Desco Viper Ion Gun Installation, Operation And Maintenance Manual

TECHNICAL BULLETIN TB-3065.E
Viper Ion Gun Installation, Operation and Maintenance
“There is sometimes a need to provide static control in a small defined area or location. This may be done to provide static control within production equipment, in mini-environments or to facilitate particle removal from part of a product. Ionizers used for this purpose may be blowoff guns or nozzles that work with a supply of compressed air or nitrogen. They may use either nuclear, soft x-ray or any of the previously described types of corona ionization technology. It will be important to choose a method of ionization and cleanliness of the gas supply that is appropriate to the work area.” [CLC/TR 61340-5-2 User guide sub-clause
4.7.6.5.2.4 Point-of-use ionization]
“Air ionization can neutralize the static charge on insulated and isolated objects by charging the molecules of the gases of the surrounding air. Whatever static charge is present on objects in the work environment, this will be neutralized by attracting opposite polarity
Figure 1. Desco 19595 Viper Ion Gun
Description
charges from the air.” [CLC/TR 61340-5-2 User guide ionization clause 4.7.6.1]
Packaging
1 Viper Ion Gun 1 Power Adapter, 24VDC, with interchangeable plugs (North America, UK/Asia, Europe) 1 Air Tube, 1.8 m Length 1 Certificate of Calibration
Made in the
United States of America
DESCO EUROPE - 2A DUNHAMS LANE, LETCHWORTH, HERTFORDSHIRE, SG6 1BE, UK
Phone: +44 (0) 1462 672005 • E-mail: Service@DescoEurope.com, Website: DescoEurope.com
TB-3065.E Page 1 of 3
September 2017
© 2017 DESCO INDUSTRIES, INC.
Employee Owned
Features and Components
A
B
C D
E
F G
Figure 2. Viper Ion Gun Meter features and components
A. Output Air Nozzle: Outputs ionised air when the trigger is depressed.
B. Hanging Hook: Use to hang the hand piece when not in use. The hook may be rotated 90 degrees.
C. Power LED: Illuminates green when the trigger is depressed and ionised air blows out the nozzle.
D. Alarm LED: The red LED will illuminate during the following conditions:
the high frequency transformer breaks down and no longer outputs high voltage
the high voltage line shorts to ground
the emitter becomes dirty or contaminated with moisture or oil
Viper Ion Gun
Power
Power Cable
Air Tube (6 mm dia.)
Ground
Adapter
Wire
Figure 3. Installing the Viper Ion Gun
Operation
NOTE:
Do not operate the main unit by turning the nozzle toward a human body, especially to the face or to the eye of a person. This may cause serious injury to the person.
Do not let the nozzle of the main unit touch conductive or live parts.
Do not drop the ion gun as it may damage the piezoelectric power supply embedded in the unit.
This product emits ozone. Do not use this products in an enclosed space.
1. Hold the gun approximately six inches (15 cm) from the surface you want to neutralise and blow off. Aim the nozzle and hold down the trigger. The green LED on the back of the gun should illuminate. Static charges are typically discharged within one second.
2. Release the trigger when the surface is clean.
E. Trigger: Depress to output ionised air.
F. Air Input Port: Use the one-touch joint to secure a 6
mm air tube to the ion gun.
G. Power Cable: Connect the power cable to the power adapter to supply power to the ion gun.
Installation
1. Connect the Viper Ion Gun’s power cable to the power adapter.
2. Connect the power adapter to an appropriate power outlet.
3. Connect the green wire to earth protective ground.
4. Insert an air tube (6 mm outside diameter) into the ion gun’s air input port.
5. Connect the other end of the air tube to a source of clean dry air.
DESCO EUROPE - 2A DUNHAMS LANE, LETCHWORTH, HERTFORDSHIRE, SG6 1BE, UK
Phone: +44 (0) 1462 672005 • E-mail: Service@DescoEurope.com, Website: DescoEurope.com
Figure 4. Using the Viper Ion Gun
TB-3065.E Page 2 of 3
© 2017 DESCO INDUSTRIES, INC.
Employee Owned
Maintenance
“All ionization devices will require periodic maintenance for proper operation. Maintenance intervals for ionizers vary widely depending on the type of ionization equipment and use environment. Critical clean room use will generally require more frequent attention. It is important to set up a routine schedule for ionizer service. Routine service is typically required to meet quality audit requirements.” [CLC/TR 61340-5-2 User guide Ionization sub-clause 4.7.6.7 Maintenance and cleaning]
EIA-625, recommends checking ionisers every 6 months, but this may not be suitable for many programs particularly since an out-of-balance may exist for months before it is checked again. EN 61340-5-1 clause
5.2.4 Compliance Verification Plan states: “The test
equipment selected shall be capable of making the measurements defined in the compliance verification plan.”
Cleaning the Emitter Point
To maintain optimum neutralisation efficiency and operation, cleaning should be performed on a regular basis. Use the Desco Europe 200155 Emitter Point Cleaners or a swab dampened with isopropyl alcohol to clean the ion gun’s emitter point.
Specifications
Power Supply Input Voltage
Power Supply Output Voltage
Operating Temperature 32ºF to 104ºF (0 to 40ºC)
Dimensions 6.5" x 5.4" x 1.0"
Weight 0.4 lbs (0.2 kg)
Balance ±15 V
Ozone <0.04 ppm
Supply Pressure 7 psi to 87 psi
Minimum Airow 13 CFM
Gas Input Clean Dry Air (CDA)
Gas Connection 6 mm port
Enclosure Gun - PBT polymer
100-240 VAC, 50/60 Hz
24 VDC
(165 mm x 136 mm x 25 mm)
Nozzle - PPS polymer
1. Disconnect the ion gun from its power supply and air supply.
2. Remove the nozzle.
3. Gently clean the emitter point using a swab dampened with Isopropyl alcohol. Screw the nozzle back onto the ion gun when complete.
Neutralisation (Discharge) Times
All measurements were taken from ±1,000 V to ±100 V at a distance of 6 inches (15 cm).
Air Pressure (psi)
+ Discharge (seconds)
- Discharge (seconds)
15 29 44 58 73 87
.5 .3 .3 .2 .2 .2
.6 .3 .3 .2 .2 .2
Limited Warranty, Warranty Exclusions, Limit of Liability and RMA Request Instructions
See the Desco Europe Warranty -
DescoEurope.com/Limited-Warranty.aspx
DESCO EUROPE - 2A DUNHAMS LANE, LETCHWORTH, HERTFORDSHIRE, SG6 1BE, UK
Phone: +44 (0) 1462 672005 • E-mail: Service@DescoEurope.com, Website: DescoEurope.com
TB-3065.E Page 3 of 3
© 2017 DESCO INDUSTRIES, INC.
Employee Owned
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