Desa Tech RLP155AT Owner's Manual

PROPANE CONSTRUCTION FORCED AIR HEATER

OWNER’S MANUAL

For more information, visit www.desatech.com

150,000 Btu/Hr

with Built-in

Thermostat

RLP155AT

IMPORTANT: Read and understand this manual before assembling, starting or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.

GENERAL HAZARD WARNING:

FAILURE TO COMPLY WITH THE PRECAUTIONS AND INSTRUCTIONS PROVIDED WITH THIS HEATER, CAN RESULT IN DEATH, SERIOUS BODILY INJURY AND PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE, EXPLOSION, BURN, ASPHYXIATION, CARBON MONOXIDE POISONING, AND/OR ELECTRICAL SHOCK.

ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW THE INSTRUCTIONS SHOULD USE OR SERVICE THIS HEATER.

IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS AN INSTRUCTIONS MANUAL, LABELS, ETC. CONTACT THE MANUFACTURER.

TABLE OF CONTENTS

SAFETY INFORMATION ............................................................ 2

PRODUCT IDENTIFICATION ..................................................... 3

UNPACKING............................................................................... 3

THEORY OF OPERATION ......................................................... 3

PROPANE SUPPLY .................................................................... 4

INSTALLATION ........................................................................... 4

VENTILATION............................................................................. 5

OPERATION ............................................................................... 5

STORAGE................................................................................... 5

MAINTENANCE .......................................................................... 5

SERVICE PROCEDURES .......................................................... 6

SPECIFICATIONS ...................................................................... 7

WIRING DIAGRAMS................................................................... 7

ILLUSTRATED PARTS BREAKDOWN AND PARTS LIST ......... 8

ACCESSORIES ........................................................................ 10

TECHNICAL SERVICE ............................................................. 10

REPLACEMENT PARTS .......................................................... 10

OWNER'S REGISTRATION ......................................................11

WARRANTY INFORMATION...................................... Back Cover

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SAFETY INFORMATION

WARNINGS

WARNING: This product contains and/or generates chemicals known to the State of California to cause cancer or birth defects, or other reproductive harm.

WARNING: FIRE, BURN, INHALATION, AND EXPLOSION HAZARD. KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING MATERIALS, PAPER OR CARDBOARD, A SAFE DISTANCE AWAY FROM THE HEATER AS RECOMMENDED BY THE INSTRUCTIONS. NEVER USE THE HEATER IN SPACES WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE COMBUSTIBLES, OR PRODUCTS SUCH AS GASOLINE, SOLVENTS, PAINT THINNER, DUST PARTICLES OR UNKNOWN CHEMICALS.

WARNING: NOT FOR HOME OR RECREATIONAL VEHICLE USE.

The heater is designed for use as a construction heater in accordance with ANSI Z83.7/CGA2.14. Other standards govern the use of fuel gases and heating products for specific uses. Your local authority can advise you about these. The primary purpose of construction heaters is to provide temporary heating of buildings under construction, alteration or repair. Properly used, the heater provides safe economical heating. Products of combustion are vented into the area being heated.

We cannot foresee every use which may be made of our heaters.

Check with your local fire safety authority if you have questions about heater use.

Other standards govern the use of fuel gases and heat producing products for specific uses. Your local authorities can advise you about these.

Carbon Monoxide Poisoning: Some people are more affected by

carbon monoxide than others. Early signs of carbon monoxide poisoning resemble the ﬂu, with headaches, dizziness, and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Check for proper ventilation and have heater serviced.

Propane Gas: Propane gas is odorless. An odor-making agent is

added to propane gas. The odor helps you detect a propane gas leak. However, the odor added to propane gas can fade. Propane gas may be present even though no odor exists.

Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.

• This product has been approved for use in the Commonwealth of Massachusetts.

• Install and use heater with care. Follow all local ordinances and codes. In the absence of local ordinances and codes, refer to the Standard

for Storage and Handling of Liquefied Petroleum Gas, ANSI/NFPA 58 and the Propane Gas Installation Code, CAN/CGA B149.2. This

instructs on the safe storage and handling of propane gases.

• Use only the electrical voltage and frequency speciﬁed on model plate. The electrical connections and grounding of the heater shall follow the National Electric Code, ANSI/NFPA 70 or the Canadian

Electrical Code, Part 1.

• Electrical grounding instructions — This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle or extension cord.

• Use only the hose and factory preset regulator provided with the heater.

• Use only propane gas set up for vapor withdrawal.

• Provide adequate ventilation. Before using heater, provide at least a three-square-foot opening of fresh, outside air for each 100,000 Btu/Hr (105,500 k/j) of rating.

• For indoor use only. Do not use heater outdoors.

• Do not use heater in occupied dwellings or in living or sleeping quarters.

• Do not use heater in a basement or below ground level. Propane gas is heavier than air. If a leak occurs, propane gas will sink to the lowest possible level.

• Keep appliance area clear and free from combustible materials, gasoline, paint thinner, and other flammable vapors and liquids. Dust is combustible. Do not use heater in areas with high dust content.

• Minimum heater clearances from combustible materials: Outlet: 8 Ft.(2.4 m) Sides: 2 Ft.(.6 m) T op: 6 Ft.(1.8 m) Rear: 2 Ft.(.6 m)

• Keep heater at least six feet from propane tank(s). Do not point heater at propane tank(s) within 20 feet (6.1 m).

• Keep propane tank(s) below 100° F (38° C).

• Check heater for damage before each use. Do not use a damaged heater.

• Check hose before each use of heater. If highly worn or cut, replace with hose specified by manufacturer before using heater.

• Locate heater on stable and level surface if heater is hot or operating.

• Never block air inlet (rear) or air outlet (front) of heater.

• Keep heater away from strong drafts, wind, water spray, rain, or dripping water.

• Keep children and animals away from heater.

• This heater is equipped with a thermostat. Heater may start at anytime.

• Never move, handle, or service a hot or operating heater. Severe burns may result. You must wait 15 minutes after turning heater off.

• To prevent injury, wear gloves when handling heater.

• Never attach duct work to heater.

• Do not alter heater. Keep heater in its original state.

• Do not use heater if altered.

• Turn off propane supply to heater and unplug heater when not in use.

• Use only original replacement parts. This heater must use designspecific parts. Do not substitute or use generic parts. Improper replacement parts could cause serious or fatal injuries.

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111855-01A

PRODUCT IDENTIFICATION

PRODUCT IDENTIFICATION UNPACKING

Hot Air Outlet (Front)

Lower Shell

Hose/Regulator Assembly

On/Off Switch

Upper Shell

Handle

Fan Guard

Power Cord

Thermostat Knob

Inlet Connector

1. Remove all packing items applied to heater for shipment. Keep

plastic cover caps (attached to inlet connector and hose/regulator assembly) for storage.

2. Remove all items from carton.

3. Check all items for shipping damage. If heater is damaged,

promptly inform dealer where you bought heater.

THEORY OF OPERATION

The Fuel System: The hose/regulator assembly attaches to the

propane gas supply. The propane gas moves through the solenoid valve and out the nozzle.

The Air System: The motor turns the fan. The fan pushes air into

and around the combustion chamber. This air is heated and provides a stream of clean, hot air.

The Ignition System: The direct spark ignitor (DSI) sends voltage

to the spark plug/ignitor. The spark plug/ignitor ignites the fuel and air mixture.

The Safety Control System: This system causes the heater to shut

down if the flame goes out.

UNPACKING

THEORY OF OPERATION

Figure 1 - 150,000 Btu/Hr Model

Clean Heated Air Out (Front)

Combustion Chamber

Nozzle

Air For Combustion Fuel

Air For Combustion And Heating

Figure 2 - Cross Section Operational View

Ignitor

DSI

Solenoid Valve

Fan

On/Off Switch

Fuel

Motor

Cool Air In (Back)

Power Cord

Hose/Regulator Assembly

111855-01A

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PROPANE SUPPLY

INSTALLATION

PROPANE SUPPLY

Propane gas and propane tank(s) are to be furnished by the user. Use this heater only with a propane vapor withdrawal supply

system. See Chapter 5 of the Standard for Storage and Handling of Liquefied Petroleum Gas, ANSI/NFPA 58. Your local library or fire department will have this booklet.

The amount of propane gas ready for use from propane tanks varies. Two factors decide this amount:

1. The amount of propane gas in tank(s)

2. The temperature of tank(s) The chart below shows the number of 100 pound (45 kg) tanks

needed to run this heater. Do not operate this product with any tank smaller than 100 pounds.

Temperature °F (°C) Number of tanks

at tank location (150,000 Btu/Hr)

32 (0) 2

20 (-7) 2

10 (-12) 3

0 (-18) 3

-10 (-23) (Use larger

-20 (-29) tank)

Less gas is vaporized at lower temperatures. You may need two or more 100 pound (45 kg) tanks or one larger tank in colder weather. Your local propane gas dealer will help you select the proper supply system. The minimum surrounding-air temperature rating for each heater is -20°F (-29°C).

3. Connect hose to inlet connector. T ighten firmly using a wrench.

IMPORTANT:

Extra hose or piping may be used if needed. Install extra hose or piping between hose/regulator assembly and propane tank. You must use the regulator supplied with heater.

4. Open propane supply valve on propane tank(s) slowly.

Note:

If not opened slowly, excess-flow check valve on propane tank may stop gas flow . If this happens, close propane supply valve and open again slowly.

5. Check all connections for leaks.

WARNING: Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.

6. Close propane supply valve.

Hose

Regulator

Supply Valve

Vent (pointing down)

Propane Tank

POL Fitting

INSTALLATION

WARNING: Review and understand the warnings in the needed to safely operate this heater. Follow all local codes when using this heater.

for leaks after installing or servicing. Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.

1. Provide propane supply system (see Propane Supply, above).

2. Connect POL fitting on hose/regulator assembly to propane

Safety Information

section, page 2. They are

WARNING: Test all gas piping and connections

tank(s). Turn POL fitting counterclockwise into threads on tank. Tighten firmly using wrench. Tighten regulator with vent pointing down.

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Figure 3 - Regulator With Vent Pointing Down

Hose

Inlet Connector

Figure 4 - Hose and Inlet Connector

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VENTILATION

OPERATION

STORAGE

MAINTENANCE

VENTILATION

WARNING: Follow the minimum fresh, outside air ventilation requirements. If proper fresh, outside air ventilation is not provided, carbon monoxide poisoning can occur. Provide proper fresh, outside air ventilation before running heater.

Provide a fresh air opening of at least three square feet for each 100,000 Btu/Hr (105,500 k/j)rating. Provide extra fresh air if more heaters are being used.

OPERATION

WARNING: Review and understand the warnings in the needed to safely operate this heater. Follow all local codes when using this heater.

TO START HEATER

1. Follow all installation, ventilation and safety information.

2. Locate heater on stable and level surface. Make sure strong

3. Plug power cord of heater into a three-prong, grounded exten-

Safety Information

drafts do not blow into front or rear of heater.

sion cord. Extension cord must be at least six feet long. Extension cord must be UL listed.

Extension Cord Size Requirement

Up to 50 feet (15 m) long, use 18 AWG rated cord. 51 to 100 feet (15.5 to 30.5 m) long, use 16 AWG rated cord. 101 to 200 feet (30.78 to 61 m) long, use 14 AWG rated cord.

section, page 2. They are

7. Thermostat Operation Only: During normal thermostat operation, heater will cycle off when air temperature rises to thermostat setting. When air temperature drops sufficiently below thermostat setting, the electric motor and fan will begin to run. After 15 to 60 seconds, heater burner should automatically ignite and provide heat to maintain temperature setting.

TO STOP HEATER

1. Tightly close propane supply valve on propane tank(s).

2. Wait a few seconds. Heater will burn gas left in supply hoses.

3. Turn on/off switch to the OFF position.

4. Unplug heater.

STORAGE

CAUTION: Disconnect heater from propane sup-

ply tank(s).

1. Store propane tank(s) in safe manner. See Chapter 5 of Standard for Storage and Handling of Liquefied Petroleum Gases, ANSI/NFP A 58 and/or CAN/CGA B149.2. Follow all local codes.

2. Place plastic cover caps over brass fittings on inlet connector and hose/regulator assembly.

3. Store in dry , clean, and safe place. Do not store hose/regulator assembly inside heater combustion chamber.

4. When taking heater out of storage, always check inside of heater. Insects and small animals may place foreign objects in heater. Keep inside of heater free from combustible and foreign objects.

MAINTENANCE

4. Plug extension cord into a 120 volt/60 hertz, three-hole, grounded outlet.

5. Open propane supply valve on propane tank(s) slowly.

Note:

If not opened slowly, excess-flow check valve on propane tank may stop gas flow. If this happens, close propane supply valve and open again slowly.

6. Turn thermostat control knob fully counterclockwise to the "COOLER" position. Turn ON/OFF switch to the ON position. Turn thermostat control knob slowly clockwise until electric motor and fan begin to run. Heater will start in approximately 3 seconds. Adjust thermostat control knob to WARMER or COOLER setting as needed.

Note:

If heater does not start after 3 seconds, the ignition control will automatically attempt to start heater one time. If heater fails to start on this attempt, the safety control will "lock out" and no further automatic restarts will be attempted. This could occur if air remains in fuel line. If heater fails to start on this attempt, turn ON/OFF switch to OFF position. Wait ten seconds for safety control to reset, then turn ON/OFF switch back to ON position and try to start heater again.

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111855-01A

WARNING: Never service heater while it is plugged in, connected to propane supply, operating, or hot. Severe burns and electrical shock can occur.

1. Keep heater clean. Clean heater annually or as needed to remove dust and debris. If heater is dirty or dusty, clean heater with a damp cloth.

2. Inspect heater before each use. Check connections for leaks. Apply mixture of liquid soap and water to connections. Bubbles forming show a leak. Correct all leaks at once.

3. Inspect hose/regulator assembly before each use. If hose is highly worn or cut, replace.

4. Have heater inspected yearly by a qualified service agency.

5. Keep inside of heater free from combustible and foreign objects.

FAN CROSS SECTION LP-PFA/P 013

SERVICE PROCEDURES

Upper Shell Removal Fan Ignitor

SERVICE PROCEDURES

WARNING: Never service heater while it is plugged in, connected to propane supply, operating, or hot. Severe burns and electrical shock can occur.

UPPER SHELL REMOVAL

1. Remove screws along each side of heater using 5/16" nut-driver. These screws attach upper and lower shells together.

2. Lift or slide upper shell off.

3. Remove fan guard.

FAN

Fan

Motor

IMPORTANT:

Remove fan from motor shaft before removing

motor from heater. The weight of the motor resting on the fan could damage the fan pitch.

1. Remove upper shell (see above).

2. Use 1/8" hex wrench to loosen setscrew which holds fan to motor shaft.

3. Slip fan off motor shaft.

4. Clean fan using soft cloth moistened with kerosene or solvent.

5. Dry fan thoroughly.

6. Replace fan on motor shaft. Make sure setscrew is touching back of flat surface on motor shaft (see Figure 8).

7. Place setscrew on flat of shaft. Tighten setscrew firmly (40-50 inch-pounds).

8. Replace fan guard andupper shell.

IGNITOR

Make sure gap between ignitor electrode and burner nozzle is .13/.15". Access ignitor electrode from inside combustion chamber. No other maintenance is needed for ignitor.

Figure 6 - Fan Removal

Fan

Setscrew

Motor shaft

FAN LP-PFA/P 023

Figure 7 - Fan, Motor Shaft, and Setscrew Location

Fan

Figure 5 - Upper Shell Removal

Hub

Setscrew

Figure 8 - Fan Cross Section

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Motor Shaft

111855-01A

SPECIFICATIONS

WIRING DIAGRAMS

SPECIFICATIONS

Input Rating (Btu/Hr) ..................... 150,000

Fuel .................................................Propane Vapor Only

Fuel Consumption

Gallons (liters)/Hour ................. 1.6 (6.1)

Pounds (kg)/Hour ...................... 7.0 (3.2)

Supply Pressure To Regulator

Minimum (for purposes

of input adjustment)...................10 psi (69 kPa)

Maximum ..................................Tank Pressure

Regulator Outlet Pressure

(Factory Preset) .........................12.5" (31.8 cm) WC

Manifold Pressure...........................9.8" (24.9 cm) WC

Hot Air Output

(CFM Approx)...........................550 (15.6 cubic meter min.)

Motor ..............................................3,450 RPM, 1/8 HP

Electric Input .................................. 120 V/60 Hz

Amperage .......................................2.2

Ignition ...........................................Electronic Direct Spark, D.S.I.

Spark Plug Gap...............................N/A

Ignitor Gap.......................................13"/.15" (3.3/3.8 mm)

Weight

Heater ........................................27 lbs. (12.2 kg)

Shipping .................................... 35 lbs. (15.9 kg)

Size - L x W x H

Carton ........................................ 37.5" x 14.25" x 21"

(95.25 x 36.2 x 53.34 cm)

Heater ........................................32" x 13.5" x 16.5"

(81.3 x 34.3 x 41.9 cm)

WIRING DIAGRAMS

Electrical Ladder Diagram

Black

Position of Leads May Vary

Line

Electrical Connection Diagram

Blue

Green

Blue

Black

Solenoid Valve

Automatic Ignition System

G V VR ACR AC

Green

Blue

Solenoid Valve

Automatic Ignition System

G V VR ACR AC

Blue

Motor

White

Ignitor

Orange

White

Green or Green/Yellow

Neutral

Green

Orange

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Blue

Insulated

Black

Connector

Black

Thermostat

Black

White

Black

High Temp

Switch

On/Off Switch

Power Cord 120 VAC

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Blue

White Black

Green

Black

White

Position of Leads May Vary

Motor

Green

ILLUSTRATED PARTS BREAKDOWN

Model RLP155AT

ILLUSTRATED PARTS BREAKDOWN

MODEL RLP155AT

Note: Screws are standard hardware items

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111855-01A

PARTS LIST

MODEL RLP155AT

This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts on page 10 of this manual.

PARTS LIST

Model RLP155AT

KEY PART NO. NUMBER DESCRIPTION QTY.

1 098511-116 Upper Shell (Replacement Part

Will Be Black) 1 2 M15823-27 Screw, #10-16 x 1/2" 8 3 ** Combustion Chamber Kit 1 4 099138-01 Nozzle 1 5 099133-01 Ignitor 1 6 M11084-38 Screw, #8-18 x 3/8" 2 7 099334-01 Fuel Tube Kit 1 8 097806-02 Ignitor Cable 1 9 098276-01 Plug 1/8 NPTF Hex 1 10 M51153-01 Fan 1 11 105336-01 Motor 1 12 097776-01 Universal Bushing 1 13 078978-01 Sleeve Cap 1 14 M51572-02 Male Connector 1 15 103015-01 Solenoid Valve 1 16 098450-03 Side Cover 1 17 099161-10 Base 1 18 M12461-7 Screw, #6-32 x 1" 2 19 099432-01 Hex Nut, #6-32 2 20 111084-26 Screw, #10-16 x 3/8" 13 21 M50104-05 Shorty Bushing 1 22 M50104-01 Shorty Bushing 1 23 101481-07 Thermal Limit Switch 1 24 097968-05 Screw, #4-40 x 1/2" 2 25 097384-04 Hex Nut, #4-40 Captive Washer 2 26 098511-129 Lower Shell (Replacement Part

Will Be Black) 1 27 098447-03 Side Cover 1 28 098226-01 On/Off Switch 1 29 097657-03 Built-in Thermostat 1

KEY PART NO. NUMBER DESCRIPTION QTY.

30 104905-01 Thermostat Knob 1 31 M51104-01 Handle 1 32 M11084-29 Screw, #10-16 x 3/4" 2 33 097964-03AA Fan Guard 1 34 101206-01 35 M11143-1 Strain Relief Bushing 1 36 098219-17 Power Cord 1 37 M50631 Rubber Bumper 2 38 NTC-4C Lock Nut 2 39 099157-01 Break Mandrell Rivet, 3/16" 1 40 099125-01 Terminal Board 1 41 M12461-25 Screw, #10-32 x 1/4" 2 42 M10908-1 Screw Hex TPG “F” 6-32 x .25 2 43 M11271-8 Clip Nut 8 44 101480-10 High Temperature Wire Assy 1 45 101480-11 High Temperature Wire Assy 1 46 110287-01 DSI Control No. 2003-45 1 47 110267-01

PARTS AVAILABLE—NOT SHOWN

M9900-170 Wire Assembly 1 103402-05 Wiring Decal 1 079231-01 Service Center List 1 103017-03 General Information Decal 1 LPA3070 Regulator & Hose Assembly 1 LPA4020 Fuel Gas Connector 1 099504-07 Warning Decal 2 103021-03 Thermostat Decal 1 109111-03 Tradename Decal 2 111632-06 Model Data Decal 1 100865-06 Operation Decal 1

Motor & Relay Support Brkt Assy

DSI Wire Harness

** Not a field replacement part.

111855-01A

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