Desa Tech PCBM-S Owner's Manual

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INTERNATIONAL
INSTALLATION INSTRUCTIONS
FOR PC-BVBNA CONVERSION KIT
NATURAL GAS TO PROPANE/LP GAS
For Use When Converting Models SBVBNB, SBVBNC,
SBVRBN, MSBVBN, MSRBVN, MSTBVN, FSBVBN, FSBVRBN,
and FSBVBNC
This conversion kit must be installed by a qualified service agency.
Read these instructions completely before installing this conversion kit. Before proceeding, make sure the gas control valve is in the “OFF” position, all electrical
power to the appliance is OFF, and the fireplace is cool to the touch.
CAUTION: The gas supply shall be shut off prior to disconnecting the
electrical power before proceeding with the conversion.
Parts included with this kit:
Part No. Description Quantity
Instruction Sheet 1 105798-04 Pilot Orifice, Propane/LP 1 106036-02 Burner, Propane/LP 1 104506-17 Main Burner Orifice (1.51mm) 1 105799-02 Gas Valve Regulator 1 105801-27 Conversion Label, English 1 106038-27 Conversion Label, French 1 106080-01 Conversion Information Label 1
Tools Required
• 10mm Open End Wrench • 3/8" Socket, Nut Driver or
• 5/16" Socket or Nut Driver Slotted Screwdriver
• 18mm Open End Wrench or • #2 Phillips Screwdriver
Adjustable Wrench • 7/16" Open End Wrench
• 3/4" Open End Wrench or • Needle Nose Pliers
Adjustable Wrench • High Temperature Silicone Sealant
• 7/8" Open End Wrench or (GE RTV 106/Loctite RTV 81585)
Channel Lock Pliers • Thread Sealant (Resistant to Propane/LP)
If any of these pieces are missing or damaged, contact the dealer where you purchased this kit or DESA International at 1-800-458-2472 for referral information.
REMOVING GLASS DOOR
The glass door must be removed to allow access inside the firebox chamber for con­version. To remove the glass door, the front panel on the stove body must be removed.
1. To remove the stove front panel, re­move two 10mm hex bolts from bot­tom of stove and one phillips head bolt from top of stove (see Figure 1).
2. Using a 3/8" socket or slotted screw­driver remove the screws from the two tabs at the top of the glass door (see Figure 2, page 2). Hold glass door se­curely to keep it from falling forward.
3. Grasp door by both sides and ease it upward off the lower bracket (see Fig­ure 2, page 2).
Bolt (Phillips Head)
Bolt (10mm Hex)
Note:
Stove Front Panel
Figure 1 - Removing Stove Front Panel
Appearance of Stove Body may vary depending on Model
Continued
Page 2
PC-BVBNA Conversion Kit
Screw (3/8" Hex or Slotted Screwdriver)
Glass Door
Note:
Appearance of Stove Body
may vary depending on Model
Figure 2 - Removing/Replacing Glass Door
LOG REMOVAL
Carefully remove the log set and ember material from around the burner and place them outside the combustion chamber.
BURNER, MAIN BURNER ORIFICE, AND PILOT ORIFICE CONVERSION
1. Open stove swing door. This allows ac­cess below firebox to gas line connec­tions and gas control valve.
2. Disconnect flare fitting connected to the brass elbow from the underside of stove insert. Use a 3/4" open end wrench on the flare fitting (see Figure 3).
Mounting Screw
Burner
Fireplace Floor
Aluminum Tubing
Figure 3 - Removing Main Burner Orifice, Brass Elbow, and Aluminum Tubing
(5/16" Hex)
Primary Air Holes (4)
RTV Silicone
Main Burner Orifice
Brass Elbow
Flare Fitting
3. Turn brass elbow and main burner ori­fice counterclockwise to remove from burner. The main burner orifice is threaded into the burner inlet. The brass elbow may have a slight resistance since the main burner orifice has been sealed with RTV silicone. Use a 7/8" open end wrench or channel lock pli­ers for brass elbow and main bu rner ori­fice removal.
4. Remove existing main burner orifice from brass elbow and replace with main burner orifice supplied with conversion kit.
Note:
The new main burner orifice will have the number 151 stamped on it for identification purposes. Apply a small amount of thread sealant to the main burner orifice before tightening (see Fig­ure 4). Sealant must be resistant to pro­pane/LP gas.
5. Remove the burner by loosening the two 5/16" hex mounting screws (see Figure 3). Lift burner up and out.
6. Convert the pilot burner by changing out the quick change orifice.
Note:
It is not necessary to remove the pilot gas tube for conversion. Using a 7/16" open end wrench, turn pilot target hex fitting coun­terclockwise and remove (see Figure 5).
Main Burner Orifice (18mm Hex)
Apply Thread Sealant Here Only
Brass Elbow
Figure 4 - Removing/Replacing Main Burner Orifice
Pilot Target Hood Pilot Target Fitting
Thermocouple
Pilot Barrel
(7/16" Hex)
Pilot Orifice
Thermopile
7. Remove original pilot orifice using needlenose pliers or fingertips. Replace with the pilot orifice supplied with con-
Note:
version kit.
The new pilot orifice has 012 LP stamped on it for identifi­cation purposes (see Figure 6).
8. Place open end of conversion pilot orifice into pilot barrel (see Figure 5).
IMPORTANT:
Make sure the pilot ori­fice is properly mated and aligned in­side pilot barrel.
9. Replace pilot target removed in step 6. Tighten pilot target hex fitting until the pilot target aligns with the thermocouple and thermopile (see Figure 7).
10. Replace original burner with burner sup­plied with conversion kit. This new burner for propane gas will have four(4) primary air holes near the burner inlet (see Figure 3). Attach with the two 5/16" hex mounting screws removed in step 5.
11. Attach main burner orifice and brass elbow assembly to burner. Place main burner orifice into threaded end of burner and turn clockwise to tighten (see Figure 3). Align the brass elbow with the flare fitting on the aluminum tubing.
12. Reconnect the aluminum tube/flare fit­ting onto the brass elbow (see Figure 3).
13. Reapply R TV silicone to seal area where orifice passes through the bottom com­bustion chamber (see Figure 3).
Stamping Identification
x
x
x
x
x
Figure 6 - Pilot Orifice Stamping Identification Location
Thermocouple
Pilot Target
Thermopile
Figure 5 - Removing/Replacing Pilot Orifice
For more information, visit www.desatech.com
Figure 7 - Pilot Target Alignment
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INSTALLATION INSTRUCTIONS
VENT DECORA
GAS CONTROL VALVE CONVERSION
Convert the gas control valve by swapping out the valve regulator portion of the gas valve.
1. Open bottom swing door on stove to allow access to gas control valve.
2. Using a phillips head screwdriver, re­move the two mounting screws fasten­ing the regulator assembly to the gas control valve (see Figure 8).
3. Remove regulator assembly and rubber gasket from control valve (see Figure 8).
4. Place rubber gasket supplied with regu­lator kit on gas control valve. Align two of the holes on the gasket with orienta­tion pins on gas control valve.
IMPORTANT:
Make sure gasket is properly seated and aligned on gas con­trol valve.
5. Position regulator assembly supplied with conversion kit over rubber gasket on gas control valve. Align the notch in the regulator assembly with the pin on the gas control valve.
6. Attach regulator assembly to gas con­trol valve using the two mounting screws removed in step 2. Tighten screws securely (approximately 25in­lbs.) (see Figure 8).
Mounting Screws (Phillips Head)
O
L
H
I
Rubber Gasket
Regulator Assembly
Figure 8 - Removing/Replacing Regulator Assembly and Rubber Gasket
P
I
OFF
L
O
T
ON
Gas Control Valve
CONVERSION LABELING AND PLACEMENT
1. Apply the English and French conver­sion labels over the top of the existing certification labels (see Figure 9). Ex­isting certification labels are located on the lighting instruction plate inside the gas valve compartment area. With per­manent ink, print the previous model number on the label in the space pro­vided (see Figure 10).
2. After filling in the data required on the conversion information label, affix it to the stove bottom next to the gas control valve. Make sure it is easily seen when the swing door is opened (see Figure 11).
French This English This Side
Lighting Instruction Plate
Figure 9 - Applying English and French Conversion Labels over Existing Certification Labels on Lighting Instruction Plate
DIRECT VENT DECORA
Conversion Kit Model Type of Gas
Previous Model #
Figure 10 - Print Previous Model Number on Conversion Labels
CONVERSION INFORMATION LABEL
This appliance was converted on
to gas
Day Month Year
with Kit No.
by
(name and address of organization making this conversion), which accepts the responsibility that this conversion has been properly made.
Figure 11 - Conversion Information Label
Side
TIVE FIREPLACE
106080-0156060
FINAL PREPARATION
1. Replace logs and embers back into the correct positions as instructed in your appliance owner’s manual.
2. Reinstall glass door and stove front panel on fireplace. T o do so, reverse the instructions under Removing Glass Door on page 1.
The conversion is now complete. Refer to the section on Checking Gas Con-
nections and Operating Fireplace in your appliance owner’s manual.
WARNING: Test all gas pip­ing and connections for leaks after installing or servicing. Cor­rect leaks at once.
WARNING: Never use an open flame to check for a leak. Apply commercial leak test solution to all gas joints. Bubbles forming show a leak. Correct all leaks at once.
WARNING: This conversion kit shall be installed by a quali­fied service agency in accordance with the manufacturer’s instruc­tions and all applicable codes and requirements of the author­ity having jurisdiction. If the in­formation in these instruction is not followed exactly, a fire, ex­plosion, or production of carbon monoxide may result causing property damage, personal injury, or loss of life. The qualified ser­vice agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer’s instructions sup­plied with the kit.
106127
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For more information, visit www.desatech.com
Page 4
INTERNATIONAL
2701 Industrial Drive Bowling Green, KY 42101
www.desatech.com
106127 01
NOT A UPC
106127-01 REV. B 03/01
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