started
301 Save log done 1- Saving the CVI3 logs to USB key has ended
310 Identier accepted 1- An identier has been received and accepted.
2- The identier is matching an Assembly process start condition
311 Identier rejected 1- An identier has been received
2- The identier does not match any Assembly process start condition
312 Access right expired 1- The access rights on the USB key cannot be read
2- Unplug the key and insert it again
3- If the issue is persistent, the access right le is probably corrupt
4- Contact your CVI Key administrator.
313 Access right unreadable 1- The access rights on the USB key could not be read
2- Try unplugg the key and insert it again
3- If the issue is persistent, the access right le is probably corrupt contact your CVI Key
administrator
314 CVIKey plugged 1- an access key has been plugged
315 CVIKey unplugged 1- an access key has been unplugged
316 Barcode lost no procedure
400 Default network conguration set 1- Network conguration has been set to default.
401 Network conguration failed 1- Network conguration failed.
2- Check your settings.
3- If the problem occurs again, contact your Desoutter representative for support.
500 CVILogix user info Message generated by CVILOGIX program
501 CVILogix user info Message generated by CVILOGIX program
502 CVILogix user info Message generated by CVILOGIX program
888 Controller software updated no procedure
889 Device Software Updated Device Software Updated
890 Device Software Error Device Software Error
891 Controller started No procedure
899 Software downgrade not allowed 1- The SW downgrade is not allowed for this version
2- Check the CVI3 image version on your USB key
3- If the update is still failling, contact your Desoutter representative
900 CVI3 Software update failed 1- The SW upgrade failed
2- Do not remove the USB key and try to restart the CVI3
3- If the upgrade is still failing, contact your Desoutter representative
901 CVI3 Software image not found 1- The SW upgrade failed, no CVI3 image (*.cvi3) was found at the USB key root directory
2- Check your USB key, it must have only one CVI3 image
902 CVI3 Software image invalid 1- The SW upgrade failed, the CVI3 image copied on your USB key is corrupted
2- Remove and copy again your CVI3 image
3- Try another USB key
4- Contact your Desoutter representative for more information
903 CVI3 Software updater missing 1- The SW updater is not available or broken
2- Contact your Desoutter representative for more information
904 CVI3 save parameter utility not
found
1- The save parameters utility is not available
2- Contact your Dessouter representative for upgrade
905 CVI3 save parameter to key
failed. Key is full
1- Your USB key is full, all data were not saved
2- Delete your old backup les and try again
906 CVI3 save parameter failed 1- An error occurred during backup, data were not saved.
2- Check the available space on your key, delete les and try again.
3- If the problem persists, contact the Desoutter support team.
907 Wrong USB port 1- Your USB device is plugged into the wrong port
2- If your device is a USB key, plug it into the USB front port
3- If your device is a USB barcode reader or keyboard, plug it into the bottom USB ports
908 Too many USB HID devices
connected
1- Too many USB devices (barcode reader or keyboard) are plugged to the controller
2- Remove all devices and plug them again to the bottom USB ports only.
909 USB HID device error 1- Your USB device is not supported by the CVI3 controller
2- Only USB barcode reader and USB keyboard are supported, if you use one of them, contact your
Dessouter representative for upgrade
910 CVILOGIX save error 1- Plug a USB key to the front panel.
2- Check available space on your USB key, delete some old backup and try again.
911 CVILOGIX load error 1- Plug a USB key to the front panel.
2- The .zip le was not found, check that it is in the correct directory.
912 ePOD backup failed 1- Check the ePOD connection.
2- Contact your Desoutter representative for support.
913 ePOD restore failed 1- Check the ePOD connection.
2- Contact your Desoutter representative for support.
914 Maintenance ongoing Maintenance ongoing: Refer to user manual
915 Inconsistent version 1- The SW version of all CVI3 controllers must be identical
2- Update rmware
Appendix - User info codes _01/2016- 68 -
Code
no.
Description Resolution procedure
916 Workgroup not authorized 1- You need to connect an epod3 on the Workgroup Primary controller
917 Invalid accessory
conguration
1-The accessory conguration is not correct
2-Check type of elements and events associated
918 Emergency stop activated 1- The emergency stop has been activated
2- Check the M8 connector
919 additional transducer
conguration error
1- The additional transducer's maximum torque is lesser than the embedded transducer's
maximum torque
2- The Pset uses an additional transducer though non is installed on tool
920 Controller reset to factory
settings
ePod automatic backup must be congure again if needed
921 Pset execution is not
authorized
1-Check used features allowance
2-Contact your Desoutter representative for support
922 Additional transducer span
failure
1- Span value from additional torque sensor is outside bounds.
2 -Try once again to start the tool with no mechanical constraints. If the problem occurs
again, contact your Desoutter representative for support
923 Additional transducer offset
failure
1- Offset value from additional torque sensor is outside bounds.
2- Try once again to start the tool with no mechanical constraints. If the problem occurs
again, contact your Desoutter representative for support.
924 Tool calibration required 1-Perform a calibration of the tool on CVI3
Appendix - Fieldbus_01/2016 - 69 -
APPENDIX - FIELDBUS
1 - DATA MAPPING TYPES AND
VARIABLES
1.1 - Data type
• Choose the type of the data representation in memory:
Format Description Size (bytes)
Float Floating point (IEE754) 4
Char ASCII string 1..128
Uint32 Unsigned 32 bits 4
Uint16 Unsigned 16 bits 2
Uint8 Unsigned 8 bits 1
Sint32 Signed 32 bits 4
Sint16 Signed 16 bits 2
Sint8 Signed 8 bits 1
Bool Boolean 1
INT16
DEC16
Integer part on 16 bits + decimal
part on 16 bits.
4
1.2 - Char (ASCII string)
If you choose "Char", extra parameters are necessary to set
the ASCII string:
The "Size" is automatically computed. However, you can put
a value to truncate value in memory.
1.3 - Alignment
The oating point and integer values are rst converted
into a chain of characters and then aligned according to the
selected option within the total size of the eld.
Examples (green background denoting effective eld
length)
CVI3
value
Conguration
Data in PLC
memory
Integer part
Dot format
Number of
decimals
Size
Insignicant
zero
Alignment
4 4 No 0 4 No Right 4
4 4 No 0 4 No Center 4
4 4 No 0 4 No Left 4
4 2 Point 1 6 No Right 4 . 0
4 2 Point 1 6 No Center 4 . 0
4 2 Point 1 6 No Left 4 . 0
4 4 No 0 4 Yes Right 0 0 0 4
4 4 No 0 4 Yes Center 0 0 0 4
4 4 No 0 4 Yes Left 0 0 0 4
4 2 No 0 4 Yes Right 0 4
4 2 No 0 4 Yes Center 0 4
4 2 No 0 4 Yes Left 0 4
• Note that in case of centering if the resulting string of
characters cannot be centered perfectly, more spaces are
added on the left side of the string.
Appendix - Fieldbus_01/2016- 70 -
1.4 - Saturation
If the value exceeds the capacity of representation by the
output string, then the maximal representable value is used
instead.
Examples (alignment always “Right”, green background
denoting effective eld length)
CVI3
value
Conguration
Data in PLC
memory
Integer part
Dot format
Number of
decimals
Size
10000 4 No 0 4 9 9 9 9
-10000 4 No 0 4 – 9 9 9
99,99 4 No 0 4 9 9
-99,99 4 No 0 4 – 9 9
100 2 Dot 2 6 9 9 . 9 9
-100 3 Dot 2 6 – 9 9 . 9 9
-100 2 Dot 2 6 – 9 . 9 9
100 1 Dot 1 3 9 . 9
-100 1 Dot 1 3 – . 9
10 1 No 0 1 9
-1 1 No 0 1 0
• Note that the “insignicant zeroes present” option has no
impact on the maximal representable value.
1.5 - UINT32 UINT16 UINT8
Data are represented as unsigned integer binary. If value
exceeds the capacity of selected type, then the maximal
value of the specied type is used. Negative can not be
represented.
Examples:
CVI3
value
Data in PLC memory
UINT8 UINT16 UINT32
99,99 99 (0x63) 99 (0x0063) 99 (0x00000063)
-99,99 0 (0x00) 0 (0x0000) 0 (0x0000000000)
999,9 255 (0xFF) 999 (0x03E7) 999 (0x000003E7)
9999 255 (0xFF) 9999 (0x270F) 9999 (0x0000270F)
9999,9 255 (0xFF) 9999 (0x270F) 9999 (0x0000270F)
99999 255 (0xFF) 65535 (0xFFFF) 99999 (0x0001869F)
1.6 - SINT32 SINT16 DINT8
Data are represented as signed integer binary. If value
exceeds the capacity of selected type, then the maximal
value of the specied type is used.
Examples:
CVI3
value
Data in PLC memory
INT8 SINT16 SINT32
99,99 99 (0x63) 99 (0x0063) 99 (0x00000063)
-99,99 -99 (0x9D) -99 (0xFF9D) -99 (0xFFFFFF9D)
999,9 127 (0x7F) 999 (0x03E7) 999 (0x000003E7)
9999 127 (0x7F) 9999 (0x270F) 9999 (0x0000270F)
9999,9 127 (0x7F) 9999 (0x270F) 9999 (0x0000270F)
99999 127 (0x7F) 16383 (0x7FFF) 99999 (0x0001869F)
1.7 - BOOL
Data are represented as a boolean using 1 byte (8 bits)
signed integer binary. If value is equal to zero, then value
seen by PLC is 0, otherwise value is 1. Negative values
cannot be represented using this type.
Examples:
CVI3 value Data in PLC
memory
0 0
99,99 1
-99,99 0
999,9 1
9999 1
9999,9 1
99999 1
1.8 - INT16 DEC16
In this format, the integer is expressed in binary format in
16 bits and decimal part in the remaining 16 bits. The total
number of digits is 4 and maximum number of digits is 2
which can be summarized as follows:
Digits for
integer part
Digits for
decimal part
1 2
2 2
3 1
4 0
Negative values cannot be represented using this format.
Examples:
CVI3
value
Data in PLC memory
Integer part Decimal
part
Complete value
99,99 99 (0x63) 99 (0x63) 0x00630063
-99,99 0 0 (0x0) 0x00000000
999,9 999 (0x03E7) 9 (0x9) 0x03E70009
9999 9999 (0x270F) 0 (0x0) 0x270F0000
9999,9 9999 (0x270F) 0 (0x0) 0x270F0000
1.9 - Multiplier coefcient
This coefcient is a value which is multiplied with the variable
before being copied in memory. For example, you set
“Multiplier Coefcient” to 10 ; then if the variable is equal to 2
then PLC will read 20 (=2x10).
Appendix - Fieldbus_01/2016 - 71 -
1.10 - Inputs variables
Inputs variables are data coming from the controller and sent to the PLC.
Name Description ASCII values
Numerical
values or
binary format
Reset
condition
Set condition
General Status
Controller name Controller name Never
CVi3 start
or new
conguration
Tightening unit name Tightening Unit name Never
CVi3 start
or new
conguration
CVI3 outputs State of the 8 controller outputs
"Identier %1
...
Identier %4"
Identier #1 stored in result. Tight start Result received
User info code
"Info, error or warning" value
displayed
Error, warning
or info
displayed.
"List of error
and
warning
empty."
Constant
Used to set a constant read by the
PLC.
Keep alive value ack.
Mirror of "Keep Alive" value in PLC
output.
Controller
start
New value in
Keep Alive
Value
User Variable 1 ack.
Mirror of User Variable 1 in PLC
output
Controller
start
New value in
User Variable 1
User variable 2 ack.
Mirror of User Variable 2 in PLC
output
Controller
start
New value in
User Variable 2
Identier echo Last accepted identier
Controller
start
New value in
User Variable 2
Tool Status
Tool model
Tool model connected (e.g. EAD50-
900)
- -
Tool
disconnection
Tool connection
Tool serial number Tool serial number - -
Tool
disconnection
Tool connection
Tool max torque Tool maximum torque in TU units - -
Tool
disconnection
Tool connection
Tool max speed Tool maximum speed in rpm - -
Tool
disconnection
Tool connection
Spindle comment Comment written in tool memory. - -
Tool
disconnection
Tool connection
Tool calibration value 1Calibration value for tool sensor 1
- -
Tool
disconnection
Tool connection
Tool calibration value 2Calibration value for tool sensor 2
- -
Tool
disconnection
Tool connection
Appendix - Fieldbus_01/2016- 72 -
Name Description ASCII values
Numerical
values or
binary format
Reset
condition
Set condition
Pset Status
Pset selected If of Pset currently selected
Tightening result Tightening result
"“A” = accepted
“R” = rejected"
"0 = no result
1 = accepted
2 = rejected"
Tight start Result received
Final torque
Final torque in N.m. (last step); if used
with additional transducer this value
concerns the value of the transducer
in charge of control.
Tight start Result received
Torque trend
Torque trend (last step); if used with
additional transducer this value
concerns the value of the transducer
in charge of control.
""" ""
""<""
"">""
""="""
"0 = no result
1 = min
2 = max
3 = accepted"
Tight start Result received
Min. torque
Min torque (last step); if used with
additional transducer this value
concerns the value of the transducer
in charge of control.
Tight start Result received
Target torque
Target torque (last step); if used
with additional transducer this value
concerns the value of the transducer
in charge of control.
Tight start Result received
Max torque
Max torque (last step); if used with
additional transducer this value
concerns the value of the transducer
in charge of control.
Tight start Result received
Final angle
Final angle in degrees (last step);
if used with additional transducer
this value concerns the value of the
transducer in charge of control.
Tight start Result received
Angle trend
Angle trend (last step); if used with
additional transducer this value
concerns the value of the transducer
in charge of control.
""" ""
""<""
"">""
""="""
"0 = no result
1 = min
2 = max
3 = accepted"
Tight start Result received
Min. angle
Min angle in degrees (last step);
if used with additional transducer
this value concerns the value of the
transducer in charge of control.
Tight start Result received
Target angle
Target angle in degrees (last step);
if used with additional transducer
this value concerns the value of the
transducer in charge of control.
Tight start Result received
Max. angle
Max angle in degrees (last step);
if used with additional transducer
this value concerns the value of the
transducer in charge of control.
Tight start Result received
Final current Final current in Amps (last step) Tight start Result received
Current trend Current trend (last step)
""" ""
""<""
"">""
""="""
"0 = no result
1 = min
2 = max
3 = accepted"
Tight start Result received
Min current Min current in Amps (last step) Tight start Result received
Max. current Max current in Amps (last step) Tight start Result received
Final current % Current in % Tight start Result received
Min. current % Current in % Tight start Result received
Max. current % Current in % Tight start Result received
Rundown speed Rundown speed in rpm Tight start Result received
Downshift speed Downshift speed in rpm Tight start Result received
Downshift torque Downshift torque threshold Tight start Result received
Angle threshold
Threshold (in TU units) used to start
angle measure.
Tight start Result received
Torque offset Torque offset applied Tight start Result received
Final torque without
offset
Real torque applied to the joint without
considering torque offset
Tight start Result received
Appendix - Fieldbus_01/2016 - 73 -
Name Description ASCII values
Numerical
values or
binary format
Reset
condition
Set condition
Min torque rate in
N.m/° (setting)
Min torque rate in N.m/° (setting) Tight start Result received
Target torque rate in
N.m/° (setting)
Target torque rate in N.m/° (setting) Tight start Result received
Max. torque rate in
N.m/° (setting)
Max torque rate in N.m/° (setting) Tight start Result received
Final (result) torque
rate in N.m/°
Final (result) torque rate in N.m/° Tight start Result received
Torque rate trend Torque rate trend
""" ""
""<""
"">""
""="""
"0 = no result
1 = min
2 = max
3 = accepted"
Tight start Result received
Yield ratio in % Yield ratio in % of N.m/°(setting) Tight start Result received
Min prevailing in N.m Min prevailing in N.m Tight start Result received
Max prevailing in N.m Max prevailing in N.m Tight start Result received
Min prevailing in N.m
(setting)
Min prevailing in N.m (setting) Tight start Result received
Max prevailing in N.m
(setting)
Max prevailing in N.m (setting) Tight start Result received
Final prevailing in N.m Final (result) prevailing in N.m Tight start Result received
Prevailing trend Prevailing trend
""" ""
""<""
"">""
""="""
"0 = no result
1 = min
2 = max
3 = accepted"
Tight start Result received
Result type Type of the result.
"0 : no result
1 : tightening
2 : run-reverse"
Tight start Result received
Final torque
(monitoring
transducer)
Final torque (monitoring) in N.m. (last
step)
Tight start Result received
Torque trend
(monitoring
transducer)
Torque trend (monitoring) (last step)
""" ""
""<""
"">""
""="""
"0 = no result
1 = min
2 = max
3 = accepted"
Tight start Result received
Final angle
(monitoring
transducer)
Final angle (monitoring) in degrees
(last step)
Tight start Result received
Angle trend
(monitoring
transducer)
Angle trend (monitoring) (last step)
""" ""
""<""
"">""
""="""
"0 = no result
1 = min
2 = max
3 = accepted"
Tight start Result received
Result ID Result ID Tight start Result received
Step number Last executed step number Tight start Result received
Assembly Process Status
AP selected
Id of Assembly process currently
selected
Batch size
Batch size (related to assembly
process)
Tight start Result received
Batch count
Batch count (related to assembly
process)
Tight start Result received
Batch remaining
Batch remaining (related to assembly
process)
Tight start Result received
Appendix - Fieldbus_01/2016- 74 -
Name Description ASCII values
Numerical
values or
binary format
Reset
condition
Set condition
Socket tray
Socket lifted
Socket lifted. If a socket is left on
CVI2 socket tray then sockets on
CVI3 socket tray are not considered.
Never Socket lifted
Socket lifted as bit
Socket lifted, each bit is encoding
one socket (Socket tray must be in
external mode). If a socket is left
on CVI2 socket tray then sockets on
CVI3 socket tray are not considered.
Never Socket lifted
Socket Lifted and its
address
Socket Lifted and its address (keep
last address in case no sockets are
lifted)
"DDLLL
DD : deviceID
LLL : lifted
socket (255 if
more than 1
socket)."
"Byte0 =
DeviceID
Byte1 = lifted
socket position
(255 if more
than 1 socket)."
Never Socket lifted
Customized protocol Status
Q_PRG Selected program number
IIO_INO
"IIO : number of OK on 4 bits
INO : number of OK on 4 bits"
TSC Place for status code
Q_PI1 Ack workpiece-ID
Q_FNR Receiving tightening case number
Q_TNR Receiving tightening location number
ECL Error class
ERC Error code
VEN Controller brand code
TYP Controller type code - - - -
CVILOGIX outputs
"CVILOGIX %1
….
CVILOGIX %100"
CVILOGIX variable (1 to 100) - - - -
1.11 - Events in PLC input
All output events can be associated to PLC inputs in Fieldbus.
For each event, you can choose to invert or not the signal.
Appendix - Fieldbus_01/2016 - 75 -
1.12 - Outputs variables
Name Description
General commands
CVI3 inputs State of the 8 controller inputs that can be forced by the PLC.
Identier Identier (e.g. VIN number) which can be used to start an assembly process
Keep alive value
Value that will be copied in Keep Alive Value Ack. Value change can be used as
heartbeat management.
User variable 1
A variable freely settable by user. No treatment is made on this value. This value is
copied in User Variable 1 Ack.
User variable 2
A variable freely settable by user. No treatment is made on this value. This value is
copied in User Variable 2 Ack.
Date synchro data
"Date synchronisation data.
Format is YYYYMMDD in ASCII."
Time synchro data
"Time synchronisation data.
Format is HHMMSS in ASCII"
Pset commands
Pset selection ID of Pset expected by PLC
Assembly Process commands
AP selection
"Id of Assembly process expected by PLC. If the Assembly process #0 is requested,
then the current assembly process is aborted.
The controller behavior can be adapted by using the “Assembly process” panel in
general conguration"
Socket tray
Socket green led as bit
Control green led of socket trays. In binary each bit is encoding one socket. In
ASCII each digit is encoding one socket. Socket tray must be in external mode.
Socket red led as bit
Control red led of socket trays. In binary each bit is encoding one socket. In ASCII
each digit is encoding one socket. Socket tray must be in external mode.
Customized protocol Status
PRG Tightening program number in range 1-255.
SIO_MNO
"SIO : number of OK on 4 bits
MNO : max number of NOK on 4 bits"
CIO_CNO
"CIO : class for OK tightenings on 4 bits
CNO : class for NOK tightenings on 4 bits"
PRT Model description.
PI1 Unique workpiece ID
STC_VAR
"STC : XML 2.0
VAR : XML 2.1"
FNR Tightening case number
TNR Tightening location number
WID Workpiece carrier-ID
PNR Pronet XML version
CVILOGIX inputs
"CVILOGIX %1
…
CVILOGIX %100"
CVILOGIX variable (1 to 100)
Appendix - Fieldbus_01/2016- 76 -
1.13 - Events in PLC output
All input events described in CVI3 User Manual can be
associated to PLC output in Fieldbus. For each event you can
choose to invert or not the signal. Note that you can associate
up to 4 input events to a unique bit in PLC output. This allows
you to set several events at the same time.
1.14 - Bypass between PLC and IO
For some reasons, you may want to directly control CVI3
inputs/outputs by PLC without any treatment on it.
External input/output bits are dedicated to this usage.
Example: to read a CVI3 physical in PLC memory.
• First, associate a CVI3 input to an “External inputs PLC bit”
in “I/O and accessories” panel:
• Secondly, associate the “external PLC bit” to the PLC
Inputs.
You can now read in PLC the state of CVI3 physical input.
The principle is the same for the outputs.
2 - MODULES DETAILED DESCRIPTION
2.1 - DeviceNet
# Item
1 Network Status LED
2 Module Status LED
3 DeviceNet Connector
Network Status
State Indication
Off Not online / No power
Green On-line, one or more connections are
established
Flashing Green
(1 Hz)
On-line, no connections established
Red Critical link failure
Flashing Red
(1 Hz)
One or more connections timed-out
Alternating
Red/Green
Self test
Module Status
State Indication
Off No power
Green Operating in normal condition
Flashing Green
(1 Hz)
Missing or incomplete conguration, device
needs commissioning
Red Unrecoverable Fault(s)
Flashing Red
(1 Hz)
Recoverable Fault(s)
Alternating
Red/Green
Self test
DeviceNet Connector
This connector provides DeviceNet connectivity.
Pin Signal Description
1 V- Negative bus supply voltage *
2 CAN L CAN low bus line
3 SHIELD Cable shield
4 CAN H CAN high bus line
5 V+ Positive bus supply voltage *
* DeviceNet bus power. For more information, refer to
DeviceNet “Technical Specication”.
Appendix - Fieldbus_01/2016 - 77 -
2.2 - Ethernet/IP
# Item
1 Network Status LED
2 Module Status LED
3 Link/Activity
4 Ethernet Interface
Network Status LED
A test sequence is performed on this LED during
startup.
LED State Description
Off No power or no IP address
Green On-line, one or more connections
established (CIP Class 1 or 3)
Green, ashing On-line, no connections established
Red Duplicate IP address, FATAL error
Red, ashing One or more connections timed out (CIP
Class 1 or 3)
Module Status LED
A test sequence is performed on this LED during
startup.
LED State Description
Off No power
Green Controlled by a Scanner in Run state
Green, ashing Not congured, or Scanner in Idle state
Red Major fault (EXCEPTION-state, FATAL
error etc.)
Red, ashing Recoverable fault(s)
LINK/Activity LED
LED State Description
Off No link, no activity
Green Link established
Green, ickering Activity
Ethernet Interface
The Ethernet interface supports 10/100Mbit, full or half duplex
operation.
CVI3 Ethernet IP module characteristics
Speed 10 and 100Mbits/s supported
Duplex Half and full supported
EDS le release 2.2
WebServer Internal webserver in module allowing
setting connection parameters (IP
address).
2.3 - Probus
# Item
1 Operation Mode
2 Status
3 PROFIBUS Connector
Operation Mode
State Indication
Off Not online / No power
Green On-line, data exchange
Flashing
Green
On-line, clear
Flashing Red
(1 ash)
Parametrization error
Flashing Red
(2 ashes)
PROFIBUS Conguration error
Status
State Indication Comments
Off No power or not
initialized
state = ‘SETUP¨’ or ‘NW
INIT’
Green Initialized module has left the ‘NW
INIT’ state
Flashing
Green
Initialized,
diagnostic
event(s) present
Extended diagnostic bit
is set
Red Exception error state = ‘EXCEPTION’
PROFIBUS Connector (DB9F)
Pin Signal Description
1 - 2 - 3 B Line Positive RxD/TxD, RS485 level
4 RTS Request to send
5 GND Bus ground (isolated)
6 +5V Bus
Output *
+5V termination power (isolated,
short-circuit protected)
7 - 8 A Line Negative RxD/TxD, RS485 level
9 - Housing Cable Shield Internally connected to the
protective earth via cable shield
lters according to the PROFIBUS
standard.
* The current drawn from this pin will affect the total power
consumption. To simplify development, the output supplies
up to 60mA when operated in room temperature (20 - 22
degrees Celsius), which is sufcient to power e.g. master
simulators etc. During normal operating conditions (or higher
temperatures), i.e.in an industrial environment, the specied
max. current for this output is 10mA.
Appendix - Fieldbus_01/2016- 78 -
2.4 - Pronet 1 port
# Item
1 Network Status LED
2 Module Status LED
3 Link/Activity LED
4 Ethernet Interface
Network Status LED
A test sequence is performed on this LED during
startup.
LED State Description Comments
Off Ofine - No power
- No connection PLC
Green Online (RUN) - Connection with PLC
established
- PLC in RUN state
Green,
ashing
Online (STOP) - Connection with PLC
established
- PLC in STOP state
Module Status LED
A test sequence is performed on this LED during
startup.
LED State Description Comments
Off Not Initialized No power - or - Module in
‘SETUP’ or ‘NW INIT’ state
Green Normal
Operation
Module has shifted from
the ‘NW INIT’ state
Green, 1 ash Diagnostic
Event(s)
Diagnostic event(s) present
Green, 2
ashes
Blink Used by engineering tools
to identify the node on the
network
Red Exception
Error
Module in state
‘EXCEPTION’
Red, 1 ash Conguration
Error
Expected Identication
differs from Real
Identication
Red, 2 ashes IP Address
Error
IP address not set
Red, 3 ashes Station Name
Error
Station Name not set
Red, 4 ashes Internal Error Module has encountered a
major internal error
LINK/Activity LED
LED State Description Comments
Off No Link No link, no communication
present
Green Link Ethernet link established, no
communication present
Green,
ickering
Activity Ethernet link established,
communication present
Ethernet Interface
The Ethernet interface operates at 100Mbit, full duplex, with
auto-negotiation enabled as default.
2.5 - Pronet 2 ports
# Item
1 Network Status LED
2 Module Status LED
3 Ethernet (port 1)
4 Ethernet (port 2)
5 Link/Activity LED (port 1)
6 Link/Activity LED (port 2)
Network Status LED
A test sequence is performed on this LED during
startup.
LED State Description Comments
Off Ofine - No power
- No connection with PLC
Green Online (RUN) - Connection with PLC
established
- PLC in RUN state
Green,
ashing
Online (STOP) - Connection with PLC
established
- PLC in STOP state
Module Status LED
A test sequence is performed on this LED during
startup.
LED State Description Comments
Off Not Initialized No power - or - Module in
‘SETUP’ or ‘NW INIT’ state
Green Normal
Operation
Module has shifted from
the ‘NW INIT’ state
Green, 1 ash Diagnostic
Event(s)
Diagnostic event(s) present
Green, 2
ashes
Blink Used by engineering tools
to identify the node on the
network
Appendix - Fieldbus_01/2016 - 79 -
LED State Description Comments
Red Exception
Error
Module in state
‘EXCEPTION’
Red, 1 ash Conguration
Error
Expected Identication
differs from Real
Identication
Red, 2 ashes IP Address
Error
IP address not set
Red, 3 ashes Station Name
Error
Station Name not set
Red, 4 ashes Internal Error Module has encountered a
major internal error
LINK/Activity LED
LED State Description Comments
Off No Link No link, no communication
present
Green Link Ethernet link established, no
communication present
Green,
ickering
Activity Ethernet link established,
communication present
Ethernet Interface
The Ethernet interface operates at 100Mbit, full duplex, as
required by PROFINET.
2.6 - Pronet IRT
# Item
1 Network Status LED
2 Module Status LED
3 Link/Activity LED (port 1)
4 Link/Activity LED (port 2)
Network Status LED
A test sequence is performed on this LED during
startup.
LED State Description Comments
Off Ofine - No power
- No connection with IO
controller
Green Online (RUN) - Connection with IO controller
established
- IO controller in RUN state
Green, 1
ash
Online (STOP) - Connection with IO controller
established
- IO controller in STOP
state or
- IO data bad
- IRT synchronization not
nished
Green,
blinking
Blink Used by engineering tools
to identify the node on the
network
LED State Description Comments
Red Fatal event Major internal error (this
indication is combined with a
red module status LED)
Red, 1
ash
Station Name
error Station
Station Name not set
Red, 2
ashes
IP address
error
IP address not set
Red, 3
ashes
Conguration
error
Expected Identication differs
from Real Identication
Module Status LED
A test sequence is performed on this LED during
startup.
LED State Description Comments
Off Not Initialized No power - or - Module in
‘SETUP’ or ‘NW INIT’ state
Green Normal
Operation
Module has shifted from the
‘NW INIT’ state
Green, 1
ash
Diagnostic
Event(s)
Diagnostic event(s) present
Red Exception
Error
Device in state ‘EXCEPTION’
Fatal event Major internal error (this
indication is combined with a
red network status LED)
Alternating
Red/Green
Firmware
update
• Do NOT power off the
module. Turning the module
off during this phase could
cause permanent damage.
LINK/Activity LED
LED State Description Comments
Off No Link No link, no communication
present
Green Link Ethernet link established, no
communication present
Green,
ickering
Activity Ethernet link established,
communication present
Ethernet Interface
The Ethernet interface operates at 100Mbit, full duplex, as
required by PROFINET.
Pin no. Description
1, 2, 4, 5 Connected to chassis ground over serial RC
circuit
3 RD-
6 RD+
7 TD-
8 TD+
Housing Cable shield
Appendix - Fieldbus_01/2016- 80 -
2.7 - CC-Link
# Item
1 Run LED
2 Error LED
3 CC-Link interface
Run LED
A test sequence is performed on this LED during
startup.
LED State Description
Off
No network participation, timeout status (no
power)
Green Participating, normal operation
Red Major fault (FATAL error)
Error LED
LED State Description
Off No error detected (no power)
Red Major fault (Exception or FATAL event)
Red,
ickering
CRC error (temporary ickering)
Red,
ashing
Station Number or Baud rate has changed
since startup (ashing)
CC-Link Interface
Pin Signal Description
1 DA Positive RS485 RxD/TxD
2 DB Negative RS485 RxD/TxD
3 DG Signal Ground
4 SLD Cable Shield
5 FG Protective Earth
Appendix - Connections_01/2016 - 81 -
APPENDIX - CONNECTIONS
1 - TOOL CONNECTOR
A
B
STA
STB
+15V
0V
Ground
Phase 1
Phase 2
Phase 3
(a)
(a)
(a)
(a)
(a)
(b) (b)
1mm² 1mm²
0.25mm²/120Ω
0.25mm²/120Ω
0.35mm²
0.35mm²
1mm² or 2.5mm²
1mm² or 2.5mm²
1mm² or 2.5mm²
1mm² or 2.5mm²
(a)
E
F
A
B
4
1
2
3
E
F
A
B
4
1
2
3
2 - CVI II ADAPTOR
1 2 3 4
Switch off the controller before disconnecting
the tool cable
Legend
1 CVI3 extension cable (optional)
2 CVI II adapter
3 CVI II cable
4 CVI II tool
Legend
A Connector 12 pts Male
B Connector 12 pts Female
a Ground shielded cable
b WARNING : Shielded insulate
STA
Twisted pairs: 2x0.25 mm²
at 10 MHz 65 Ω
STB
Cable Color
STA Red
STB Red / Blue
+15V Black / Blue
0V Black
Ground Yellow / Green
Phase 1 Black
Phase 2 Brown
Phase 3 Blue
Appendix - Connections_01/2016- 82 -
3 - RS232 - SubD 9pt
RX1
TX1
TX2
GND
1
2
3
4
RX2
RTS1
CTS1
5
6
7
8
+5V
9
9
8
7
6
5
4
3
2
1
RS1
RS2
Serial ports
Barcode reader
4 - DIGITAL INPUTS (0 – 24V)
1
131426
+24V controller
AGND
0VE controller
Quick Stop Channel 1
1
2
3
4
Input 1
Quick Stop Channel 2
Input 2
Input 3
5
6
7
8
Input 5
Input 4
Input 6
Input 7
9
10
11
12
Input 8
13
Example of connections:
Possibility to connect a 24V external supply in parallel of the
24V delivered by the controller:
+24V Ext
+24V Controller
0VE controller
152
3
16
5 - DIGITAL OUTPUTS (0 – 24V)
1
131426
+24V controller
AGND
0VE controller
Common 1
14
15
16
17
Output 2
Output 1
Output 3
Output 4
18
19
20
21
Output 6
Output 5
Output 7
Output 8
22
23
24
25
Common 2
26
Example of connections:
Possibility to connect a 24V external supply in parallel of the
24V delivered by the controller:
+24V Ext
+24V Controller
Common 1
Output 1
Output 2
Output 3
Output 4
Output 5
Output 6
Output 7
Output 8
F2
0VE Controller
Common 2
F3
17
18
19
20
21
152
SG
26
22
23
24
25
SG
163
Appendix - Connections_01/2016 - 83 -
6 - Tightening ow chart and timing chart
Input/Output dened by default can be used to control
tightening operation from a PLC or other electronic device.
Here is an example of standard exchange between a CVI3
controller and a PLC.
6.1 - Tightening operation through IO ow-chart
Start
End
No
No
No
No
No
Ready = 1 ?
Reset = 0
Reset = 1
Tightening OK &
Tightening NOK
= 0 ?
Pset selected =
expected Pset ?
Tightening
running = 1 ?
Tightening
running = 0 ?
Select Pset number
Spindle validation = 1
(if necessary)
Start stop tightening
on state = 1
Start stop tightening
on state = 0
Read results
OK/NOK
Read (if necessary)
digital result
Appendix - Connections_01/2016- 84 -
6.2 - Tightening operation through IO timing chart
1 2 3 4 5
Phases
READY (O)
PSET SELECT BIT 0 (I)
PSET SELECT BIT 1 (I)
PSET SELECT BIT 2 (I)
PSET SELECTED BIT 0 (O)
PSET SELECTED BIT 1 (O)
PSET SELECTED BIT 2 (O)
SPINDLE VALIDATION (I)
START/STOP TIGHTENINGON STATE (I)
TIGHTENING RUNNING (O)
TIGHTENING OK/NOK (O)
RESET (I)
Phase Designation
1
The “Reset” signal is sent by the PLC. This leads to reset the report
(“Tightening OK/NOK”).
2
The controller receives the Pset no.1 selection. The command is
acknowledged by the “Pset Selected” signals.
3
The controller detects the “Start Stop Tightening On State” signal
transition. The tightening operation starts and “Tightening Running”
signal is set to 1.
4
At the end of the tightening operation, the controller sets "Tightening
OK" or "Tightening NOK" signals.
5
The "Tightening Running" signals returns to zero when all operations
are over.
Appendix - Connections_01/2016 - 85 -
7 - SYNCHRONIZING SINGLE-CHANNEL CONTROLLERS
It is necessary to wire a diode 1N4148 in serial with each synchro out signal.
GND
+24V
0VE
1
2
3
4
Stop 2
6
7
8
Stop 1
Stop 2
Stop 1
Stop 2
Stop 1
GND
+24V
0VE
2
3
4
5
5
5 5
6
7
8
COM2
1
COM1
GND
+24V
0VE
1
2
3
4
6
7
8
GND
+24V
0VE
2
3
4
5
6
7
8
COM2
1
COM1
GND
+24V
0VE
1
2
3
4
6
7
8
GND
+24V
0VE
2
3
4
5
6
7
8
COM2
1
COM1
2
3
4
5
6
7
8
COM2
1
COM1
2
3
4
5
6
7
8
COM2
1
COM1
OutputInput
Controller 1
OutputInput
Controller 2
OutputInput
Controller 3
Synchro
IN
Synchro
OUT
1N4148
Synchro
IN
Synchro
OUT
1N4148
Synchro
IN
Synchro
OUT
1N4148
8 - SYNCHRONIZING TWINCVI3 CONTROLLERS
It is necessary to wire a diode 1N4148 in serial with each synchro out signal.
GND
+24V
0VE
1
2
3
4
Stop 2
6
7
8
Stop 1
Stop 2
Stop 1
Stop 2
Stop 1
GND
+24V
0VE
2
3
4
5
5
5 5
6
7
8
COM2
1
COM1
GND
+24V
0VE
1
2
3
4
6
7
8
GND
+24V
0VE
2
3
4
5
6
7
8
COM2
1
COM1
GND
+24V
0VE
1
2
3
4
6
7
8
GND
+24V
0VE
2
3
4
5
6
7
8
COM2
1
COM1
2
3
4
5
6
7
8
COM2
1
COM1
2
3
4
5
6
7
8
COM2
1
COM1
OutputInput
Controller 1
OutputInput
Controller 2
OutputInput
Controller 3
Synchro
IN
Synchro
OUT
1N4148
Synchro
IN
Synchro
OUT
1N4148
Synchro
IN
Synchro
OUT
1N4148
Appendix - Connections_01/2016- 86 -
9 - eBUS (for accessories)
B -
GND-EXT
AGND
2
3
B +
5
6
7
8
+24V-EXT
+24V
0V
9
1
4
9
8
7
6
5
4
3
2
1
10 - WORKGROUP
min. 5 mm
tool no. 2 tool no. 3 tool no. 4 tool no. 5
tool no. 1
Customer network
Workgroup network
For each secondary controller,
check that the quick stop is on
but inactive
Use «Eject» command before
disconnecting the ePOD.
ePOD3
SECONDARY CONTROLLERSPRIMARY CONTROLLER
Appendix - Spare parts_01/2016 - 87 -
7
1
2
3
10
13
12
4
14
6
9
5
8
11
APPENDIX - SPARE PARTS - CVI3 VISION
Item Designation Part number
1 Interface board including screws 6159188835
2 Display board without display and screws 6159188535
3 Complete drive board on the heatsink 6153972145
4 TPLC board 6159188985
5 Ethernet board including screws 6159188825
6 CPU board including screws 6159188895
7 Drive board fan -
8 I/O connector kit 6159285025
9 Flat cable for Interface board / Drive board connection 6159285065
10 Tool connector kit -
11 Display including screws 6159235285
12 Warning label 6158715620
13 Earth fault circuit breaker including GFI switch, wiring kit and screws 6159159865
14 Front panel including screws 6155731435
Appendix B - JVL6-32 Residual Current Circuit
Breaker_01/2016
- 88 -
APPENDIX A - CONTROLLER POWER CONSUMPTION: CURRENT INLET
Apparent power (S)
measured in VA
The “Power triangle”
Impedance
phase angle
True power (P)
measured in Watts
Reactive power (Q)
measured in VAR
P = true power
P
u(t) x i(t)dt
1
T
0
∫
T
measured in units of Watts
where T is the period of the signal
On a CVI3, the Power peak is 5kW.
To dimension an installation, the apparent power consumption is the only needed information.
S = apparent power
S U
rms
x I
rms
measured in Volt-Amps (VA)
The apparent power peak is 6kVA the duration of the peak is < 0.5 s
The mean apparent power is always ≤ 1 kVA.
SINGLE PHASE 230 V
At 230 V
I
rms
x
≤ 1 kVA
A
230
2
I
rms
≤ 1000 x
230
2
I
rms
≤ 6.15 A
Then we recommend to use a circuit breaker 10A Curve D.
At 110 V
I
rms
x
≤ 1 kVA
A
110
2
I
rms
≤ 1000 x
110
2
I
rms
≤ 12.85 A
Then we recommend to use a circuit breaker 20A Curve D.
Appendix B - JVL6-32 Residual Current Circuit
Breaker_01/2016
- 89 -
APPENDIX B - JVL6-32 RESIDUAL CURRENT CIRCUIT BREAKER
The CVI3 has a JVL6-32 residual current circuit breaker with
over-current Protection.
The residual current circuit breaker must be tested monthly.
It provides protection against earth leakage faults (30mA),
overloads, short-circuits and Over-current in your installation
(I=16A. see curve).
The Over-current protection of the JVL6-32 uses “D” tripping
characteristics
FIGURE 1 – CURVE C AND D
Appendix - ePOD_01/2016- 90 -
APPENDIX - ePOD
The ePOD unlocks a specied level of functionality and acts as a back-up unit for the conguration of the CVI3 controllers.
It also increases the number of results, curves and logs in the controller.
There are different models of ePOD and specic ePOD designed for some specic protocols.
Model ePOD1 ePOD2 ePOD3 ePOD2C ePOD3C ePOD4C
Part number 6159360750 6159360760 6159360770 6159363110 6159363180 6159363120
Backup
Complete backup of the controller
system
included included included included included included
Results storage
Number of Pset results 10,000 20,000 20,000 20,000 20,000 20,000
Number of curves per tool 20 50 50 50 50 50
Number of Pset versions per Pset 10 20 20 20 20 20
Number of events in the event log 500 1,000 1,000 1,000 1,000 1,000
Basic functions
Number of steps per Pset:
- Tools with cable connection 15 15 40 15 15 40
- Wireless battery tools 10 10 10 10 10 10
CVILOGIX - included included included included included
Workgroup - - included - - included
Programming / Supervision / Controller backup
Results storage - included included included included included
Tightening units management (with CVI3 Vision controller only)
Maximum number of tightening units 2 2 2 3 3 4
Maximum number of wireless battery
tools
1 1 1 2 3 4
ePOD1
ePOD1 is a backup module for the controller result and conguration database.
- It can be used as real time backup module. In this case the ePOD1 must always be plugged to the controller.
- It also can be used as a manual backup that stores the conguration database, the results database and the rmware version of
the controller. ePOD1 gets a snapshot of the controller.
ePOD2
ePOD2 has all functionalities of ePOD1.
- ePOD2 activates CVILOGIX (Embedded PLC of CVI3 controllers).
ePOD3
ePOD3 has all functionalities of ePOD2.
- ePOD3 activates the workgroup conguration.
ePODxC
ePODxC has all functionalities of ePOD2 or ePOD3.
- It can be connected to CVI3 Vision controllers only.
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