Desco TB-2082 Installation Manual

TECHNICAL BULLETIN TB-2082
Monitor Calibration Unit Operation Instructions
Figure 1. Desco 98220 Monitor Calibration Unit
The Desco 98220 Monitor Calibration Unit is designed to
simplify the process of calibrating Workstation Continuous Monitors. The unit allows the user to quickly and easily verify whether a tester is operating within specifications. The Monitor Calibration Unit is a passive device and requires no power source.
Made in America
Calibrating the Full Time Continuous Monitor
The Full Time Continuous Monitor is available as following item number:
Item Voltage
19225 120 VAC
TESTING THE OPERATOR CIRCUIT Step 1: Connect the Calibration Unit’s banana plug wire
labeled “GROUND” to a known ground. Do not plug the ground lead from the Calibration Unit to the monitor’s common point ground banana jack. There is a 47 kilohm resistance to ground.
Step 2: Insert the Calibration Unit’s banana plug labeled
“OPERATOR” into the jack labeled “OPERATOR” on the Full Time Continuous Monitor (see Figure 2). Power the monitor.
“A Compliance Verification Plan shall be established to ensure the Organization’s fulfillment of the technical requirements of the ESD Control Program Plan (ANSI/ ESD S20.20-2007 section 7.3). The product qualification for the Continuous Monitors per ANSI/ESD S20.20-2007 Table 3 is “User defined” test method and required limits, and compliance verification is per ESD TR53 with the required limit being “Manufacturer defined.” Per ESD TR53 Compiance Verification “Compliance verification of the constant monitor device should follow the manufacturer’s instructions.”
Packaging
1 Monitor Calibration Unit 1 Alligator Clip 1 Stacking Snap Banana Jack Adapter 1 Banana Jack to Wire Adapter 1 Certicate of Calibration
Calibration Test Procedures
The Monitor Calibration Unit was specifically designed for use in calibration of Desco brand equipment. The following step by step procedures will cover calibration for specific test units. The procedures will not cover adjustment of the test equipment. For detailed information regarding adjustment of specific Desco brand testers contact our Customer Service Department at 909-627-8178.
DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178 • Fax (909) 627-7449
DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Fax (781) 575-0172 • Website: Desco.com
Figure 2. Connecting the OPERATOR test lead from the Monitor Calibration Unit to the Full Time Continuous Monitor
Step 3: Start the Calibration Unit’s selector knob at the full
counter-clockwise position. When testing the OPERATOR circuit, test only the first four limits on the Calibration Unit. Rotate the selector knob to the “LOW FAIL” position; the red “OPERATOR GROUND” LED on the monitor should illuminate and alarm.
TB-2082 Page 1 of 6
Rev. December 2009
© 2009 DESCO INDUSTRIES, INC.
Employee Owned
Step 4: Rotate the selector knob clockwise to the “LOW
LIMIT” position of the green pass sector. The monitor’s green “OPERATOR GROUND” LED should illuminate.
Step 5: Rotate the selector knob clockwise to the “HIGH
PASS” position at the end of the green pass sector. The monitor’s green “OPERATOR GROUND” LED should remain illuminated.
Step 6: Rotate the selector knob clockwise to the “HIGH
FAIL” position. The green “OPERATOR GROUND” LED should turn off and the red LED should illuminate and the alarm should sound.
Step 7: Disconnect the Monitor Calibration Unit from the
monitor.
TESTING THE MAT CIRCUIT Step 1: Connect the Calibration Unit’s banana plug wire
labeled “GROUND” to a known ground.
Step 2: Connect the included banana jack to wire adapter to
the Calibration Unit’s banana plug labeled “MAT.” Insert the wire end of the adapter to the monitor’s green terminal block labeled “MAT” (see Figure 3).
Calibrating the Dual Operator Continuous Monitor with Two Satellites
The Dual Operator Continuous Monitor with Two Satellites is available as following item numbers:
Item Voltage
19232 120 VAC 19233 220 VAC
Note: If calibrating discontinued items 19208 or 19209,
disconnect the remote jacks (if used) from the unit. Remote jacks may cause intermittencies in calibration. Leave the matt connection to the 19208 or 19209 in place.
TESTING THE OPERATOR CIRCUIT Step 1:
labeled “GROUND” to a known ground.
Step 2: Insert the Calibration Unit’s banana plug labeled
“OPERATOR” into the jack labeled “OPERATOR” on the satellite remote (see Figure 4).
Connect the Calibration Unit’s banana plug wire
Figure 3. Connecting the MAT test lead from the Monitor Calibration Unit to the Full Time Continuous Monitor
Step 3: Rotate the Calibration Unit’s knob switch to the MAT
FAIL 10M position. The monitor’s red “MAT GROUND” LED should illuminate and the alarm should sound.
Step 4: Rotate the selector knob counter-clockwise to the
MAT PASS 10M position. The monitor’s “MAT GROUND” green LED should illuminate.
DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178 • Fax (909) 627-7449
DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Fax (781) 575-0172 • Website: Desco.com
TB-2082 Page 2 of 6
Figure 4. Connecting the OPERATOR test lead from the Monitor Calibration Unit to the satellite remote
Step 3: Start the Calibration Unit’s selector knob at the full
counter-clockwise position and power the monitor. When testing the OPERATOR circuit, test only the first four limits on the Calibration Unit. Rotate the selector knob to the “LOW FAIL” position; the corresponding operator red LED on the monitor should illuminate and alarm.
Step 4: Rotate the selector knob clockwise to the “LOW
LIMIT” position of the green pass sector. The monitor’s corresponding green “OPR1” or “OPR2” LED should illuminate.
© 2009 DESCO INDUSTRIES, INC.
Employee Owned
Step 5: Rotate the selector knob clockwise to the “HIGH
PASS” position at the end of the green pass sector. The monitor’s corresponding green “OPR1” or “OPR2” LED should remain illuminated.
Note: During FAIL LOW and FAIL HIGH, the monitor will
continuously alarm until the banana lead is removed from the satellite remote. The alarm will shut off approximately 8-10 seconds after the removal of the banana lead.
Step 6: Rotate the selector knob clockwise to the “HIGH
FAIL” position. The monitor’s corresponding green “OPR1” or “OPR2” LED should turn off and the red LED should illuminate and the alarm should sound.
Step 7: Disconnect the Monitor Calibration Unit from the
satellite remote.
Step 8: Repeat this procedure for the remaining satellite
remote.
TESTING THE MAT CIRCUIT Step 1: Connect the Calibration Unit’s banana plug wire
labeled “GROUND” to a known ground.
Step 2: Connect the included stacking snap to the banana
plug labeled “MAT” on the Calibration Unit. Disconnect the satellite remote from its mat connection and re-install it to the Calibration Unit’s stacking snap (see Figure 5).
Note: The stacking snap must be isolated from the grounded
mat.
Step 5: Repeat this procedure for the remaining satellite
remote.
Calibrating the Jewel® Workstation Continuous Mini Monitor
The Jewel® Workstation Continuous Mini Monitor is available as following item numbers:
Item Voltage
19212 120 VAC
TESTING THE OPERATOR CIRCUIT Step 1: Connect the Calibration Unit’s banana plug wire
labeled “GROUND” to a known ground.
Step 2: Insert the Calibration Unit’s banana plug labeled
“OPERATOR” into the jack labeled “OPERATOR” on the Jewel® Workstation Continuous Mini Monitor (see Figure 6).
Figure 5. Connecting the MAT test lead from the Monitor Calibration Unit to the satellite remote
Step 3: Rotate the Calibration Unit’s knob switch to the MAT
FAIL 10M position. The monitor’s corresponding red “MAT1” or “MAT2” LED should illuminate and the alarm should sound.
Step 4: Rotate the selector knob counter-clockwise to the
MAT PASS 10M position. The monitor’s corresponding “MAT1” or “MAT2” green LED should illuminate.
DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178 • Fax (909) 627-7449
DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Fax (781) 575-0172 • Website: Desco.com
TB-2082 Page 3 of 6
Figure 6. Connecting the OPERATOR test lead from the Monitor Calibration Unit to the
Jewel® Workstation
Continuous Mini Monitor
Step 3: Start the Calibration Unit’s selector knob at the full
counter-clockwise position and power the monitor. When testing the OPERATOR circuit, test only the first four limits on the Calibration Unit. Rotate the selector knob to the “LOW FAIL” position; the red “OPERATOR GROUND” LED on the monitor should illuminate and alarm.
© 2009 DESCO INDUSTRIES, INC.
Employee Owned
Step 4: Rotate the selector knob clockwise to the “LOW
LIMIT” position of the green pass sector. The monitor’s green “OPERATOR GROUND” LED should illuminate.
Step 5: Rotate the selector knob clockwise to the “HIGH
PASS” position at the end of the green pass sector. The monitor’s green “OPERATOR GROUND” LED should remain illuminated.
Step 6: Rotate the selector knob clockwise to the “HIGH
FAIL” position. The green “OPERATOR GROUND” LED should turn off and the red LED should illuminate and the alarm should sound.
Step 7: Disconnect the Monitor Calibration Unit from the
monitor.
TESTING THE MAT CIRCUIT Step 1: Connect the Calibration Unit’s banana plug wire
labeled “GROUND” to a known ground.
Step 2: Connect the included stacking snap to the banana
plug labeled “MAT” on the Calibration Unit. Detach the monitor from its mat connection and re-install the snap located underneath the LEDs to the Calibration Unit’s stacking snap (see Figure 7).
Calibrating the Multi-Mount Continuous Monitor
The Multi-Mount Continuous Monitor is available as following item numbers:
Item Voltage
19226 120 VAC 19227 220 VAC
TESTING THE OPERATOR CIRCUIT Step 1: Connect the Calibration Unit’s banana plug wire
labeled “GROUND” to a known ground.
Step 2: Insert the Calibration Unit’s banana plug labeled
“OPERATOR” into the jack labeled “OPR” on the Multi-Mount Continuous Monitor (see Figure 8).
BOTTOM VIEW
Figure 7. Connecting the MAT test lead from the Monitor Calibration Unit to the
Jewel® Workstation Continuous Mini
Monitor
Step 3: Rotate the Calibration Unit’s knob switch to the MAT
FAIL 500M position. The monitor’s red “WORKSURFACE GROUND” LED should illuminate and the alarm should sound.
Step 4: Rotate the selector knob counter-clockwise to the
MAT PASS 500M position. The monitor’s “WORKSURFACE GROUND” green LED should illuminate.
Note: During FAIL LOW and FAIL HIGH, the monitor will
continuously alarm until the banana lead is removed from the satellite remote. The alarm will shut off approximately 8-10 seconds after the removal of the banana lead.
DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Fax (781) 575-0172 • Website: Desco.com
DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178 • Fax (909) 627-7449
Figure 8. Connecting the OPERATOR test lead from the Monitor Calibration Unit to the
Multi-Mount Continuous
Monitor
Step 3: Start the Calibration Unit’s selector knob at the full
counter-clockwise position and power the monitor. When testing the OPERATOR circuit, test only the first four limits on the Calibration Unit. Rotate the selector knob to the “LOW FAIL” position; the red “OPERATOR GROUND” LED on the monitor should illuminate and alarm.
Step 4: Rotate the selector knob clockwise to the “LOW
LIMIT” position of the green pass sector. The monitor’s green “OPERATOR GROUND” LED should illuminate.
Step 5: Rotate the selector knob clockwise to the “HIGH
PASS” position at the end of the green pass sector. The monitor’s green “OPERATOR GROUND” LED should remain illuminated.
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© 2009 DESCO INDUSTRIES, INC.
Employee Owned
Step 6: Rotate the selector knob clockwise to the “HIGH
FAIL” position. The green “OPERATOR GROUND” LED should turn off and the red LED should illuminate and the alarm should sound.
Step 7: Disconnect the Monitor Calibration Unit from the
monitor.
TESTING THE MAT CIRCUIT Step 1: Connect the Calibration Unit’s banana plug wire
labeled “GROUND” to a known ground.
Step 2:
Connect the included banana jack to wire adapter to
the Calibration Unit’s banana plug labeled “MAT.” Insert the other end of the wire to the monitor’s green terminal block labeled “MAT” (see Figure 9).
Step 3: Rotate the Calibration Unit’s knob switch to the MAT
FAIL 10M position. The monitor’s red “WORKSURFACE GROUND” LED should illuminate and the alarm should sound.
Note: The 98220 Monitor Calibration Unit also calibrates the
following discontinued Desco items:
Full Time Continuous Monitor
19210, 19211, 98210, 98211
Dual Operator Continuous Monitor with Satellites
19208, 19209, 19230, 19231, 98207, 98208
Jewel® Workstation Continuous Mini Monitor
19213, 19214, 19215, 19216, 19217
Multi-Mount Continuous Monitor
19220, 19221, 19222, 19223, 98225, 98226, 98227, 98228
Calibration
Required Test Equipment: RLC Bridge Settings: For 50 Hz, Frequency = 1,000 Hz (20 x 50), 20th Harmonic For 60 Hz, Frequency = 1,020 Hz (17 x 60), 17th Harmonic Set function switch to read “equivalent parallel circuit”
Additional Required Test Equipment for 98220 MAT
Resistance Measurement: Megger: Set V compliance = 50V or less or DMM: 50V power supply
Figure 9. Connecting the MAT test lead from the Monitor Calibration Unit to the
Multi-Mount Continuous Monitor
Step 4: Rotate the selector knob counter-clockwise to the
MAT PASS 10M position. The monitor’s “WORKSURFACE GROUND” green LED should illuminate.
Specifications
Weight: 6.8 oz 192 g
Dimensions: 4.5" x 2.5" x 1.2"
11.4 cm x 6.4 cm x 3.0 cm
Record Data for:
Low Pass Low Fail High Pass High Fail
Serial # Cp Dis Cp Dis Cp Dis Cp Dis
Serial # Mat Pass Mat Fail Megohms @ 50V
Compare with the following specs (tolerance = ± 10%):
Equiv. Parallel C Dissipation Factor Low Fail 138.9 pF 0.158 Low Pass 118.6 pF 0.367 Hi Pass 49.0 pF 0.445 Hi Fail 44.7 pF 0.192
Mat (tolerance = ± 4%):
Pass Fail V Measure ~ 50 10 Meg 8 Megohms 12 Megohms 100 Meg 80 Megohms 120 Megohms 500 Meg 400 Megohms 600 Megohms
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DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Fax (781) 575-0172 • Website: Desco.com
DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178 • Fax (909) 627-7449
© 2009 DESCO INDUSTRIES, INC.
Employee Owned
Limited Warranty
Desco expressly warrants that for a period of one (1) year from the date of purchase Desco Monitor Calibration Units will be free of defects in material (parts) and workmanship (labor). Within the warranty period, a credit for purchase of replacement Desco Monitor Calbiration Units, or, at Desco’s option, the Monitor Calibration Unit will be repaired or replaced free of charge. If product credit is issued, the amount will be calculated by multiplying the unused portion of the expected one year life times the original unit purchase price. Call our Customer Service Department at 909-627-8178 (Chino, CA) or 781-821-8370 (Canton, MA) for a Return Material Authorization (RMA) and proper shipping instructions and address. Please include a copy of your original packing slip, invoice, or other proof of date of purchase. Any unit under warranty should be shipped prepaid to the Desco factory. Warranty replacements will take approximately two weeks.
If your unit is out of warranty, call our Customer Service Department at 909-627-8178 (Chino, CA) or 781-821-8370 (Canton, MA) for a Return Material Authorization (RMA) and proper shipping instructions and address. Desco will quote repair charges necessary to bring your unit up to factory standards.
Warranty Exclusions
THE FOREGOING EXPRESS WARRANTY IS MADE IN LIEU OF ALL OTHER PRODUCT WARRANTIES, EXPRESSED AND IMPLIED, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH ARE SPECIFICALLY DISCLAIMED. The express warranty will not apply to defects or damage due to accidents, neglect, misuse, alterations, operator error, or failure to properly maintain, clean or repair products.
Limit of Liability
In no event will Desco or any seller be responsible or liable for any injury, loss or damage, direct or consequential, arising out of the use of or the inability to use the product. Before using, users shall determine the suitability of the product for their intended use, and users assume all risk and liability whatsoever in connection therewith.
TB-2082 Page 6 of 6
DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Fax (781) 575-0172 • Website: Desco.com
DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178 • Fax (909) 627-7449
© 2009 DESCO INDUSTRIES, INC.
Employee Owned
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