Desco 19651, 19652 Installation, Operation And Maintenance Manual

TECHNICAL BULLETIN TB-3073
Multi-Mount Monitor Installation, Operation and Maintenance
Wave Distortion Technology is the Most Reliable Technology for the Continuous Monitoring of Single-Wire (Conductor) Wrist Straps
“Wave Distortion” or vector impedance works by applying a continuous test voltage of 1.2 volts peak-to-peak at 1 to 2 microamperes (0.000002 amperes) to the wrist strap that is connected to the continuous or constant monitor. The test voltage creates a sine wave that the monitor circuit compares to established patterns. By monitoring the “distortions”, or shape of the sine wave, Wave Distortion Technology determines if the monitored circuit is complete - the operator is in the circuit and the total equivalent DC resistance is within specifications. Wave Distortion Technology produces a very fast alarm time (<50 milliseconds) and minimal false alarms.
ANSI/ESD S20.20 section 7.3 states “Compliance verification records shall be established and maintained to provide evidence of conformity to the technical requirements.” Per ANSI/ESD S1.1 Annex A.3 Daily
Figure 1. Desco Multi-Mount Monitor
Description
and place it in the operator's eld of view for increased
alarm visibility.
The Multi-Mount Monitor is designed with Wave Distortion Technology which provides stable continuous monitoring of the path-to-ground and presence of 1 megohm resistance of an operator’s wrist strap. Audio and visual alarms activate (in less than 50 milliseconds) when the operator unintentionally disconnects from the monitor or the wrist strap connection points are intermittent. The Multi-Mount Monitor also monitors for a worksurface path-to-ground of less than 10 megohms. All Multi-Mount Monitors are calibrated to NIST standards and include a certificate.
(wrist strap system) testing may be omitted if constant monitoring used.” Per ESD Handbook ESD TR 20.20 section 5.3.2.4.4 “Typical Test programs recommend that wrist straps that are used daily should be tested daily. However, if the products that are being produced are of such value that knowledge of a continuous, reliable ground is needed, and then continuous monitoring should be considered or even required.”
The Multi-Mount Monitor and its accessories are available as the following item numbers:
Item Description
19651 Multi-Mount Monitor, North American Power
Adapter
19652 Multi-Mount Monitor, Universal Power Adapter
19653 Remote Alarm
19258 Power Adapter, 100-240VAC Input, 24VDC
150mA Output, IEC Inlet
19260 Power Adapter, 100-240VAC Input, 24VDC
150mA Output, North America Plug
98221 Wave Distortion Monitor Verification Tester
Made in the
United States of America
DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Website: Desco.com
TB-3073 Page 1 of 7
September 2017
DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178
© 2017 DESCO INDUSTRIES, INC.
Employee Owned
Packaging
19651 Multi-Mount Monitor, North America
1 Multi-Mount Monitor 1 Mat Monitor Cord (White) 1 Push and Clinch Snap 1 Countersunk Washer 1 Flat Head Screw, 6-32 x 1/4" 2 Pan-Head Screws, #6 x 3/8" 1 Dual Lock Fastener Set, 2" Length 1 Power Adapter, 24VDC, North America Plug 1 Certificate of Calibration
19652 Multi-Mount Monitor, Universal Power Adapter
1 Multi-Mount Monitor 1 Mat Monitor Cord (White) 1 Push and Clinch Snap 1 Countersunk Washer 1 Flat Head Screw, 6-32 x 1/4" 2 Pan-Head Screws, #6 x 3/8" 1 Dual Lock Fastener Set, 2" Length 1 10mm Interchangeable Park Snap 1 10mm Operator Jack Adapter 1 Power Adapter, 24VDC, IEC Inlet 1 Certificate of Calibration
Figure 3. Universal power adapter included with the 19652 Multi-Mount Monitor
Figure 2. North American power adapter included with the 19651 Multi-Mount Monitor
NOTE: The power cord must be purchased separately if ordering the 19652 Multi-Mount Monitor. The power cords are available as the following item numbers:
Item Plug Type
50545 Europe
50546 United Kingdom
19653 Remote Alarm
1 Remote Alarm 1 Remote Cable, 7' Length 2 Pan-Head Screws, #6 x 3/8" 1 Dual Lock Fastener Set, 1" Length
DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Website: Desco.com
DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178
TB-3073 Page 2 of 7
Figure 4. Desco 19653 Remote Alarm
© 2017 DESCO INDUSTRIES, INC.
Employee Owned
Features and Components
Multi-Mount Monitor
A B
D
E
A. Mat Monitor Switch: Use a probe to access the
mini slide switch. Slide the switch to the right to enable the mat monitor circuit. Slide the switch to the left to disable the mat monitor circuit. This switch is enabled as default.
B. Buzzer Volume Adjustment: Turn the trimpot clockwise to increase the buzzer volume. Turn the trimpot counter-clockwise to decrease the buzzer volume.
C
C. Monitored Operator Jack: Insert the single-wire
wrist cord here to monitor the operator's connection to ground.
D. Operator LEDs: Illuminates green when the operator is properly grounded. Illuminates solid red and audible alarm sounds when the operator is not properly grounded.
E. Mat LEDs: Illuminates green when the worksurface is properly grounded. Illuminates red and audible alarm sounds when the worksurface is not properly grounded.
F. Park Snap: Allows the operator to disconnect (and park) a wrist strap when leaving the workstation, without creating a false alarm. Touch the park snap and the monitor's audible alarm will disable for approximately 10 seconds. Use this time to disconnect the wrist cord from the wristband, and attach it to the park snap or remove the banana plug from the jack. Upon returning to the workstation and disconnecting the wrist cord from the park snap, the operator has approximately 10 seconds to reconnect the wrist cord to a worn wristband before activating the alarm.
F
G H I
Figure 5. Multi-Mount Monitor features and components
G. Mat Monitor Screw Terminal: Verifies that the worksurface's path-to-ground is <10 megohms. Connect the white mat monitor cord here.
H. Power Jack: Connect the included 24VDC power adapter here.
I. Remote Alarm Jack: Connects to the 19653 Remote Alarm accessory.
DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Website: Desco.com
DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178
TB-3073 Page 3 of 7
© 2017 DESCO INDUSTRIES, INC.
Employee Owned
Remote Alarm
Installation
Use the at head screw and
countersunk washer to keep
the cord from disconnecting
from the worksurface mat
Remote Alarm
& cable are
purchased separately
A
Mat Monitor Cord
Push & Clinch Snap
Grounded
Worksurface Mat
B C
Figure 6. Remote Alarm features and components
A. Multi-Mount Monitor Jack: Connects to the Multi-Mount Monitor.
B. Operator LEDs: Illuminates green when the operator is properly grounded. Illuminates solid red and audible alarm sounds when the operator is not properly grounded.
C. Mat LEDs: Illuminates green when the worksurface is properly grounded. Illuminates red and audible alarm sounds when the worksurface is not properly grounded.
Multi-Mount Monitor
Power Adapter
Figure 7. Installing the Multi-Mount Monitor and Remote Alarm accessory
1. Remove the Multi-Mount Monitor from the carton, and inspect for damage.
2. Locate an appropriate AC outlet near the Multi-Mount Monitor, and test it for proper wiring and grounding prior to use. The Desco AC Outlet Analyzer or similar test equipment may be used to verify the outlet’s functionality. Use item number
98132 for 120VAC North American outlets and item
number 98131 for 220VAC UK outlets.
3. Determine the mounting location of the Multi-Mount Monitor. Its LEDs should be visible to the operator. Secure the Multi-Mount Monitor to a surface using its mounting tabs and the included pan-head screws or dual lock fasteners.
DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Website: Desco.com
DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178
TB-3073 Page 4 of 7
4. Secure the ring termination of the white mat monitor cord to the mat monitor screw terminal on the side of the Multi-Mount Monitor. Ensure that the mat monitor switch is enabled if using this monitored circuit.
© 2017 DESCO INDUSTRIES, INC.
Employee Owned
5. Route the mat monitor cord from the side of the Multi-Mount Monitor to the worksurface mat.
NOTE: Use either the included push and clinch snap or countersunk washer and flat head screw to secure the cord to the grounded mat.
1.08
6. Connect the power adapter to the power jack located on the side of the Multi-Mount Monitor. Route the wire from the supply to the tested AC outlet, and plug it into the outlet.
Remote Alarm
1. Determine the mounting location of the optional
19653 Remote Alarm. Locate it within reach of the
included remote cable. Its LEDs should be visible to the operator. Secure the Remote Alarm to a surface using its mounting tabs and the included pan-head screws or dual lock fasteners.
2. Connect the Remote Alarm to the Multi-Mount Monitor using the remote cable.
.188
3.50
2.08
.185
1.38
.79
1.78
Figure 9. Mounting hole locations on the Remote Alarm (all dimensions are in inches)
10mm Park Snap and 10mm Operator Jack Adapter
The 19652 Multi-Mount Monitor includes an interchangeable 10mm park snap and 10mm banana jack adapter for operators who use wrist cords with 10mm terminations. Use the park snaps' knurled rims to unscrew the 4mm park snap from the monitor and install the 10mm park snap to the monitor. Plug the 10mm operator jack adapter into the monitor's operator jack.
.90
3.87
Figure 8. Mounting hole locations on the Multi-Mount Monitor (all dimensions are in inches)
DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178
DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Website: Desco.com
Figure 10. Changing the park snap on the 19652 Multi­Mount Monitor
TB-3073 Page 5 of 7
© 2017 DESCO INDUSTRIES, INC.
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Operation
1. Fit the wristband snugly onto the wrist.
2. Snap the wrist cord to the wristband.
3. Plug the wrist cord into the operator jack. The green operator LED will illuminate. This indicates that the operator is properly grounded.
4. If this does not happen, examine the wrist cord for continuity or damage and the wristband to ensure that it fits securely. If you have dry skin, apply an approved dissipative hand lotion such as Menda
Reztore® ESD Hand Lotion.
5. When leaving the workstation, first touch the monitor's park snap. The monitor's audible alarm will disable for approximately 10 seconds. Use this time to disconnect the wrist cord from the wristband and attach it to the park snap without sounding a false alarm.
6. Upon returning to the workstation and disconnecting the wrist cord from the park snap, the monitor will provide approximately 10 seconds for the operator to reconnect the wrist cord to a worn wristband before sounding the monitor's alarm.
Figure 12. Using the Multi-Mount Monitor at a machine station
Calibration
Frequency of recalibration should be based on the critical nature of those ESD sensitive items handled and the risk of failure for the ESD protective equipment and materials. In general, Desco recommends that calibration be performed annually.
Use the Desco 98221 Wave Distortion Monitor Verification Tester to perform periodic verification (once every 6-12 months) of the Multi-Mount Monitor. The verification tester can be used to check the test limits of the Multi-Mount Monitor without removing it from the workstation.
Figure 11. Using the Multi-Mount Monitor and Remote Alarm in a workbench setting
See TB-3074 for more information.
Figure 13. Desco 98221 Wave Distortion Monitor
Verication Tester
DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Website: Desco.com
DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178
TB-3073 Page 6 of 7
© 2017 DESCO INDUSTRIES, INC.
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Specifications
Input Voltage and Frequency (External Adapter)
Operating Temperature 50 to 95°F (10 to 35°C)
Environmental Requirements
Dimensions (Monitor)
Dimensions (Remote Alarm)
Weight (Monitor)
Weight (Remote Alarm)
Operator Test Range* 500 kilohms to 10 megohms
Worksurface Test Limit**
Operator Test Voltage 1.2V peak-to-peak @ 1.2µA,
Worksurface Test Voltage
Alarm Response Time <50 ms
Country of Origin United States of America
AC/DC Power Adapter
Power Input: 100-240VAC, 50/60 Hz
Power Output: 24VDC @ 150mA
Cable Length: 5 ft. (1.5 m)
Indoor use only at altitudes less than 6500 ft. (2 km)
Maximum relative humidity of 80% up to 85°F (30°C) decreasing linearly to 50% @ 85°F (30°C)
3.87" L x 2.09" W x .90" H (98 mm x 53 mm x 23 mm)
1.78" L x 1.08" W x .79" H (45 mm x 27 mm x 20 mm)
0.14 lbs. (0.06 kg)
0.02 lbs. (0.01 kg)
impedance
10 megohms (±10%)
open circuit
5 to 7.5V, open circuit
Limited Warranty, Warranty Exclusions, Limit of Liability and RMA Request Instructions
See the Desco Warranty -
http://desco.descoindustries.com/Limited-Warranty.aspx
*This cannot be verified with standard DC test equipment. The continuous monitor is an impedance sensing device, and the limits are determined by the magnitude and angle of the impedance.
**The worksurface mat must have a conductive layer such as Dual Layer Rubber or Dissipative 3-Layer Vinyl with conductive buried layers. Desco workstation monitors are not recommended for use with homogeneous matting.
DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178
DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Website: Desco.com
TB-3073 Page 7 of 7
© 2017 DESCO INDUSTRIES, INC.
Employee Owned
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