Design Dynamics VTD-18ND-TKA, VTD-24ND-TKA, VTD-18PD-TKA, VTD-124PD-TKA Owner's Operating And Installation Manual

VENTED DECORATIVE GAS LOG APPLIANCE
PFS
®
US
OWNER’S OPERATION AND INSTALLATION MANUAL
MODELS
VTD-18ND-TKA, VTD-18PD-TKA,
VTD-24ND-TKA AND VTD-24PD-TKA
WARNING: If the information in this manual is not
followed exactly, a re or explosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
— Installation and service must be performed by a quali-
ed installer, service agency or the gas supplier.
INSTALLER: Leave this manual with the appliance CONSUMER: Retain this manual for future reference.
For more information, visit www.fmiproducts.com
TAbLE OF CONTENTS
Safety .................................................................. 2
Local Codes......................................................... 4
Unpacking............................................................ 4
Product Identication ........................................... 5
Installation ........................................................... 5
Operation ........................................................... 10
Cleaning and Maintenance ................................ 12
Inspecting Burners............................................. 13
Troubleshooting ................................................. 14
SAFETy
Specications .................................................... 17
Service Hints ..................................................... 17
Technical Service............................................... 17
Wiring Diagram .................................................. 18
Replacement Parts ............................................ 19
Accessories ....................................................... 19
Parts .................................................................. 20
Warranty ..............................................Back Cover
WARNING: Improper instal-
lation, adjustment, alteration,
service or maintenance can
cause injury or property damage.
Refer to this manual for correct
installation and operational procedures. For assistance or
additional information consult
a qualified installer, service agency or the gas supplier.
This appliance may be installed in an aftermarket,* permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with type of gas indicated on rating plate. This appliance is not convertible for use with other gases.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
WARNING: This appliance
is for installation only in a
solid-fuel burning masonry or UL127 factory-built replace, constructed of noncombustible
material and connected to a
working ue. (See page 6 for minimum ue opening.)
WARNING: This is a gas-red heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combus­tion and ventilation air must be provided. Refer to the National
Fuel Gas Codes, ANSI Z233.1/ NFPA 54, Air for Combustion and Ventilation.
State of Massachusetts: Installa-
tion must be made by a licensed plumber or gas tter in the Com­monwealth of Massachusetts.
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, op­erate or service this log set. Improper use of this log set can cause serious injury or death from burns, fire, explosion, electrical shock and carbon monoxide poisoning.
WARNING: This product con t ains and /or gene r ates
chemicals known to the State of California to cause cancer or
birth defects or other reproduc­tive harm.
WARNING: Keep ue open when operating unit.
www.fmiproducts.com
124697-01C2
SAFETy
Continued
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of
carbon monoxide poisoning resemble the u, with headaches, dizziness or nausea. If you have these signs, log set may not be working
properly. Get fresh air at once! Have log set serviced. Some people are more affected by carbon monoxide than others. These include
pregnant women, people with heart or lung disease or anemia, those under the inuence
of alcohol and those at high altitudes. Natural and Propane/LP Gas: Natural and
propane/LP gases are odorless. An odor­making agent is added to the gas. The odor
helps you detect a gas leak. However, the
odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this log set.
WARNING: Any change to this log set or its controls can be dangerous.
WARNING: Do not use a blow­er insert, heat exchanger insert or other accessory not approved for use with this appliance.
WARNING: Do not allow fans
to blow directly into replace. Avoid any drafts that alter burner ame patterns.
Due to high temperatures, the appliance should be located out of trafc and away from furniture and draperies.
Do not place clothing or other ammable material on or near the appliance. Never place any objects on heater.
Log set becomes very hot when running. Keep children and
adults away from hot surface to
avoid burns or clothing ignition. Log set will remain hot for a time after shutdown. Allow surface to cool before touching.
Carefully supervise young chil-
dren when they are in the room
with log set. When using hand­held remote accessory, keep selector switch in OFF position to prevent children from turning on burners with remote.
You must operate this appliance with a replace screen in place. Make sure replace screen is closed before running appliance.
Keep the appliance area clear and free from combustible ma­terials, gasoline and other am­mable vapors and liquids.
1. This appliance, as supplied, is only for
use with type of gas indicated on rating plate.
2. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not
use any phone in your building
• immediately call your gas supplier from a
neighbor’s phone. Follow gas supplier’s instructions
• if you cannot reach your gas supplier, call the re department
3. Never install log set
• in a recreational vehicle
• where curtains, furniture, clothing or other ammable objects are less than 42" from front, top or sides of log set
• in windy or drafty areas
124697-01C 3
www.fmiproducts.com
SAFETy
Continued
4. Before installing in a solid fuel burning
replace, chimney ue and rebox must be cleaned of soot, creosote, ashes and loose paint by a qualied chimney
cleaner. Creosote will ignite if highly
heated. Inspect chimney ue for damage. If damaged, repair ue before operating
appliance.
5. You must operate this log set with replace
screen in place and fully closed. Any glass doors must be open during operation.
6. This log set is designed to be smokeless.
If logs ever appear to smoke, turn off appli­ance and call a qualied service person.
Note: During initia l ope ra tion, slight
smoking could occur due to log curing and burning of manufacturing residues. You may wish to add more ventilation by opening a window.
7. To reduce creation of soot, follow instructions
in Cleaning and Maintenance, page 12.
8. Installation and provisions for combus­tion and ventilation air must conform with the National Fuel Gas Codes, ANSI
Z233.1/NFPA 54, Air for combustion and Ventilation.
LOCAL CODES
Install and use log set with care. Follow all local
codes. In the absence of local codes, use the
latest edition of the National Fuel Gas Code ANSI Z223.1/NFPA 54*
UNPACKING
9. Do not run log set
• where ammable liquids or vapors are
used or stored
• under dusty conditions
10. Do not burn solid fuel in replace after
installing log set. Do not use this log set to cook food or burn paper or other
objects.
11. Do not use appliance if any part has been exposed to or under water. Immediately call a qualied service technician to in­spect room heater and to replace any part of control system and any gas control which has been under water.
12. Turn log set off and let cool before servic-
ing, installing or repairing. Only a qualied service person should install, service or
repair log set.
13. Provide adequate clearances around air openings.
14. The receiver on this unit (see Figure 12,
page 9) has an antenna that has been attached with adhesive. DO NOT remove or alter placement of this antenna as this will short circuit receiver.
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Battery March Park
Quincy, MA 02269
CAUTION: Do not remove data
plates from grate assembly. Data plates contain important warranty and safety information.
1. Remove contents from side compart­ments (see Figure 1).
2. Remove log set by lifting tray handles. Set
tray on oor.
3. Remove log set from tray by cutt ing
zip ties.
4. Check heater for any shipping damage. If
heater is damaged call FMI PRODUCTS,
LLC at 1-866-328-4537 for replacement parts before returning to dealer.
www.fmiproducts.com
Carton Tray with Handles
Figure 1 - Log Set in Packing Box
124697-01C4
PRODUCT IDENTIFICATION
WARNING: Failure to posi­tion parts in accordance with these diagrams or failure to use only parts specically approved with this appliance may result in property damage or personal injury.
INSTALLATION
WARNING: The Massachu-
setts State Board requires all installations be performed by a Licensed Plumber or Gas Fit­ter. Massachusetts state code requires all vent dampers be welded open or removed.
WARNING: A qualied ser­vice person must install this ap­pliance. Follow all local codes.
WARNING: Before installing in a solid fuel burning replace, the chimney ue and rebox must be cleaned of soot, creo­sote, ashes and loose paint by a qualified chimney cleaner. Creosote will ignite if highly heated. A dirty chimney ue may create and distribute soot within the house. Inspect chimney ue for damage. If damaged, repair ue damper before operating appliance.
Log Set
Receiver
Chassis Assembly
Receiver Cover Log
Figure 2 - Product Identication (Ramp
Control Knobs
Pan Burner)
Remote
NOTICE: Installation, service and
repair of this appliance must be performed by a qualied installer, service agency, company or gas supplier experienced with this type of gas appliance. Only factory authorized components
listed in these instructions may
be used in accordance with
manufacturer's instructions and
all codes and requirements of the authority having jurisdiction. Any modications to or use of unauthorized components or ac-
cessory items will void manufac-
turer’s warranty and may result in a hazardous condition.
INSTALLATION AND CLEARANCES
Figure 3 shows technical information regard­ing installation of your gas log set. Please
make sure that all specications shown are
applicable before installation is attempted.
SPECIFICATIONS (W.C.)
FUEL INLET PRESSURE MANIFOLD
NG
Min. Max.
LP
Figure 3 - Technical Information Chart
7" 10.5" 3.5"
11" 14" 10"
PRESSURE
124697-01C 5
www.fmiproducts.com
INSTALLATION
Continued
Flue Opening Specications
Note: This vented appliance must be installed only in a solid-fuel burning replace con­structed of noncombustible material.
The replace must include a ue and vent­ing system with minimum openings shown in Figure 4.
LOG SIZING REQUIREMENTS
Minimum Firebox Size
Log
Height Depth
Size
18" 20" 14" 32" 22" 8" 24" 20" 14" 39" 25" 8"
* Measured at 14" depth.
Figure 4 - Sizes and Clearances
Front Width
CHECK GAS TYPE
Use the correct gas type (natural or propane/ LP) for your unit. If your gas supply is not
correct, DO NOT install this gas log set. Call
dealer where you bought the appliance for proper type of appliance.
Rear
Width*
Min. Flue
Size
Minimum ue sizes shown in Figure 3, page 5,
are based on a 6' chimney height using round
pipe. Your minimum ue size will vary based
on input rate and chimney height. Refer to the
National Fuel Gas Code ANSI Z223.1/NFPA 54, Section 6.6 for details.
INSTALLING DAMPER CLAMP
Secure damper stop clamp to edge of damper as shown in Figure 5. If for any reason this
clamp doesn't work on your replace, another
suitable clamp or permanent stop must be
installed, or damper blade must be cut or
removed.
Damper Clamp
Damper
Damper
Damper Clamp
Damper
WARNING: This appliance is equipped for either natural gas or propane/LP gas but not both. Gas type is indicated on the rating plate. Field conver­sion is not permitted.
VENTING SPECIFICATIONS FOR INSTALLATION
The replace chimney ue and vent must be
drafting properly. To check vent for proper draft-
ing, light a tightly rolled newspaper on one end and place it to inside front edge of replace.
Observe smoke and be sure vent is properly drawing it up the chimney. If smoke spills out
into room, extinguish ame and remove any
obstruction until proper venting is achieved. The chimney ue must remain open a mini-
mum of 43 sq. inches of free air opening dur­ing operation of this log set. A multipurpose
damper clamp is provided to x damper in
position. For Massachusetts Residents Only: Instal-
lation of this vented gas log set in the Com­monwealth of Massachusetts requires the damper be permanently removed or welded in the fully open position.
www.fmiproducts.com
Masonry
Fireplace
Figure 5 - Attaching Damper Clamp
Manufactured
Fireplace
INSTALLING APPLIANCE ASSEMbLY
WARNING: If installing in a sunken replace, special care is needed. You must raise replace oor to allow access to appliance controls. This will insure ad­equate air ow and guard against sooting. Raise replace oor with noncombustible material. Make sure material is secure.
CAUTION: Do not pick up ap­pliance assembly by logs. This could damage unit. Only handle assembly by grates.
IMPORTANT: Make sure appliance is level. If
unit is not level, unit will not work properly.
124697-01C6
INSTALLATION
Continued
Installation Items Needed
• control cover kit (provided with appliance)
• approved exible gas hose and ttings
(provided with appliance) (if allowed by local codes)
• sealant (resistant to propane/LP gas, not
provided)
1. Position appliance in replace.
2. Connect to gas supply (see Connecting to Gas Supply).
Flexible Gas Hose with Regulator
Control Valve
Figure 6 - Flexible Gas Hose and Gas
Regulator
CONNECTING TO GAS SUPPLY
WARNING: This appliance requires 3/8" NPT National Pipe Thread) inlet connection to pres­sure regulator.
WARNING: A qualied ser­vice person must connect heater to gas supply. Follow all local codes.
CAUTION: Never connect
propane/LP appliance directly to propane/LP supply. This unit requires an external regulator (not supplied). Install external regulator between unit and pro­pane/LP supply.
Installation Items Needed
Before installing log set, make sure you have
items listed below.
• external regulator (supplied by installer)
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve*
• test gauge connection*
• sediment trap
• tee joint
• pipe wrench
• approved exible gas line with gas connec-
tor (if allowed by local codes) (provided)
* An equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase optional equipment shutoff valve from your dealer.
For propane/LP units, installer must supply
an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11" and 14" of water. If you do not reduce
incoming gas pressure, regulator damage
could occur. Install external regulator with vent pointing down as shown in Figure 7.
Pointing vent down protects it from freezing
rain or sleet.
External Regulator with Vent Pointing Down
Propane/LP Supply Tank
WARNING: Never connect
Figure 7 - External Regulator with Vent
Pointing Down
natural gas replace to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
124697-01C 7
www.fmiproducts.com
INSTALLATION
Continued
CAUTION: Use only new, black iron or steel pipe. Internally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas vol­ume to heater. If pipe is too small, undue loss of volume will occur.
Installation must include an equipment shutoff
valve, union and plugged 1/8" NPT tap. Locate
NPT tap within reach for test gauge hook up. NPT tap must be upstream from log set (see Figure 8).
IMPORTANT: Install equipment shutoff valve in an accessible location. Equipment shutoff valve is for turning on or shutting off gas to appliance.
Apply pipe joint sealant lightly to male NPT
threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.
We recommend that you install a sediment trap in supply line as shown in Figure 8. Lo­cate sediment trap where it is within reach for cleaning. Install in piping system between fuel supply and appliance. Locate sediment trap
where trapped matter is not likely to freeze.
A sediment trap traps moisture and contami­nants. This keeps them from going into heater controls. If sediment trap is not installed or is
installed wrong, heater may not run properly.
CAUTION: Avoid damage to gas control. Hold gas control with wrench when connecting it to gas piping and/or ttings.
CHECKING GAS CONNECTIONS
WARNING: Test all gas piping
and connections, internal and external to unit, for leaks after
installing or servicing. Correct all leaks at once.
WARNING: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.
Equipment Shutoff Valve with 1/8" NPT
Approved Flexible Gas Hose (If allowed by local codes)
* Purchase the optional shutoff valve from your dealer.
** Minimum inlet pressure for purpose of input
adjustment.
3" Min.
Pipe Cap Tee Nipple Joint
Sediment Trap
Figure 8 - Gas Connection
Tap*
From Gas Meter (5" W.C.** to 10.5" W.C. Pressure)
www.fmiproducts.com
WARNING: Never use an
open ame to check for a leak. Apply a noncorrosive leak detec­tion uid to all joints. Bubbles forming show a leak. Correct all leaks at once.
CAUTION: Make sure exter-
nal regulator has been installed between propane/LP supply and appliance. See guidelines
under Connecting to Gas Sup­ply, page 7.
PRESSURE TESTING GAS SUPPLY PIPING SYSTEM
Test Pressures In Excess Of 1/2 PSIG
(3.5 kPa)
1. Disconnect appliance with its appliance main gas valve (control valve) and equip­ment shutoff valve from gas supply piping system. Pressures in excess of 1/2 psig will damage appliance regulator.
2. Cap off open end of gas pipe where equip­ment shutoff valve was connected.
124697-01C8
Loading...
+ 16 hidden pages