Desco TB-2031 Service Manual

TB-2031 November 2008 Page 1 of 3
TECHNICAL BULLETIN TB-2031
Statshield®Moisture Barrier Bags Application Instructions
DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178 • Fax (909) 627-7449
Figure 1. Desco Statshield® Moisture Barrier Bag
Introduction
Corrosion and thus moisture protection is becoming increasingly important. From ESD Association 22nd EOS/ESD Symposium Proceedings*, “As electronic components use less material they become more sensitive to voltage and current variations. This increases their operational speed and functionality. Corrosion that was heretofore inconsequential now becomes a major factor in the current electronic
components. . . . This underlines the importance of
protection from angstrom level corrosion of surfaces beyond the normal solderability level problems on circuitry.” Statshield®EMI/RFI ESD Moisture Barrier Bags addresses this concern providing physical, ESD, EMI/RFI, and moisture protection.
"...it is important to take possible temperature exposure into account when shipping electronic parts. It is particularly important to consider what happens to the interior of a package if the environment has high humidity. If the temperature varies across the dew point of the established interior environment of the package, condensation may occur. The interior of a package should either contain desiccant or the air should be evacuated from the package during the sealing process. The package itself should have a low WVTR." (ESD Handbook ESD TR20.20 section 5.4.3.2.2)
Description
Desco Statshield®Moisture Barrier Bags combine the properties of a MOISTURE BARRIER constitution with EMI-RFI-ESD shielding. Statshield®Moisture Barrier Bags meet the electrical and physical requirements of ANSI/ESD S541, EIA 583, EIA 541, EIA 625, and MIL­PRF-81705D, Type I. All Statshield®Moisture Barrier Bags are amide and amine free and pass outgassing and corrosion tests. All bags are printed with ESD and moisture warning symbols and are dated and lot coded for ease of traceability.
Desco offers three styles of Moisture Barrier Bags. The first is a .0065” (.1651mm) thick heavy-duty bag with EMI shielding, the second is a .0040” (.1016mm) thick foil bag with EMI/RFI shielding, and the third is a .0035” (.0889mm) bag with EMI/RFI shielding properties. All three bags are available in a wide range of sizes. Also, custom sizes and custom imprinting are available.
Construction
Desco Statshield® Moisture Barrier Bags are manufactured out of a laminated film which features static dissipative surfaces. The configuration is similar to the metal-in shielding material, but with two metal layer being placed between layers of dissipative film. A polyester layer provides pull strength and heat seal capability. The metal layer is approximately ten times thicker than that of traditional static shielding material and provides the EMI attenuation and moisture barrier properties. The metal layer within the Moisture Barrier Bag is vacuum deposited rather than being a foil layer. This difference allows the bag to be much softer and flexible, therefore the metal portion of the bag is less likely to tear or rip providing a more reliable barrier against moisture and static electricity.
Made in America
Static Dissipative Polyester
Aluminum Shielding Layer
Polyester Layer Aluminum Shielding Layer High Performance Static
Dissipative Polyethylene
*Paper entitled “Corrosion Induced Electrostatic Damage” by John P. Franey of Lucent Technologies Bell Labs
© 2008 DESCO INDUSTRIES INC.
Employee Owned
Figure 2. Statshield® MBB bag construction.
TB-2031 Page 2 of 3
DESCO WEST - 3651 Walnut Avenue, Chino, CA91710 • (909) 627-8178 • Fax (909) 627-7449
General Information
Failures in certain electronic devices and microcircuits have been linked to the rapid expansion of internally absorbed moisture during the soldering process. Moisture absorption into these devices has been traced to have taken place primarily during shipping and storage in non-humidity controlled environments. Additionally, “Dry Packaging” is usually required for electronic assemblies or devices that are to be placed into long term storage or for use in military applications.
The Statshield®Moisture Barrier Bag, Desiccant Packs and Humidity Indicator Cards have been developed for use in “DRY PACKAGING” applications. In order for the MBB bag and its accessories to perform properly, Desco recommends the user follow procedures defined in IPC/JEDEC J-STD-033B.
DESICCANT
Desiccant is a drying agent used to lower the moisture content of air inside a closed space, such as an Moisture Barrier bag. Desiccant is packaged in fractional units in order to facilitate its usage with a variety of bag sizes. One full “unit” of packaged desiccant will absorb the following quantities of water at equilibrium with air at 77°F (25°C): 3.00 grams @ 20% rH and 6.00 grams @ 40% rH, when tested to MIL-D-3464.
Desiccant packs are available from Desco in the following unit sizes and standard packages:
ITEM # UNIT SIZE STANDARD PKG.
13840 1/2 unit - 1.5" x 3" Box of 700 13842 1 unit - 3" x 4" Box of 500 13850 1/2 unit - 1.5" x 3" Pail of 550 13852 1 unit - 3" x 4" Pail of 300
Desiccant packs sold by Desco meet the requirements of MIL-D-3464. For more detailed information, see Drawing 13850.
HUMIDITY INDICATOR CARDS
Another integral part of a moisture barrier packaging assembly system is the Humidity Indicator Card. The Indicator Card contains chemically impregnated, humidity sensitive, indicating spots that will change color with moisture. The comparison bar is used to determine relative humidity of air. Select the indicating spot that most closely matches the color of the comparison bar. The measured relative humidity is the percentage indicated on the matching spot. The chemical reaction of the indicating spots is completely reversible; the spots will continue to change color as the moisture levels change.
INTERIOR BAG NUMBER OF DESICCANT UNITS SURFACE AREA *MIH <20% MIH <30% MIH < 40%
100 sq. in. 1.5 1.0 1.0 130 sq. in. 2.0 1.5 1.0 160 sq. in. 2.0 1.5 1.5 200 sq. in. 2.5 2.0 1.5 240 sq. in. 3.0 2.0 1.5 290 sq. in. 4.0 2.5 2.0 340 sq. in. 4.5 3.0 2.5 390 sq. in. 5.0 3.5 2.5 450 sq. in. 5.5 4.0 3.0 510 sq. in. 6.5 4.5 3.5 580 sq. in. 7.5 5.0 4.0 650 sq. in. 8.0 5.5 4.0 720 sq. in. 9.0 6.0 4.5
© 2008 DESCO INDUSTRIES INC.
Employee Owned
13868 13869 13870
Figure 3. Desiccant packs.
In order to provide a moisture barrier packaging assembly system, desiccant must be inserted into the bag, prior to having the bag vacuum sealed. The recommended amount of desiccant is dependent on the interior surface area of the bag to be used. Figure 4 is a reference table indicating recommended minimum amounts of desiccant that should be used with Moisture Barrier Bags.
Figure 4. Table for recommended desiccant usage. Information taken out of EIA-583, Table 1, Page 8.
Figure 5. Humidity Indicator Cards
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