Desco TB-6106 Installation Manual

TB-6106 January 2009 Page 1 of 4
Footwear Tester Installation, Operation and Maintenance
ESD Systems.com • 432 Northboro Road Central • Marlboro, MA 01752 • (508) 485-7390 • Fax (508) 480-0257 • Website: ESDSystems.com
Description
The Semtronics 62090 Footwear Tester is a 3-state touch tester designed for fast and frequent testing of ESD personnel footwear. The 62090 tester can be used to verify that the ESD footwear resistance circuit is within the proper limits. It can be setup to test a 1M - 100M circuit (foot grounders) or a 1M - 1G circuit (dissipative shoes).
This unit can be used as one of the tools to fulfill the ANSI ESD S20.20 paragraph 6.1.3.2 Compliance Verification Plan. "Verification should include routine checks of the Technical Requirements of the Plan." The Footwear Tester incorporates a unique dual test circuit design which improves test accuracy.
ESD TR1.0-01-01 section 1.0 Introduction "Since people are one of the greatest sources of static electricity and ESD, proper grounding is paramount. One of the most common ways to ground people is with a wrist strap. Ensuring that wrist straps are functional and are connected to people and ground is a continuous task."
ESD SP9.2 APPENDIX B - Foot Grounder Usage Guidance "Compliance verification should be performed prior to each use (daily, shift change, etc.). The accumulation of insulative materials may increase the foot grounder system resistance. If foot grounders are worn outside the ESD protected area testing for functionality before reentry to the ESD protected area should be considered." OPERATION
NOTE: Refer to the technical manual for your foot­grounding devices. Not all foot-grounding devices are similar and it is very important that you review their specifications.
INSTRUCTIONS MANUAL TB-6106
Made in America
© 2009 DESCO INDUSTRIES INC.
Employee Owned
Figure 1. 62090 Footwear Tester
Figure 2. Footwear Tester and Foot Plate Features and Components
Packaging
1 Footwear Tester 1 Foot Plate 1 12 VDC Power Adapter (500 mApositive center) 1 Banana Plug to Ring Terminal Cord 1 Snap to Ring Terminal Cord 1 NIST Certificate of Calibration
Installation
Mounting the Tester
• Verify that the correct low and high test limits are correctly set before mounting the tester to a wall. Refer to the overlay located on the bottom of the tester. (See table on Page 4 for more details)
• Be sure to install the Footwear Tester and foot plate away from any high voltage power supplies, power boxes, chemicals, and other safety hazards.
• Place in a convenient area where waiting lines may be allowed to form.
• Mount the tester in the upright position (See Figure 2) approximately 4 feet above floor level.
• Place the foot plate directly below the Footwear tester.
ESD Systems.com • 432 Northboro Road Central • Marlboro, MA 01752 • (508) 485-7390 • Fax (508) 480-0257 • Website: ESDSystems.com
Connecting the Footwear Tester and Foot Plate
I. Using the banana plug to ring terminal cord, connect the banana plug to the banana jack on the bottom side of the tester and the ring terminal to a known ground.
II. Using the snap to ring terminal cord, snap the cord to the foot plate and the ring terminal to a known ground. III. After all connections have been made, insert the female plug of the power adapter to the bottom of the tester.
IV. Plug the power adapter into an appropriate power source. The yellow "HIGH" LED will turn on indicating standby mode.
Calibration
ESD Handbook TR 20.20 paragraph 5.2.3 "If the contact area between the bottom of the foot and the floor is not continuous, charge generation may occur especially when a person is walking. Heel straps must be worn on both feet to minimize the amount of time that the body of the person is isolated from ground while walking."
Note: Consider Semtronics Continuous Monitors Per ESD Handbook TR 20.20 paragraph 5.3.2.4.4 "Typical test programs recommend that wrist straps that are used daily should be tested daily. However, if the products that are being produced are of such value that knowledge of a continuous, reliable ground is needed, and then continuous monitoring should be considered or even required."
TB-6106 Page 2 of 4
It is recommended that calibration of this unit be handled by a qualified technician. There are no user adjustable potentiometers, but there are DIP switches to adjust the ranges.
The Footwear Tester can be calibrated by using a 1k ­2G range decade box to load a resistance across the stainless steel handle and the banana jack located on the bottom of the tester. Resistance Load X from the decade box is the value that will be indicated as a Fail LOW, Fail HIGH, or PASS.
© 2009 DESCO INDUSTRIES INC.
Employee Owned
Figure 3. Connecting the Footwear Tester and Foot Plate
Figure 4. Applying a Load Resistance to the Footwear Tester
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