Desco 19493 Operation And Maintenance

TECHNICAL BULLETIN TB-3041
Ionization Test Kit Operation and Maintenance
“When any object becomes electrostatically charged,
there is an electrostatic eld associated with that charge.
If an ESDS (ESD sensitive) device is placed in that
electrostatic eld, a voltage may be induced on the
device. If the device is then momentarily grounded, a transfer of charge from the device occurs as a CDM (Charged Device Model) event. If the device is removed
from the region of the electrostatic eld and grounded
again, a second CDM event will occur as charge (of
opposite polarity from the rst event) is transferred from the device.” (Handbook ESD TR20.20 section 2.7.5 Field
Induced Discharges)
“All nonessential insulators such as coffee cups, food wrappers and personal items shall be removed from the EPA.
Figure 1. Desco 19493 Ionization Test Kit
Description
Static Field Meter to be used to measure the o󰀨set
voltage (balance) and charge decay of ionization equipment. The Test Kit also includes a Charger used to place a ±1000V charge on the 19441 Conductive Plate, making it possible to also measure the discharge times of air ionization equipment per ANSI/ESD SP3.3 Periodic
Verication of Air Ionizers. The 19493 Ionization Test Kit
includes the 19492 Digital Static Field Meter, providing a
highly portable and cost e󰀨ective means of verifying the
performance of a wide variety of ionization equipment.
Note: The Digital Static Field Meter is designed to operate only with the 19493 Ionization Test Kit. It is not compatible with other brands.
Although not as accurate, the Desco Ionization Test Kit has been designed to make measurements that correspond to those made by using a charged plate analyzer and ANSI/ESD S3.1. The Ionization Test Kit provides convenience and portability to test per ANSI/
ESD SP3.3 Periodic Verication of Air Ionizers or Compliance Verication ESD TR53. We recommend
the EMIT 50571 Charged Plate Analyzer if precise measurements are required.
The Ionization Test Kit includes a slide-on isolated Conductive Plate, a ±1000 volt Charger and a durable thermoplastic carrying case with custom cut-outs for all of the above components along with the Digital Static Field Meter.
The ESD program shall include a plan for handling process-required insulators in order to mitigate field-induced CDM damage.
If the field measured on the process required insulator is greater than 2000 volts/inch and the process required insulator is less than 30 cm (12 inches) from the ESDS item, steps shall be taken to either:
A) Separate the required insulator from the ESDS item by a distance of greater than 30 cm (12 inches); or
B) Use ionization or other charge mitigating techniques to neutralize the charge.
If the field measured on the process required insulator is greater than 125 volts/inch and the process required insulator is less than 2.5 cm (1 inch) from the ESDS item, steps shall be taken to either:
A) Separate the required insulator from the ESDS item by a distance of greater than 2.5 cm (1 inch); or
B) Use ionization or other charge mitigating techniques to neutralize the charge.
NOTE: The accurate measurement of electrostatic fields requires that the person making the measurement is familiar with the operation of the measuring equipment. Most hand held meters require that the reading be taken at a fixed distance from the object. They also normally specify that the object has a minimum dimension of fixed size in order to obtain an accurate reading.” (ANSI/ ESD S20.20-2014 section 8.3.1 Insulators)
Made in the
United States of America
DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Website: Desco.com
TB-3041 Page 1 of 6
April 2018
DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178
© 2018 DESCO INDUSTRIES, INC.
Employee Owned
Packaging
1 Digital Static Field Meter 1 Conductive Plate 1 Charger 2 9V Alkaline Batteries 1 Carrying Case
1 Certicate of Calibration
Features and Components
DIGITAL STATIC FIELD METER
See technical bulletin TB-3040 for information on the Digital Static Field Meter that is included in the 19493 Ionization Test Kit.
A. Output Contact: The output contact is connected to an internal power source. When the touch plate located underneath the unit is connected to ground, the output contact will provide a charge of the indicated polarity. The charger is designed so that an operator can press the rocker switch and touch the plate simultaneously
with the ngers of the same hand.
B. Rocker Switch: Press and hold to select the polarity that will be provided at the Output Contact.
C. Touch Plate: Make contact with the touch plate while pressing down the rocker switch to provide voltage to the Output Contact. The operator must be properly grounded during use.
CHARGER
D. Battery Compartment: Slide the cover down to open
the 9V battery compartment.
A
Operation
TAKING OFFSET VOLTAGE (BALANCE) MEASUREMENTS
The Ionization Test Kit has been designed to match the compact size and hand held convenience of the Digital Static Field Meter. Use the following procedure to verify
the o󰀨set voltage (balance) of air ionization equipment.
B
This quick and easy procedure will help determine if the piece of ionization equipment is working within the
manufacturer’s specications or user requirements.
It is extremely important that ionizers be checked
regularly for o󰀨set voltage (balance) and discharge
times. An ionizer operating in an out-of-balance
state can place a charge on sensitive electronic
FRONT VIEW
components or assemblies.
Note: The Digital Static Field Meter is built in a
conductive case. The instrument senses the di󰀨erence in
potential between the case (and the person holding the case / ground connection) and the surface under test. Ensure that the person using the instrument is wearing a wrist strap and grounded to achieve more accurate measurements.
BACK VIEW
Figure 2. Charger features and components
DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178
DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Website: Desco.com
TB-3041 Page 2 of 6
C
INSTALLING THE ISOLATED PLATE ASSEMBLY
The Digital Static Field Meter’s case has two slots along its sides. The top slot is closest to the face of the instrument. Slide down the tabs of the Conductive Plate
D
plate into the top slot of the Meter’s case as far as they go (see Figure 3).
© 2018 DESCO INDUSTRIES, INC.
Employee Owned
Figure 3. Installing the 19441 Conductive Plate
ZERO THE METER
Turn the Meter on by pressing the POWER button. Press the RANGE / ZERO button to set the Meter to the 2 kV
(3 decimal places) range. Make contact between the top of the Conductive Plate and a grounded surface. Press
and hold the RANGE / ZERO button until the Meter
displays “.000”.
Thousands Hundreds Tens
Figure 4. Reading the Digital Static Field Meter while in the ±20 kV range
Hundreds Tens Ones
MAKING A MEASUREMENT
Locate the Test Kit in an ionized environment at the appropriate distance from the device under test. The
static eld displayed is the actual balance of the ionizer or voltage o󰀨set. The display will indicate “1” or “-1”
when the Meter is over-ranged. Change the range of the unit if necessary.
Note: When testing pulsed ionizer systems, the voltage displayed is constantly changing. This pulse rate may be faster than the display update rate of the Field Meter, therefore the displayed voltage is an average of the actual voltage. The output of the Field Meter is useful in this situation for more accurate measurements.
Figure 5. Reading the Digital Static Field Meter while in the ±2 kV range
DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Website: Desco.com
DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178
TB-3041 Page 3 of 6
© 2018 DESCO INDUSTRIES, INC.
Employee Owned
18"
12"
Figure 6. Auditing ionization equipment with the Digital Static Field Meter and Conductive Plate (Ref: ANSI/ ESD SP3.3)
HOLDING THE LAST READING
With the meter positioned 1 inch from the object being measured, press the HOLD button. This will freeze the reading from the object on the display and the analog output signal. This feature allows the operator to move the meter where it may be more easily read or saved for later reference.
POLARITY SELECTION
The top of the rocker switch is labeled “+”, and the bottom is labeled “-”. To provide a POSITIVE voltage output, touch the plate located underneath the charger, and press the switch forward at the same time. To
provide a NEGATIVE voltage output, touch the plate
located underneath the charger, and press the switch downward at the same time.
Note: For the Charger to work correctly, the operator and Field Meter must be properly grounded. A ground path to the touch plate must exist.
IONIZER DISCHARGE TIME MEASUREMENTS
Use the Field Meter with the conductive plate in the appropriate location for measurements.
POSITIVE DISCHARGE TIME MEASUREMENTS
To provide a POSITIVE voltage output, touch the plate located underneath the Charger, and press the switch forward at the same time. Momentarily touch the Charger’s output terminal to the conductive plate attached to the Field Meter. The meter reads approximately +1.10 kV. By using a stop watch or other timing device, determine the time needed for the voltages to decrease from +1.10 kV to +0.10 kV. This is the positive discharge time.
Note: The red ranging lights will be o󰀨 while the meter is
in HOLD mode. It is advised to do this between measurements to prolong battery life.
ANALOG OUTPUT
The analog output jack labeled “OUT” on the face of the meter accepts a standard 2.5 mm monaural phone plug and is provided so the output of the Digital Static Field Meter may be connected to an oscilloscope, strip chart recorder, external meter or other device. The voltage at this output is 1/1000th (±2 kV range) or 1/10,000 (±20 kV range) of the measured voltage. Contact Customer Service for more information.
TAKING DISCHARGE TIME MEASUREMENTS
In order to verify that an ionizer is operating properly it is also important that its ability to neutralize or discharge static electricity is measured. The following procedure will measure an ionizer’s discharge time:
OPERATING THE CHARGER
The Charger has a momentary rocker-switch that powers the unit. Holding the switch forward / backward supplies power to the output terminals.
Figure 7. Charging the Conductive Plate on the Digital Static Field Meter
NEGATIVE DISCHARGE TIME MEASUREMENTS
To provide a NEGATIVE voltage output, touch the plate
located underneath the Charger, and press the switch downward at the same time. Momentarily touch the Charger’s output terminal to the conductive plate attached to the Field Meter. The meter reads approximately -1.10 kV. By using a stop watch or other timing device, determine the time needed for the voltages to decrease from -1.10 kV to -0.10 kV. This is the negative discharge time.
DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Website: Desco.com
DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178
TB-3041 Page 4 of 6
© 2018 DESCO INDUSTRIES, INC.
Employee Owned
IMPORTANT: A ground path must be provided between the touch plate of the Charger and the ground reference of the Field Meter. This is normally provided by holding the Charger in one hand and the Field Meter with Conductive Plate in the other.
Maintenance
The Digital Static Field Meter is factory calibrated and no maintenance is required. If for any reason you believe the Meter is not working correctly, please contact Desco Customer Service. CAUTION - There are no user serviceable parts. Any unauthorized service will void the warranty and result in additional repair charges.
Note: This Meter is a precision instrument and should not be subjected to dropping as that would void the warranty.
BATTERY CHECK
The battery should be replaced when “BAT” is indicated on the display. Always replace the battery with a 9V alkaline or equivalent battery in order to remain CE compliant.
BATTERY REPLACEMENT
The Digital Static Field Meter operates from a standard 9 VDC alkaline battery. Battery life is in excess of 50 hours under normal use. When the battery voltage drops below
6.5 V, “BAT” will appear on the display. To change the battery, slide the battery cover down at the back of the Meter and remove the battery from the
battery clip. Replace the battery with a fresh one and
reinstall the battery cover. The battery should be removed from the Meter if its is to be stored for an extended period of time.
The battery in the Charger should be replaced annually or when it is unable to provide approximately ±1100V.
CLEANING
It is important to keep the insulators on the adapter plate clean and free of contaminates that may cause surface leakage. To test the performance of the adapter plate, charge the plate and note the discharge rate in a nonionized area. The self discharge rate to 10% of
original voltage should not be less than ve minutes.
The area around the aperture of the Digital Static Field Meter must be kept clean to ensure accurate, drift-free readings. Never touch the aperture with anything. To remove dust or other particulate matter, use low­pressure instrument-grade air. To remove more severe
contamination, spray or ush with the smallest practical
amount of clean technical-grade of isopropyl alcohol. Then allow the instrument to air dry for several hours.
Specications
STATIC FIELD METER
Performance
Measurement Range (switch selectable)
Low Range 0 to ±2kV / inch
High Range 0 to ±20 kV / inch
Measurement Accuracy
Voltage Monitor Output Better than ±5% of reading,
10mV
Voltage Display Better than ±5% of reading,
±2 counts
Measurement Stability ±10 counts
Voltage Monitor
Output 2 volts output at full scale
Ratio
Low Range 1/1000 of the measured
electrostatic eld
High Range 1/10000 of the measured
electrostatic eld
Front Panel Meter
Voltage Display 3-1/2 digit LED display
Range
Low 0 to ±1.999 kV / inch
High 0 to ±19.99 kV / inch
Display Resolution
Low Range 1 V / inch
High Range 10 V / inch
Sampling Rate 3 readings per second
Features
Automatic Shuto󰀨 Unit will shut o󰀨 after 20
minutes from last activity
Ranging System LED distance indicator;
aligned targets indicate one (1) inch
Range / Zero Switch LED distance indicator.
Resets the instrument to zero
and selects the measurement range.
Low Battery Indicator An LCD display message
indicates when the battery is low
Hold Switch Retains the LCD display
reading when depressed
DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Website: Desco.com
DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178
TB-3041 Page 5 of 6
© 2018 DESCO INDUSTRIES, INC.
Employee Owned
General
Dimensions 0.9" H x 2.8" W x 4.9"L
(24 mm x 70 mm x 126 mm)
Weight 4.9 oz. (140 g) with battery
Voltage Monitor Connection
2.5 mm jack (3/32") monophone
Tip Signal
Sleeve Ground
Operating Conditions
Temperature 50 to 86ºF (10 to 30ºC)
Relative Humidity To 80%, non-condensing
Altitude To 2000 m
Certications CE
Power Requirements
Power One (1) 9-volt alkaline battery
Operating Time Greater than 50 hours,
with a new battery at 21ºC continuous
Power Switch A membrane switch that
is designed to prevent accidental turn on. Powers
the instrument on and o󰀨.
Limited Warranty, Warranty Exclusions, Limit of Liability and RMA Request Instructions
See the Desco Warranty -
Desco.com/Limited-Warranty.aspx
IONIZATION TEST KIT
Charge Plate Assembly Aluminum bracket, bare
aluminum plate and teon
spacers isolate plate from bracket
Voltage Output 1/1,000 of measured voltage
@ low range 1/10,000 of measured voltage @ high range
Charge Plate Area 2.95" W x 1.18" L
(7.5 x 3.0 cm)
Charge Plate Assembly
2.4 oz. (68 g)
Weight
Charger Dimensions 1.1" H x 2.6" W x 4.5" L
(2.8 x 6.6 x 11.4 cm)
Charger Weight 5 oz. (140 g) with battery
Charger Power
One 9-volt alkaline battery
Requirements
Charger Output (using
1.1 kV minimum for ± voltage Static Field Meter with charge plate)
Certications CE
DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Website: Desco.com
DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178
TB-3041 Page 6 of 6
© 2018 DESCO INDUSTRIES, INC.
Employee Owned
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