Desco TB-2000 Installation Manual

TB-2000 January 2009 Page 1 of 4
Inst allation and Maintenance of ESD Protective Work Surfaces
Foreword
To enhance your understanding of this technical bulletin we recommend that you read the following EOS/ESD Standards:
ANSI/ESD S20.20 - Development of an Electrostatic
Discharge Control Program ESD ADV 1.0 - Glossary of Terms ESD S4.1 - Work Surfaces ESD S6.1 - Grounding ANSI ESD S11.11 - Surface Resistivity
These documents can be obtained directly from the ESD Association, 7902 Turin Rd., Building 3, Suite 2, Rome, NY 13440­2069, (315) 339-6937, www.esda.org.
Introduction
The purpose of an ESD protective work surface is to aid in the prevention of damage to ESD sensitive components and assemblies from electrostatic discharge. An ESD protective work surface provides protection in the following two ways:
1. Providing an antistatic work surface area that will not allow static electricity to be generated at potentially hazardous levels.
2. Removing the charge from a conductive object placed on the work surface.
ESD protective work surfaces are catagorized into two general categories: conductive and dissipative.
A conductive work surface is defined by most documents as a material that has a surface resistivity of less than 1x10
5
ohms/square. Conductive materials are the quickest to ground a charge, but they can also cause damage by discharging too rapidly. Conductive materials are usually used as floormats or flooring products.
A dissipative work surface is defined as being materials having a surface resistivity of at least 1x10
5
, but less than 1x10
12
ohms/square. Dissipative materials minimize the generation of static charges, and will dissipate a charge slow enough so that a spark will not occur. Dissipative materials are usually the preferred choice for bench top work surfaces.
General Guidelines
1. ANSI/ESD S20.20 requires that all conductors, including
personnel, must be electrically connected and attached to a known ground.
2. For proper and safe grounding the ESD ground must be
tied directly to and at the same potential as the building or “green wire” ground.
3. Per ANSI/ESD S20.20, the ESD control program can in no way
replace or supercede and requirements for personnel safety. Ground fault circuit interrupters (GFCI) and other safety protection should be considered wherever personnel might come into contact with electrical sources.
4. All electrical circuits at an ESD protected workstation, especially
those used as the tie-in point to the utility ground, should be verified for proper wiring configuration, ground impedance and GFCI function when the station is installed and periodically thereafter.
5. The selection of ground cords is intimately related to the material selected for an ESD protected work area, personnel safety, and the products’ relationship to the organization’s material handling procedures. It is important for a user to be familiar with their oganization’s grounding specifications and ESD control procedures prior to selecting ground cords.
Common Point Grounds
A common point ground is defined by the EOS/ESD-S6.1, “Recommended Grounding Practices” as:
1. A grounded device where two or more conductors are bonded.
2. A system or method for connecting two or more grounding
conductors to the same electrical potential.
Examples of conventional common point grounds and other ground cords are illustrated below.
09835
09740
09817
09814
Figure 2. Other ground cords.
Common point grounds are designed to provide earth ground for table mats and wrist straps. NOTE: DO NOT DAISY CHAIN. Because of the high resistances inherent to many types of protective surfaces, daisy chaining of these materials can severely limit their ability to properly dissipate and protect against static charges.
Figure 1. Typical common point grounds.
DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178 • Fax (909) 627-7449
DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Fax (781) 575-0172 • Web Site: http://www.desco.com
TECHNICAL BULLETIN TB-2000
Made in America
© 2009 DESCO INDUSTRIES INC.
Employee Owned
09837
09825
COMMON POINT GROUND
Per ANSI/EOS/ESD S6.1, Grounding paragraph 4.1.1 "Every element to be grounded at an ESD protected station shall be connected to the same common point ground."
ESD Handbook TR 20.20 paragraph 5.1.3 Basic Grounding Requirements "The first step in ensuring that everything in an EPA is at the same electrical potential is to ground all conductive components of the work area (worksurfaces, people, equipment, etc.) to the same electrical ground point. This point is called the common point ground. The next step in completing the ground circuit is to connect the common point ground to the equipment ground (third wire, green)."
TB-2000 Page 2 of 4
Grounding Methods
Method 1 (Grounding via ground cords)
1. Desco recommends using a common point ground cord when grounding via ground cords. Most common point ground cords will ground your ESD protective work surface and provide banana jacks for two wrist strap grounds.
2. A common point ground should be installed at each workstation and should be connected directly to a verified utility “green wire” ground or to a verified grounding bus which is connected to the utility ground. Only one groundable point should exist on a work surface.
Figure 4. Common point ground for each workstation.
3. Wrist straps should never be grounded through a work surface,
as the added resistance of the work surface material will prevent the wrist strap from operating properly.
WRONG! RIGHT!
Figure 5. Proper grounding of wrist straps.
4. A current limiting resistor in the wrist strap ground cord is
recommended. The EOS/ESD Standard S-1 calls for this to be a one megohm resistor.
Method 2 (Grounding via a grounded conductive surface)
1. This alternate form of grounding should only be employed
when using a homogeneous dissipative material with a volume resistivity of less than 108ohms/centimeter.
2. The dissipative or conductive work surface may be placed on a
properly grounded laminate, metal or other conductive surface. The worksurface will electrically couple to teh grounded surface and may not require separate grounding.
Figure 6. Alternate grounding method
For additional information on grounding we recommend Desco Technical Bulletin TB-2007.
Groundable Point Installation
1. Before installing a groundable point on your work surface you must first determine whether you will need a snap socket or stud, the type of snap hardware and the location.
Figure 7. Three kinds of snaps.
2. Desco has three types of 10mm (.395") field installable mat grounding snaps. The first type is a screw-on snap kit designed for use on homogeneous mats, but it can also be used on two­layer work surfaces without ill effect. This is Desco item number
09864. A. Determine the position of the grounding snap (one only
per mat) and type of fastener you will be installing (socket or stud). Punch a hole through the material with a small phillips screwdriver or awl.
B. Remove the release paper from the circular label and
affix it so that it aligns with the hole on the material.
C. Select one of the screws as follows:
Material less than .100" thick - short screw Material greater than .100" thick - long screw
D. Insert the screw through the top on the snap fastener, the
washer, the label and the material. Affix the assembly with the conical nut supplied with the kit and tighten down the screws.
DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178 • Fax (909) 627-7449
DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Fax (781) 575-0172 • Web Site: http://www.desco.com
WRONG!
RIGHT
Figure 3. ESD work surfaces should never be grounded in series, i.e. daisy chained.
3. When using this type of grounding method be sure to test that the worksurface is properly grounded.
© 2009 DESCO INDUSTRIES INC.
Employee Owned
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