Desco TB-7042 User Manual

DESCO INDUSTRIES INC. Technical Bulletin TB-7042
Statguard® Static Dissipative Floor Finish Application Instructions & MSDS
General Guidelines
Statguard® and Statguard®-LH both eliminate triboelectric generated charges before costly damage can occur from personnel who approach static sensitive parts and products. Statguard® also drains static charges from personnel who forget to reattach their wrist straps minimizing the damage that could occur from handling. Even when using conductive tiles, a triboelectric charge is generated. When Statguard® or Statguard®-LH are applied over conductive tiles, the enhanced floor tile eliminates charge generation due to walking across the floor.
Generally accepted industrial stripping and floor finish application procedures are to be followed as outlined on pages 2 and 3 in this technical bulletin.
Figure 1. Statguard® Floor Finish
Description
Statguard® Static Dissipative Cross-Linked Floor Finish is used to dissipate static charges as well as prevent triboelectric (static charge generation) charges while providing a clear, high gloss finish that resists wear. Statguard® Static Dissipative Floor Finish is a free flowing liquid emulsion, which can be applied on any hard surface or sealed floor including vinyl, vinyl asbestos, linoleum, rubber, asphalt, sealed or painted wood, terrazzo and concrete. Statguard® technology eliminates the need for static control tile or floor mats. Statguard® dries in one hour and is ideal for clean room and electronic manufacturing, assembly, and test areas. For use in environments with relative humidity of 30-65%; for low humidity environments use Statguard®-LH.
SAFE WALKING SURFACE UL Classified as to slip resistance only. Statguard®
provides superior electrical properties along with a safe walking surface. Underwriters Laboratory has eval uated Statguard® and tested it to their slip resistance standards. To ensure employee safety and to mitigate user’s liability exposure, it is important to use floor finish that has been successfully tested for slip resistance, and is properly installed and maintained.
NOTE: Statguard® Static Dissipative Floor Care products do not have a set life span. The chemicals are not known to degrade over time when stored at the proper temperature conditions as stated in the Material Safety Data Sheet. We also recommend that these products be stored in their original containers and be sealed when not in use.
GROUNDING
Conventional grounding practices like electrically connecting Statguard® Static Dissipative Floor Finish to earth ground or internal building ground are required for applications of static dissipative floor finish that are less than 50 square feet. For applications that are greater than 50 square feet, the capacitance of Statguard® Floor Finish is MANY, MANY times greater than the capacitance of the human body model. The difference in capacitance is so great that the Statguard® treated floor acts as a theoretical reservoir or natural ground. The capacitance and surface resistance of the Statguard® treated floor will decay a 5000v charge to zero in .05 sec. per FTMS 101B, Method 4046. Statguard® has substantially less than the maximum static decay time of 0.1 seconds.
Foot grounders should be used in conjunction with any properly grounded conductive or static dissipative flooring. It is recommended to wear foot grounders on both feet.
Made in America
DESCO INDUSTRIES INC. • 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178 • Fax (909) 627-7449 • Web Site: DescoIndustries.com
TB-7042 January 2011 Page 1 of 9
© 2011 DESCO INDUSTRIES, INC.
Employee Owned
Figure 2. Foot grounders should be used on ESD protective flooring.
CONCRETE
Two measures are used to determine a good concrete surface for Statguard
®
Floor Finish:
1. The surface should be dry or sealed.
2. The surface should be cleaned of all contaminants.
SURFACE
Surface to be finished should be clean, dry, and smooth. Heavy dirt or grease build up should be removed with a stripper or degreaser. DO NOT use Statguard
®
on surfaces colder than 45° F.
Statguard Dissipative Floor Finish contains zinc.
SEALING
Surface preparation is absolutely critical for porous materials such as concrete. Proper preparation simplifies application, increases durability, and is essential for proper adhesion of the coating of the substrate. Industrial grade polyurethane, vinyl, or acrylic base sealers are recommended to seal high porosity floors before applying the Statguard® Floor Finish. Enamel can be used for bare wood, and enamel undercoat with rust inhibitor for metal.
New concrete should cure for 60 days before sealing. Not all concrete surfaces are created equal. They vary widely in physical and chemical qualities due to the way the concrete was originally formulated, poured or finished.
Concrete surfaces are very porous and should be properly sealed prior to the application of Statguard® Floor Finish. There are several methods to prepare problem concrete. Each method depends on the condition of the concrete. Cleaning methods range
from: sweeping, vacuuming, wire brush, air-blasting,
water jet, steam cleaning, or stripping. Adhesion properties for the concrete sealer can be increased
by profiling or roughing surface through acid etching, rotary drum sanding, scarifying, or mechanically scratching the surface. The concrete sealer will reduce the porosity of the concrete and provide a smooth and level surface for the finish. The sealer also provides a barrier to prevent any water migrating up through the concrete.
No Sealer Application: Sealing is recommended for increasing coverage and correcting problem concrete surfaces that are not dry or free from grease, oil, etc. If the subfloor surface is dry, level, and free from dirt, grease, oil, paint, sealer, old adhesives, and other foreign materials it may be suitable to applying Statguard® finish directly onto the concrete.
COVERAGE
Statguard® Floor Finish covers approximately 2000 square feet per gallon per coat on smooth surfaces. Coverage is less on coarse or textured surfaces. With
18% solids, Statguard
®
Floor Finish is easier to apply with significantly better productivity than competing brands.
DRY TIME
It is recommended that Statguard® be allowed to dry at
room temperature in excess of 70°F for 1 hour or until
dry. At high relative humidity levels, a longer drying time may be necessary. Do not use force air drying. Wait 6 hours before any light traffic, 12 hours before
regular traffic, 72 hours before any wet maintenance,
buffing, burnishing, and heavy equipment and floor truck traffic.
CLOSE CONTAINER AFTER EACH USE. KEEP FROM FREEZING. DO NOT TAKE INTERNALLY.
Optional Base Coat
Statguard® Conductive Latex Paint can be used as a base coat to enhance the electrical properties where conductive applications are needed. Statguard® Static Dissipative Floor Finish will seal out dirt, debris and protect the conductive surface allowing for ease of maintenance and enhanced shine. Statguard® is a polymer base floor finish/sealer that can be used as a top coat on the Conductive Latex Paint. Two coats are recommended, three coats will enhance electrical properties, durability and reduce frequency of maintenance. Ask your Statguard Flooring Representative for Technical Bulletin TB-7001 for more information on Statguard® Conductive Acrylic Paint.
Floor Preparation - Stripping
Always use in a well ventilated area. Stripping the floor is recommended for first time
application of any finish. New tiles are supplied with a protective factory finish that protects during installation but should be stripped away prior to any floor finish application. Properly maintained floors should be
DESCO INDUSTRIES INC. • 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178 • Fax (909) 627-7449 • Web Site: DescoIndustries.com
TB-7042 Page 2 of 9
© 2011 DESCO INDUSTRIES, INC.
Employee Owned
stripped two to four times annually, depending on traffic and buildup of contaminated finish. Statguard® Floor Stripper is recommended to strip multiple layers of floor finish.
Equipment needed:
• Push broom
• Single pad 175 rpm swing floor machine (with a
black or brown stripping pad)
• Mops
• Buckets
• Statguard
®
Floor Stripper
• Wet vacuum
1. Sweep away all loose dirt and trash.
2. Mix Statguard
®
Floor Stripper 3:1 three (3) parts
HOT water to one (1) part stripper.
3. Apply stripper liberally to around 200 square foot area in need of stripping. Using a cotton string mop, uniformly distribute the solution. Let the solution stand for 5-15 minutes. Do not let it dry.
10. Inspect floor to be sure all stripper and old polish has been removed.
It is recommended to test the stripped surfaces after the second rinse to ensure that high pH residues are rinsed away. Some high pH strippers will leave a residue behind even after several rinses. A high pH can affect the floor finish curing time as well as other properties of the finish. To test for high pH residue, test either the rinse water or the floor using either a pH measuring instrument or a piece of pH indicating litmus
paper. A safe PH will be 7.0 (neutral). Two sources for
litmus paper are Micro Essential Laboratory, Brooklyn, NY 11210 or Fisher Scientific, Fair Lawn, New Jersey
07410.
Statguard® Application
It is recommended that you apply two coats of Statguard® Floor Finish. After stripping the factory finish, new tile will have an initial high porosity and will require three coats on first application. For known high traffic applications, three coats are recommended for extended life.
• If Statguard® freezes, allow it to thaw to 70° F
before application.
Figure 3. Stripping the floor
4. Scrub the floor with the floor machine at 175 rpm
(using a stripping pad soaked in stripping solution). Work methodically, with at least two passes over each area of the floor.
5. After scrubbing, pick up the solution with a wet vac or mop.
6. Flood rinse the floor with clean, clear water.
7. Pick up the rinse water with a wet vac or mop.
8. Repeat steps 5 and 6. Entire floor should be rinsed
twice.
9. Damp mop the floor at least twice with clean mop and clean water (change rinse water frequently to ensure that all stripper solution residue is removed), and let dry.
DESCO INDUSTRIES INC. • 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178 • Fax (909) 627-7449 • Web Site: DescoIndustries.com
TB-7042 Page 3 of 9
Figure 4. Applying floor finish.
Equipment needed:
• Clean rayon (or cotton blend) mop, dedicated to
Statguard® use only
• Bucket dedicated to Statguard
®
use only.
1. Pour Statguard® Floor Finish into a clean mop bucket and apply with a clean rayon (or cotton
blend) mop using a figure 8 motion.
2. Let the first coat dry at least 60 minutes, then apply a second coat. Do not use force air drying.
3. Let second coat dry for at least 60 minutes to yield a bright gloss. Repeat application to attain higher gloss and higher conductivity (two coats will provide
© 2011 DESCO INDUSTRIES, INC.
Employee Owned
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