Desco 19500 Installation Manual

systems should not be used as a primary means of charge control on conductors or people. (Reference: IEC 61340-5­2:1 paragraph 5.2.9).
The bench top ionizer is NIST calibrated and is available in two models. Both models come equipped with universal IEC cord connectors.
Model Voltage / Hz IEC Cord
19500 120 / 50-60 Yes 19520 220 / 50-60 No
IONIZER SELECTION
ANSI/ESD S20.20 paragraph 6.1.1.2. ESD Control Program Plan Guidance states: "The Plan should include a listing of the specific type of ESD protective materials and equipment used in the Program." When selecting an ionizer life cycle costs should be considered including: equipment cost; installation cost; and operation and maintenance cost.
The unit is normally mounted at one end of a workbench or area to be neutralized. It may also be wall mounted or mounted on a shelf. The ionizer’s decay time (neutralization efficiency) will be best from approximately 6" to 42" in front of the unit, and will drop off as the distance from the unit increases.
Figure 2. Area of optimum charge neutralization.
Installation
Remove the ionizer from the carton and inspect for shipping damage. Included with the unit should be:
1 power cord, 6' IEC type (120V only) 1 cleaning brush 1 filter and guard assembly
Figure 1. Bench Top Ionizer
Description
This ionizing unit is a self-balancing bench top ionizer. The ionizer’s patented* Faraday Balance System assures perfect ion balance automatically. It offers greater efficiency and easier cleaning than conventional ionizers. The Bench Top Ionizer is designed to neutralize static electricity from insulators in localized work areas in assembly rooms, wave solder lines, laboratories, QC, test stations, packing and shipping areas and clean rooms.
Ionizers are useful in preventing electrostatic charge generation, ElectroStatic Discharge, ElectroStatic Attraction, as well as preventing equipment latch-up and safety related shock. ANSI/ESD S20.20 Paragraph 6.2.3.1 Protected Areas Requirement states: "Ionization or other charge mitigating techniques shall be used at the workstation to neutralize electrostatic fields on all process essential insulators if the electrostatic field is considered a threat." Ionization is used to neutralize charges on process necessary insulators and isolated semiconductors. Some examples of process necessary insulators are: the PC board itself, plastic test stands, plastic housing where a PCB may be mounted, as well as computer monitor screens and regular cleaning wipes. Examples of floating or isolated conductors are: loaded PCB mounted in a stand where the pins are not contacting the dissipative workstation. Ionization is not effective on items that have large capacitance, like people and carts; however, ionizers should be considered as a method for charge neutralization in cases where grounding cannot be achieved.
Air ionization can neutralize the static charge on insulated and isolated objects by producing separate charges in the molecules of the gases of the surrounding air. When an electrostatic charge is present on objects in the work environment, it will be neutralized by attracting opposite polarity charges from the ionized air. Note that ionization
TB-2016 December 2008 Page 1 of 4
Bench Top Ionizer Inst allation, Operation, and Maintenance
DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178 • Fax (909) 627-7449
DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Fax (781) 575-0172 • Web Site: http://www.desco.com
Made in America
*Manufactured under U.S. patent #5,008,594
© 2008 DESCO INDUSTRIES INC.
Employee Owned
TECHNICAL BULLETIN TB-2016
TB-2016 Page 2 of 4
Figure 3. Wall or shelf mounting of the ionizer.
Mount the unit in the desired position. You can bolt the stand to a wall or under a shelf as desired. For best results, the unit should be mounted so that no obstructions exist between the output area and the area to be neutralized.
Set both front panel rocker switches in the “off” position. Connect the IEC plug into the connector on the back panel
of the ionizer, press firmly to ensure that the cord is properly attached. Install the power cord into a properly grounded outlet. The bench top ionizer must be grounded for proper operation. We recommend Item #98130 to check ground point.
Operation
Turn on the power switch and adjust fan speed for the desired air flow. Higher air flow will result in a faster neutralization rate.
Aim the unit so that the maximum airflow is directed at the items or area to be neutralized.
The left rocker switch turns on a heater which will raise the temperature of the output air to about 10°F above ambient. The heater is only to offset the chill factor of the moving air. It is not intended to warm the workstation.
If the ionizer is used in a manner not specified by the manufacturer, the protection provided by the ionizer may be impaired.
Maintenance
"As with all ionizers, periodic maintenance will be needed to provide optimum performance." (Reference: IEC 61340-5­2:1paragraph 5.2.9).
The frequency of monitoring ionizers really depends on how and where they are used. Since the majority of them use a fan to transport the ions to the working area, the cleanliness of the air directly affects their performance over time and how often the emitters should be cleaned.
EIA-625 recommends checking ionizers every 6 months, but this may not be suitable for many programs particularly since an out-of-balance may exist for months before it is checked again. ANSI/ESD S20.20 paragraph 6.1.3.1 Compliance Verification Plan Requirement states: "Test equipment shall be selected to make measurements of appropriate properties of the technical requirements that are incorporated into the ESD program plan." And paragraph
6.1.3.2. Compliance Verification Plan Guidance states: "In addition to internal audits, external audits (Organization and supplier of ESDS items) should be performed to ensure compliance with planned requirements. Verifications should include routine checks of the Technical Requirements in the Plan. The frequency of verification checks should be based on the control item usage, its durability and associated risk of failure."
Under normal conditions, the ionizer will attract and accumulate dirt and dust (especially on the emitter electrodes). To maintain optimum performance, cleaning must be performed on a regular basis. The electrodes should be cleaned at least as often as indicated in the next section. However, more frequent cleaning may be required if used in environments with more contaminants.
METHOD 1 (At least every 6 months)
The Bench Top Ionizer comes with an easy-cleaning brush which should be stored in a convenient location. It is important to disconnect power to the ionizer. Then slide the brush through the grill and across the electrodes several times to remove the dirt and dust.
Figure 4. Cleaning the electrodes (Method 1).
METHOD 2 (Annually)
To remove heavier accumulations of dirt and dust, use clean, compressed air. Disconnect power to the ionizer. With one hand firmly on top of the ionizer, aim compressed air through the front grill, directly at pins. Afew passes back and forth with the nozzle is sufficient.
Figure 5. Cleaning the electrodes (Method 2).
DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178 • Fax (909) 627-7449
DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Fax (781) 575-0172 • Web Site: http://www.desco.com
© 2008 DESCO INDUSTRIES INC.
Employee Owned
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