Desa Tech B350D, B600D, R350A, R600A, SB350D Owner's Manual

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KEROSENE HIGH PRESSURE
PORTABLE FORCED AIR HEATERS
OWNER’S MANUAL
TABLE OF CONTENTS
Safety Information ............................................... 2
Product Identification ........................................... 3
Unpacking ........................................................... 3
Operation ............................................................. 3
Fuels .................................................................... 4
Ventilation
Operation ............................................................ 4
Storing, Transporting of Shipping ........................ 5
Operation with Portable Generator ...................... 6
Preventative Maintenance Schedule ................... 6
Troubleshooting ................................................... 7
Service Procedures ........................................... 10
Illustrated Parts Breakdown and Parts List ....... 14
Specifications
Wiring Diagram .................................................. 21
Maintenance Kits .............................................. 22
Technical Service .............................................. 22
Accessory .......................................................... 22
Replacement Parts ............................................ 22
Warranty
................................................... 21
and Repair Services .............Back Cover
Fill In For Your Records
Model No. _____________________
(Located on side panel)
Serial No. ______________________ (Located on fuel tank)
Date of Purchase: _______________
Save this manual for future reference.
For more information, visit www.desatech.com

SAFETY INFORMATION

IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate or service this heater. Improper use of this heater can cause seri ous injury or death from burns, fire, explosion, electrical shock and carbon monoxide poisoning.
WARNING: This product con­tains and/or generates chemicals known to the State of California to cause cancer or birth defects or other reproductive harm.
DANGER: Carbon monoxide poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of
carbon monoxide poisoning resemble the flu, with headaches, dizziness and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, persons with heart or lung disease or anemia, those under the influence of alcohol and those at high altitudes.
Make certain you read and understand all warn ings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
1. Use only kerosene, #1#2 diesel/fuel oil, JET A or JP-8 fuels to avoid risk of fire or explosion. Never use gasoline, naphtha, paint thinners, alcohol or other highly flammable fuels.
2. Fueling
a) Personnel involved with fueling shall be
qualified and thoroughly familiar with the manufacturerʼs instructions and applicable federal, state and local regulations regarding the safe fueling of heating units.
b) Only the type of fuel specified on the heaterʼs
data plate shall be used.
c) All flame, including the pilot light, if any,
shall be extinguished and the heater allowed to cool, prior to fueling.
d) During fueling, all fuel lines and fuel-line
connections shall be inspected for leaks. Any leaks shall be repaired prior to returning the heater to service.
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e) At no time shall more than one dayʼs supply
of heater fuel be stored inside a building in the vicinity of the heater. Bulk fuel storage shall be outside the structure.
f) All fuel storage shall be located a minimum of
25 feet from heaters, torches, welding equipment and similar sources of ignition (exception: the fuel reservoir integral with the heater unit).
g) Whenever possible, fuel storage shall be
confined to areas where floor penetrations do not permit fuel to drip onto or be ignited by a fire at lower elevation.
h) Fuel storage shall be in accordance with
the federal, state or local authority having jurisdiction.
3. Never use heater where gasoline, paint thinner or other highly flammable vapors are present.
4. Follow all local ordinances and codes when using heater.
5. Heaters used in the vicinity of tarpaulins, canvas or similar enclosure materials shall be located a safe distance from such materials. The recommended minimum safe distance is 10 feet. It is further recommended that these enclosure materials be of a fire retardant nature. These enclosure materials shall be securely fastened to prevent them from igniting or from upsetting the heater due to wind action.
6. Use only in well vented areas. Before using heater, provide at least a three-square-foot opening of fresh, outside air for each 100,000 Btu/Hr of rating.
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7. Use only in places free of flammable vapors or high dust content.
8. Use only with the electrical voltage and fre quency specified on model plate.
9. Heater must be grounded. Use only a properly grounded three-wire extension cord. Plug into grounded outlet only.
10. Minimum heater clearances from combustibles:
Outlet: 8 Ft. Sides: 4 Ft.
Top: 4 Ft. Rear: 4 Ft.
11. Locate heater on a stable and level surface while hot or running or a fire may occur.
12. When moving or storing heater, keep heater in a level position or fuel spillage may occur.
13. Keep children and animals away from heater.
14. Never start heater when combustion chamber is hot or if fuel has accumulated in combustion chamber.
15. Unplug heater when not in use.
16. This heater has a built-in thermostat. Plugged­in heater may start at anytime.
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SAFETY INFORMATION
Continued
17. Never use heater in living or sleeping areas.
18. Never block air inlet (rear) or air outlet (front) of heater.
19. Never move, handle, refuel or service a hot, operating or plugged-in heater.
20.
Never attach duct work to front or rear of heater.
21. Never use gasoline, crankcase drainings, naphtha, paint thinners, alcohol or other highly flammable fuels.
22. Never leave a heater plugged in without adult supervision if children or animals are likely to be present.
23. Warning to New York City Residents For
Use Only At Construction Sites
cordance with applicable NYC codes under NYCFD certificate of approval #4803, #4899, #4908, #4909 or #4934 or NYC Board of Stan­dards and Appeals calendar number 62-59-5A.
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PRODUCT
IDENTIFICATION
Hot Air Outlet
Lower Shell
Upper Shell

UNPACKING

1. Remove all protective packing applied to heater for shipment.
2. Remove heater from shipping container.
3. Check heater for any shipping damage. If heater is damaged, promptly inform dealer where you bought heater.

OPERATION

The Fuel System: The motor turns the fuel pump.
The fuel pump pulls fuel from the fuel tank. The fuel pump pushes fuel through a filter and a solenoid valve and out the burner head nozzle. A fine mist of fuel is sprayed into the combustion chamber.
The Air System: The motor turns the fan. The
fan pushes air into and around the combustion chamber. This air is heated and provides a stream of clean, hot air.
The Ignition System: The electronic ignitor sends
voltage to the spark plug. The spark plug ignites the fuel and air mixture.
The Flame-Out Control System: This system
causes the heater to shut down if the flame goes out. It also allows the fan to continue running after normal shutdown of heater. This cools the combustion chamber.
Fuel
Pickup
Line
Fuel
Cool
Air In
Fuel Pump/
Fuel
Fuel
Cap
Tank
Thermostat
Figure 1 - 350,000 Btu/Hr Model
Hot Air Outlet
Lower Shell
Fuel Cap
Fuel Tank Flame-Out Control Reset Button
Figure 2 - 600,000 Btu/Hr Model
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Flame-Out Control Reset Button
Upper Shell
Thermostat
Power Cord
Power Cord
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Fuel Filter
Motor
Fan
Solenoid Valve
Burner
Head
Spark
Plug
Combustion
Chamber
Clean
Heated
Air Out
Figure 3 - Cross Section Operational
View
Filter
Electronic
Ignitor
Fuel
Fuel Line To
Solenoid Valve
Air for
Combustion
Nozzle
Fuel Tank
and Heating

FUELS

WARNING: Use only kero­sene, #1#2 diesel/fuel oil, JET A or JP-8 fuels to avoid risk of fire or explosion. Never use gasoline, naphtha, paint thin­ners, alcohol or other highly flammable fuels.
Do not use heavy fuels such as No. 2 fuel oil or No. 2 diesel. Using heavy fuels will result in:
• clogged fuel filter and nozzle
• carbon build-up on spark plug
• the need of non-toxic anti-icer in fuel during very cold weather
IMPORTANT: Use a KEROSENE ONLY storage container. Be sure storage container is clean. Foreign matter such as rust, dirt or water will cause flame-out control to shut down heater. Foreign matter may also require you to clean fuel system often.

VENTILATION

WARNING: Follow the mini­mum fresh, outside air ventila­tion requirements. If proper fresh, outside air ventilation is not provided, carbon monoxide poisoning can occur. Provide proper fresh, outside air ventila­tion before running heater.
Fresh Air Opening Requirements Heater Size Square Feet Opening
350,000 Btu/Hr 10.5 600,000 Btu/Hr 18.0 Note: If you use more than one heater, provide extra
fresh air. Provide a fresh air opening of at least three square feet for each 100,000 Btu/Hr rating.

OPERATION

WARNING: Review and under­stand the warnings in the Safety Information section, page 2. They are needed to safely operate this heater.
TO START HEATER
1. Follow all ventilation and safety information.
2. Locate heater to provide maximum circulation of the heated air. Follow all location require ments noted in Safety Information, page 2.
3. Fill fuel tank with kerosene, #1#2 diesel/fuel oil, JET A or JP-8 fuels.
4. Attach fuel cap.
5. Set thermostat dial to desired temperature. Note: Thermostat setting must be higher than surrounding air temperature.
6. Plug power cord of heater into three-prong, grounded extension cord. Extension cord must be at least six feet long.
WARNING: Use only a three­prong, grounded extension cord. Use cord with proper wire size to assure 120 volt operation. See Extension Cord Wire Size Requirements below.
Extension Cord Wire Size Requirements
6 to 100 feet long, use 14 AWG rated cord 101 to 200 feet long, use 12 AWG rated cord 201 to 300 feet long, use 10 AWG rated cord 301 to 400 feet long, use 8 AWG rated cord 401 to 500 feet long, use 6 AWG rated cord
7. Plug extension cord into standard 120 volt/60 hertz, three-hole, grounded outlet.
8. The motor will start when extension cord is plugged into outlet. The heater should ignite at once. If heater does not ignite, restart heater. To restart heater, wait 60 seconds, then push in flame-out control reset button. Flame-out control reset button is at rear of heater near power cord (see Figure 4, page 5).
Note: A cold heater may affect the thermostat setting. This thermostat is a general-heating control. It is not intended for precise temperature control. Adjust ther mostat until heater cycles at the desired setting.
Note: If starting heater for first time, you may need to prime the pump. If equipped, slightly open bleed er valve of pump to allow air to escape. Quickly close valve once fuel is seen. Wipe up any excess fuel. If equipped with canister fuel filter, remove the canister bottom and fill with fuel. Reassemble filter. Wipe up any excess fuel. You may also have to do this after taking heater out of storage.
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110098-01F
OPERATION
Continued
Flame-Out Control Reset Button
Figure 4 - Flame-Out Control Reset
TO STOP HEATER
CAUTION: Never unplug heater while heater is running. Heater must go through purge cycle. The purge cycle cools the combustion chamber. Damage to heater can occur if combus­tion chamber is not cooled. Do not restart heater until purge cycle is complete.
1. Turn thermostat dial to lowest temperature setting. This will cause heater flame to go out. The motor will continue to run during the purge cycle. This allows the fan to cool the combustion chamber. When the purge cycle is finished, the motor will stop. Do not unplug heater until purge cycle is finished.
2. Unplug extension cord from outlet.
3. To temporarily a temperature lower than air around heater. Heater will cycle back on if air temperature around heater matches thermostat setting.
TO RESTART HEATER
Button
stop heater, set thermostat at
STORING,
TRANSPORTING OF
SHIPPING
Note: If shipping transport companies require fuel tanks to be empty.
1. Drain all fuel from fuel lines and pump/filter (see Fuel Filters, page 12).
2. Clean and flush fuel filter in fuel pump if equipped (see Fuel Filters, page 12).
3. Remove drain plug and drain fuel tank.
4. Replace drain plug.
5. If any debris is noted in old fuel, add 1 or 2 quarts of clean kerosene to tank, stir and drain again. This will prevent excess debris from clogging filters during future use.
6. Replace fuel cap or drain plug. Properly dis pose of old and dirty fuel. Check with local automotive service stations that recycle oil.
7. Add two gallons (350,000 Btu/Hr) or three gallons (600,000 Btu/Hr) of clean kerosene, #1#2 diesel/fuel oil, JET A or JP-8 fuels to fuel tank.
8. Replace fuel cap.
9. Operate heater for 5 minutes (see page 4).
10. Stop heater and let cool completely.
11. Remove drain plug and drain fuel tank.
12. Replace drain plug.
13. Properly dispose of old and dirty fuel.
14. If storing, store heater in a dry location. Make sure storage place is free of dust and corrosive fumes.
IMPORTANT: Do not store kerosene over summer months for use during next heating season. Using old fuel could damage heater.
Operation,
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CAUTION: Do not restart heater until purge cycle is fin­ished. The purge cycle cools the combustion chamber.
1. Wait until purge cycle is finished after stopping heater.
2. Repeat steps under To Start Heater
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, page 4.
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FUEL
F
OPERATION WITH
PORTABLE GENERATOR
If the voltage does not measure in this range the heater should not be plugged into the generator.
Operation, page 4, for starting, stopping
Refer to and resetting heater procedures.
WARNING: Before operating
heater or any appliance from a
Alternator
portable generator, verify that generator has been properly con­nected to earth ground. Improper grounding or failure to ground generator can result in electro
­cution if a ground fault occurs. Refer to owner’s manual supplied by generator manufacturer for proper grounding procedures.
The operating voltage range of the heater is 108 to 132 Volts (120 Volts +/- 10%). Prior to plugging heater into generator the output voltage should be verified (if generator is equipped with the au tomatic idle feature, the output voltage should be measured with the generator running at full speed).
Figure 5 - Typical Generator Grounding
Method (Generator construction may
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Ground Lug
vary from that shown)
Ground Wire (#10 AWG - Stranded-Copper)

PREVENTATIVE MAINTENANCE SCHEDULE

WARNING: Never service heater while it is plugged in, operating
or hot. Severe burns and electrical shock can occur.
Item
Fuel tank
How Often
Flush every 150-200 hours of operation or as needed
How To
See Storing,
, page 5
Copper or Brass Grounding Point
Filler neck screen
Fuel filter assembly (Fuel tank)
Fuel filter lines
Fuel filter (In pump or ex ternal canister)
Spark plug
Fan blades and air deflectors
Air passages around burner head
Motor
6
Check for particles in fuel when filling fuel tank. Clean when dirty
Clean twice a heating season or replace as needed
Check and tighten loose connections occasionally
Clean fuel filter element every 250
­hours
Clean and regap every 300 hours of operation or replace as needed
Clean each season or as needed
Check each season for dirt and debris
Not required, permanently lubricated
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Lift out of fuel tank and rinse with clean kerosene
See Fuel Filters, page 12
See Fuel Lines, Page 12
See Fuel Filters, page 12
See Spark Plug, page 10
See Fan Blades and Air Deflec- tors, page 10
Remove debris and trash with a clean, soft cloth
110098-01F

TROUBLESHOOTING

WARNING: Never service heater while it is plugged in, operating or hot. Severe burns and electrical shock can occur. Only a qualified service person should service and repair heater.
OBSERVED PROBLEM
Motor does not start when heater is plugged in and thermostat set ting is higher than surrounding air temperature
POSSIBLE CAUSE
1. No power or low voltage at
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heater due to:
A) Damaged power cord or
extension cord B) Wrong size extension cord C) Heater plugged into outlet
with voltage lower than 120
volt
2. Loose electrical connections
3. Motor ove rload pro tector
tripped due to: A) Dirty fan B) Debris pulled into fan area
by fan C) Binding pump D) Low voltage
4. Flame-out control not reset
5. Damaged flame-out control
6. Damaged power relay
7. Damaged thermostat
8. Binding pump
REMEDY
1. A) Check condition of power cord or extension cord. Repair or replace if damaged
B) Use extension cord with
proper wire size (see To Start Heater, page 4)
C) Make sure heater is plugged
into 120 volt/60 hertz outlet
2. Check connections. Tighten if loose
3. A) See Fan Blades and Air Deflectors, page 10
B) Remove debris from fan
and fan guard area
C) Turn fan by hand. If fan is
hard to turn, see Pump, page 12
D) See steps B and C under
item 1 above
Note: Be sure to reset motor
overload protector by pressing reset button on top of motor
4. Press and release flame-out co nt ro l re se t butt on . See Figure 4, page 4 for button location
5. Replace flame-out control
6. Replace power relay
7. Replace thermostat
8. Turn fan by hand. If fan is hard to turn, see Pump, page 12
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OBSERVED PROBLEM
Heater will not ignite, but motor runs for a short period of time.
TROUBLESHOOTING
Continued
POSSIBLE CAUSE
1. A) Fuel tank empty B) Water in fuel C) Wrong fuel
2. Dirt in nozzle
3. Very low temperature may cause fuel to thicken and not flow
4. Dirty fuel filters
5. Wrong pump pressure
6. Spark plug wire disconnected from plug
7. Spark plug problems due to:
A) Wrong gap B) Plug wet with fuel C) Carbon deposits on plug D) Damaged plug
8. Solenoid valve not opening
REMEDY
1. A) Add fuel to tank B) Check fuel tank for bubbles
of water in bottom. If found, remov e fue l (see Storing,
Transporti ng, or
page 5). Clean tank and fuel filters (see Fuel Filters, page
12). Fill with clean fuel
C) Remove wrong fuel (see
Storing, Transporting, or ping, page 5). Clean tank and
fuel filters (see Fuel Filters page 12). Fill with correct fuel
2. Replace nozzle (see Nozzle, page 10)
3. Move heater to warmer place until fuel flows freely
4. Clean fuel filters (see Fuel Filters, page 12)
5. Adjust pump pressure (see Pump Pressure Adjustment sections, page 11)
6. Connect spark plug wire to spark plug
7. A) Adjust electrode gap to .075" (see Spark Plug, page 10)
B) Clean fuel from spark plug
with clean, soft cloth
C) Replace plug if heavily
coated with carbon (see Spark Plug, page 10)
D) Inspect plug for worn or
eroded electrodes. If found, replace plug (see Spark Plug, page 10)
8. Check electrical connections and voltage to solenoid. If good, replace solenoid valve
Shipping,
Ship-
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WARNING: High Voltage!
9. Damaged electronic ignitor
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9. Replace electronic ignitor
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