Desco TB-5531 Installation Manual

TB-5531 December 2008 Page 1 of 6
plywood, fiber board, partical board tables and bench tops with conventional contact adhesives. It is resistant to most solvents and greatly exceeds the NEMA specification for wear resistance. The NVMT brand and ESD protective symbols are featured on laminate sheets for protection and auditing purposes.
Installation
1. Prepare the face of the substrate. It should be clean, dry and free of all contaminants which would interfere with adhesion. All the materials, NVMT, substrate and cement, must be allowed to condition at 70°F to 75°F and 45-50 percent relative humidity for 48 hours prior to assembly.
2. Stir the adhesive thoroughly and apply an even coat of adhesive by either spray, roller or brush to both the substrate face and the NVMT back. Do not allow coated surfaces to touch. Allow the cement to dry. When bonding to plywood, apply a second coat if the first coat completely penetrates the wood. Use uncoated wood strips to assist in connecting coated surfaces.
3. Place thin, uncoated, wooden strips 12 inches apart across the substrate face. This will keep coated surfaces apart; bonding will occur once contact is made.
4. Position the over-cut NVMT sheet on top of the wooden strips.
Figure 3. NVMT sheet on wooden strips
Figure 1. NVMT Protective Laminate Blue, Gray, Beige, White, Almond
Description
NVMT is a high pressure static dissipative laminate designed for workbench tops used in the manufacture and assembly of ESD susceptible electronic components. NVMT meets ANSI/ESD S20.20 requiring RTG <109Ohms per ESD S4.1 and antistatic low tribocharging materials <200 volts per ESD STM 4.2. Its multi-layer construction features a conductive layer which ensures dissipative properties independent of ambient humidity. NVMT shows superior abrasion resistance and provides rapid, non­sparking charge dissipation. It can be laminated to
Figure 2. NVMT layered construction
ESD Systems.com • 432 Northboro Road Central • Marlboro, MA 01752 • (508) 485-7390 • Fax (508) 480-0257 • Website: ESDSystems.com
NVMT St atic Protective Laminate Inst allation and Maintenance
0.038 IN.
THICK
Made in America
© 2008 DESCO INDUSTRIES, INC.
Employee Owned
TECHNICAL BULLETIN TB-5531
TB-5531 Page 2 of 6
Figure 4. Wooden block and rubber mallet and “J” roller technique.
5. Slowly remove strips of wood taking care to keep the NVMT in position. The NVMT should fall into position.
6. Push the laminate down with even hand pressure.
7. If the NVMT falls out of position, squirt solvent (SPI Westek recommends the use of ST102 solvent from Pionite) between the two surfaces and gently lift the NVMT sheet up. Wait a minimum of 4 hours before reapplying another coat of adhesive, solvent must evaporate totally. Apply another coat of adhesive to both surfaces and reposition.
8. When NVMT is in the correct position, seal the bond with a rubber “J” roller or a carpeted block and rubber mallet. Use either roller or block and mallet in a pattern that forces any air bubbles out from underneath laminate. If NVMT sheet is oversized, sheet can now be trimmed with a router. After trimming, edges should be filed for a smooth splinter free edge.
Once installed, NVMT must be grounded to ensure proper charge dissipation. Refer to general grounding guidelines on this page.
Fabrication Tips
1. All saw blades and router bits used for cutting should be carbide tipped. Feed rate should be slow and tool speed should be high. To minimize the development of surface scratches caused by router bits, lubricating the laminate edge with a wax stick is recommended prior to tooling.
2. Inside corners of cutouts for electrical outlets, sinks, etc., should have a minimum radius of 1/8" (3mm) and should be filed smooth. This reduces the likelihood of stress cracks.
3. All edges of laminate should be filed smooth with file direction towards substrate to help prevent stress cracks and to minimize chipping.
4. When nails or screws must be used, it is advisable to first drill an oversized hole through the laminate. This reduces the likelihood of stress cracks.
5. NVMT is intended for interior use only, and should not be exposed to extreme humidity, continuous sunlight, or temperatures above 275°F (135°C) for extended periods of time.
6. Work surfaces must be grounded for proper static dissipation.
For more information on the characteristics of nonindustrial laminates related to end-user applications please refer to National Electrical Manufacturers Association, publication LD 3-1995. The address for NEMA is:
NEMA 1300 North 17th Street, Suite 1847 Rosslyn, Virginia 22209 Phone: 703-841-3200 Web: www.nema.org.
Once installed, NVMT must be grounded to ensure proper charge dissipation. See below.
General Grounding Guidelines
1. When grounding NVMT, it is essential to make intimate contact with the conductive layer which is directly below the dissipative, color layer. See the diagram on page 1 showing the multi-layered construction.
2. For proper and safe ESD protection, the grounding wire must be tied directly to and at the same potential as the facility power ground or “green wire” ground. Atypical “green wire” ground if properly wired is the screw of a switch or outlet cover plate.
3. If power is to be used at the ESD protected workstation, per ANSI/ESD S20.20 paragraph 5, a Ground Fault Circuit Interrupter (GFCI) is recommended.
4. Test all workstation grounds for proper resistance to ground. For information on instruments and procedures for the proper testing of grounds we recommend that you contact ECOS Electronics, 205 Harrison Street, Oak Park, IL 60304, (708) 383­2505, Fax (708) 383-2137.
ESD Systems.com • 432 Northboro Road Central • Marlboro, MA 01752 • (508) 485-7390 • Fax (508) 480-0257 • Website: ESDSystems.com
© 2008 DESCO INDUSTRIES, INC.
Employee Owned
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