Design Hardware 2000V Series Installation Instructions Manual

Page 1
EXIT DEVICE
2000V
2012.03
Page 2
STEP 1 DIRECTIONS FOR CHANGING HANDING OF DEVICE
Handing of device is preset at factory for RHR.To change handing of device, follow steps shown below and see DRAWING FOR STEP 1.
1.Loosen screws ’A’ and remove screw ‘B’ and spring ‘C’.
2.Reverse the postions of screw ’B’ and spring ‘C’ and then tighten screw ‘A’.
3.The device is now set for LHR.
STEP 5 INSTALL TOP STRIKE
1.Align vertical center line of top strike and upper connecting tube as shown on template (B-1).Mark door as indicated on template (B-1).
2.Tighten screws to install top strike with proper adjustment.
Drill a hole on floor with 1/2" dia,1"deep , and align center of bolt in lower box.
Fix the ciamp to connecting tube in midway.
2"
2 7/16"
13/32"
STEP 6 INSTALL TOP LATCH ASSEMBLY
1.Align vertical center line of top latch assembly and upper connecting tube as shown on template (B-1). Mark door as indicated on template (B-1).
CAUTION: BE SURE THE DISTANCE FROM DOOR FRAME TO LINE W MUST BE 2"
2.Tighten screws to install top latch assembly.
STEP 2MARK CENTER LINE ON DOOR
Mark center line on inside of door. Establish the horizontal center line of the device by drawing a line across the door 40” above floor line.
STEP 3MARK DOOR AND DRILL HOLES
1.Fold and apply template (A) to edge of door and mark door as indicated on template (A).
2.Drill holes A X 6 in accordance with the diameters as indicated on template (A)
STEP 4INSTALL DEVICE BODY
1.Remove the head cover from the device body and end cover from the mounting bracket by removing the screws that hold them on.
2.Align tailpiece receiver of exit device and trim/cylinder tailpiece, so it slides onto trim/cylinder tailpiece. Also align screw holes on exit device head with mounting holes on the door.
3.Install and tighten the mounting screws for the head of the exit device and end cover mounting bracket.
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STEP 12 INSTALL TWO ROD GUIDES
1.Take the approximately middle of upper and lower connecting tube.
2.Tighten screws to install rod guides.
STEP 11 TEST ACTUATING BAR AND DOGGING OPERATION
1.The top latch assembly should engage the top strike and the bottom latch assembly should engage the floor strike when the door is closed. If the door can be pushed open without depressing the actuating bar, the upper connecting tube has been over adjusted. Readjust it as needed.
2.The top and bottom latch assembly should disengage from the strikes freely when the actuating bar is depressed or dogged down. If they do not disengage, adjust the bolt in the bottom latch assembly as needed and retest for proper operation.
STEP 9 INSTALL AND ADJUST LOWER CONNECTING TUBE
1.Keep the end of the tube with the threaded insert downward to connect it with the threaded bolt in the bottom latch assembly
2.Connect the other end of the tube to the internal mechanism of the head assembly by inserting the connecting pin into the holes.
3.Connect bolt in bottom latch assembly with lower connecting tube. Then, depress actuating bar and adjust lower connecting tube until bottom latch assembly retracts properly. Then, fix the connecting pin by bending 2 ends. Do not let bolt in bottom latch assembly touch floor while depressing actuating bar.
STEP 8 INSTALL AND ADJUST UPPER CONNECTING TUBE
1.Keep the end of the tube with the threaded insert upward to connect it with the threaded bolt in the top latch assembly
2.Connect the other end of the tube to the internal mechanism of the head assembly by inserting the connecting pin into the holes.
STEP 7 INSTALL BOTTOM LATCH ASSEMBLY
1.Align vertical center line of bottom latch assembly and lower connecting tube as shown on template. Mark door as indicated on template (B-2). CAUTTON : BE SURE THE DISTANCE
FROM BOTTOM SIDE OF DOOR EDGE TO BOTTOM OF BOTTOM LATCH ASSEMBLY IS 13/32".
2.Tighten screws to install bottom latch assembly.
DRAWING FOR STEP 1
3.Turn and adjust upper connecting tube until top latch assembly retracts properly and then fix the connecting pin by bending 2 ends.
4.Drill 3 anchor / screw holes, 1/4" dia , 1 1/8" deep.
5.Hammer 3 anchors into 3 anchor / screw holes. Tighten up 3 screws.
STEP 10INSTALL FLOOR STRIKE
1.Let the bolt in the lower bottom latch assembly touch the floor and mark on floor.
2.Drill a 5/8” dia, 1” deep hole.
3.Let the bolt in the lower bottom latch assembly insert into the center hole of floor strike and mark 3 anchor / screw holes on floor.
STEP 13 : INSTALL 4 COVERS
Install head cover, end cover, top latch cover,bottom latch cover and tighten screws.
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Latchbolt Filler Plate
Rod Guide (2PCS)
Wood Screws
5/32”x 3/4” (4 PCS)
5/32”x 3/4” (4 PCS)
,Self Tapping
Pin (2 PCS)
Flat Head
Flat Head
1/4”x 1 1/4” (12 PCS)
Round Head
Round Head
1/4”x 1 ” (3 PCS)
Wood Screws
Wood Screws
Flat Head
Floor Strike
Machine Screws
Machine Screws
Flat Head
1/4”-20P x 3/4” (12 PCS)
1/4”-20P x 3/4” (3 PCS)
14#x1 1/2” (15 PCS)
Machine Screws
,Self Tapping
Flat Head
5/32”x3/4” (3 PCS)
1/4” x 1” (3 PCS)
Anchor
1.
Assembly
DOGGING DEVICE
DOGGING WRENCH
Assembly
IF DOOR IS LESS THAN 36", REMOVE END COVER AND CUT SECTION "A" TO A DESIRED LENGTH.
Page 5
1/4”-20P x 3/4” x 6
(A)For 2000V Series (UL Listed)-Drill & tap for (6) 1/4"-20P x 3/4" machine screws for exit device.
Drill (6) 3/16" pilot holes for seif-tapping machine screws or wood screws for exit device.
(B)For F2000V (Fire Rated)-Drill 9/32" holes inside and 3/8" holes outside for the (6) thru bolts.
Round Head Screws
1/4”-20P x 3/4” x 6
Round Head Screws
2012.03
3/4" for LE-08,LE-08A Trim 3/4" for LE-08,LE-08A Trim
2 3/ 4"
2 3/
4"
( )
When installing 1000R x 1000V on a pair of doors,a Double
Door Strike (DDS) is required. For complete template
information,please refer to the DDS template.
CENTER LINE CENTER LINE
Page 6
E 1/4”-20P x 3/4”
ROUND HEAD SCREW
D D 1/4”-20P x 3/4” x 2
ROUND HEAD SCREWS
D
CAUTION
BE SURE THE DISTANCE FROM BOTTOM SIDE OF DOOR EDGE TO BOTTOM OF BOTTOM LATCH
MUST BE
BOTTOM LATCH
1 39/64”
61/72
23/92
23/31
Note: When installing top latch assembly:
1. Drill (1) E hole and install screw but do not tighten all the way.
2. Drill (2) D holes and install and tighten screws.
3. Tighten screw in hole E all the way.
2012.03
TEMPLATE(B-2)
(A)For 2000V Series (UL Listed)-Drill & tap for (3) 1/4
"-
20P x 3/4" machine screws (2xD,E) for latches. Drill (3) 3/16" pilot holes (2xD,E) for self-tapping machine screws or wood screws for latches.
(B)For F2000V (Fire Rated)-Drill 9/32" holes (2xD,E) inside and 3/8" holes (2xD,E) outside for the (3) thru bolts.
ASSEMBLY
ASSEMBLY
13/32”
E
Page 7
DD
D
1/4”-20P x 3/4” x 2
ROUND HEAD SCREWS
F 1/4”-20P x 3/4” x 1
FLAT HEAD MACHINE SCREWS
FOLD REVERSELY FOR TOP STRIKE INSTALLATION
TOP LATCH ASSEMBLY
TEMPLATE(B-1)
LINE W
1 39/64”
61/72
FLAT HEAD MACHINE SCREWS
CAUTION:
DRILL”F” HOLE AFTER LATCH BOLT PROPERLY WORKS.
FOLD ON DOTTED LINE
Frame Stop
AND FIT ON DOOR
FRAME
CAUTION:
BE SURE THE DISTANCE FROM DOOR FRAME TO LINE W MUST BE 2”
Note: When installing top latch assembly:
1. Drill (1) E hole and install screw but do not tighten all the way.
2. Make sure distance from door frame to line W is 2".
3. Drill (2) D holes and install and tighten screws.
4. Tighten screw in hole E all the way.
(A)For 2000V Series (UL Listed)-Drill & tap for (3) 1/4"-20P x 3/4" machine screws (2xD,E) for latches Drill (3) 7/32" pilot holes (2xD,E) for self tapping machine screws or wood screws for latches.
(B)For F2000V (Fire Rated)-Drill 9/32" holes (2xD,E) inside and 3/8" holes (2xD,E) outside for the (3) thru bolts.
1 ”
G
1/4”-20P x 3/4” x 2
G
G
F
E
1/4”-20P x 3/4”
ROUND HEAD SCREW
2”
2012.03
3/32"
Adjust the location of the top latch assembly and top latch base so there is 3/32" space between top strike and inside of top latch.
CAUTION:
E
TOP STRIKE
TOP LATCH BOLT
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