Desa Tech PCBE-36C Owner's Manual

Page 1
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For Use When Converting Models CB36NE and VCB36NE
This conversion kit must be installed by a qualifi ed service agency.
Read these instructions completely before install­ing this conversion kit.
Before proceeding, make sure the gas control valve is in the OFF position, all electrical power to the appliance is off, and the fi replace is cool to the touch.
CAUTION: The gas supply shall be shut off prior to dis­connecting the electrical power before proceeding with the conversion.
Parts included with this kit:
Part No. Description Qty.
117435-01 Instruction Sheet 1 108867-01 Pilot Orifi ce LP (0.014”) 1 26482 Main Burner Orifi ce (#55) 1 108402-02 Gas Valve Regulator LP 1 116635-08 Conversion Label, English 1 116636-08 Conversion Label, French 1 106080-01 Conversion Information Label 1 106739-01 Registration Gas Conversion 1
Tools Required
• 7/8" Open End Wrench or Adjustable Wrench
• 3/4" Open End Wrench or Adjustable Wrench
• Torx T20 or Slotted Screwdriver
• 7/16" Open End Wrench
• #2 Short Phillips Screwdriver
• Thread Sealant (Resistant to Propane/LP)
ACCESSING FIREPLACE
The gas control valve is located under the fi rebox and is accessed by removing the lower louver panel.
The pilot and main burner orifi ce are accessed by removing the glass door, logs and main burner.
INSTALLATION INSTRUCTIONS
FOR PCBE-36C CONVERSION KIT
From Natural Gas to Propane/LP Gas
Removing Lower Louver Access Panel
1. With your index fi ngers locate the left and right spring latches found just under the top louver
and draw them inward to release the pins hold-
ing the panel on the side face (see Figure 1).
2. Swing the louver panel out until it clears the fi replace opening.
3. Pull the entire panel out until the bottom tabs are free of the slots in the lower face frame.
2. Swing Out Panel
3. Pull
Out Panel
Spring Latch
1. Draw Latches Inward
Figure 1 - Removing Lower Louver Access Panel
Removing/Replacing Glass Door
Remove the glass door to access the log and burner assembly as follows:
1. Place a screw driver or your fi nger tips into the gap between the lower glass panel rail and the bottom face frame and lift glass door assembly until the door pins clear the locating holes in the bottom face frame (see Figure 2, page 2).
2. Swing bottom glass panel assembly out until the door pins on the lower rail clear the bottom face frame (see Figure 3, page 2).
3. Lower the door down until the upper door pins are free of the locating holes in the spring clips Place glass panel in a safe area.
4. Replace glass panel by inserting the top door pins into the spring clips, lifting up at the lower frame rail, and locating the bottom pins
in the holes on the lower face frame.
Lower Louver Access Panel
Panel Tab
Locating Slot
Page 2
Page 3
ACCESSING FIREPLACE Continued
CONVERSION INSTRUCTIONS
Removing/Replacing Glass Door
Burner Orifi ce Conversion
2
ACCESSING FIREPLACE
Continued
Spring Clips
1. Lift Up Panel at Lower Rail
Glass Panel
Frame Rail
Figure 2 - Removing/Replacing Glass Door
Locating Hole
2. Swing Out Panel
3. Lower Panel Out
Door Pin
CONVERSION INSTRUCTIONS
Burner Orifi ce Conversion
1. Remove top, rear and base logs. See Figure 4.
2. Remove two screws holding the pilot bracket to rear of the buner pan. (see Figure 4).
3. Remove two screws holding the rear log stand to the rear panel of the fi rebox (see Figure 4).
4. Expose the main burner orifi ce by lifting the burner pan assembly off the orifi ce mount.
5. Use a 1-1/8” back-up wrench on the bulkhead fi tting and a 11/16” wrench to remove the main burner orifi ce (see Figure 5, page 3).
6. Apply thread sealant to the male end of the #55 main burner orifi ce included with the kit and remount the orifi ce into the bulkhead fi tting.
7.
Loosen the set screw on the main burner air shutter, rotate to 3/4" open, and retighten
the set screw (see Figure 6, page 3).
8. Reposition burner with air shutter placed over the orifi ce mount and replace two screws on rear log stand and two screws at pilot assembly.
TOP
TOP LEFT LOG
REAR
LOG
RIGHT LOG
Glass Panel
Frame Rail
Figure 3 - Removing/Replacing Glass Door
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117435-01
PAN
REAR PAN EL
SCREWS
PILOT BRACKET
SCREWS
REAR LOG
STAND
BURNER
Figure 4 - Removing Logs and Burner Assembly
Page 4
CONVERSION INSTRUCTIONS Cont.
3
Gas Control Conversion
CONVERSION INSTRUCTIONS
Continued
11/16" WRENCH
1-1/8" BACK-UP
WRENCH
ORIFICE
MOUNT
Figure 5 - Removing Main Burner Orifi ce
Burner
Tub e
Adjustment
Set Screw
Figure 6 - Adjusting Air Shutter
Gas Control Conversion
Convert the gas control by swapping out the valve regulator portion of the gas valve.
1. Using a Torx T20 or slotted screwdriver, remove and discard the three mounting screws, pressure regulator tower, and diaphragm/spring compo­ nents (see Figure 7).
2. Insure that the rubber gasket is properly position­ ed on the new pressure regulator assembly. Install LP pressure regulator assembly to valve using the new mounting screws supplied with the kit.
Tighten screws securely (@ approximately 25
in-lbs.) (see Figure 8).
3. Install the identifi cation label enclosed with the gas valve regulator to the valve body, where it can easily be seen (see Figure 8).
Air Shutter
Opening
Air Shutter Adjustment
3/4" = Propane/LP Gas 1/8" = Natural Gas
Mounting Screws
Pressure Regulator Tow er
Diaphragm / Spring Components
Figure 7 - Removing Mounting Screws, Regulator Tower, and Diaphragm/Spring Components
Mounting Screws
Rubber Gasket
Identification Label
Figure 8 - Installing Pressure Regulator Assembly
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117435-01
Page 5
CONVERSION INSTRUCTIONS
Continued
Pilot Hood
Pilot Orifice
Pilot Barrel
Figure 9 - Converting Pilot Orifi ce
Pilot Orifi ce Conversion
1. Remove the pilot hood assembly from barrel using a 7/16" open end wrench (see Figure 9).
2. Remove the pilot orifi ce from inside the barrel with tweezers or a pair of needle nose pliers.
3. Replace pilot orifi ce with the propane/LP orifi ce supplied with this kit. The number 14 is stamped on the sleeve for identifi cation. Insert the open end of the new pilot orifi ce into the barrel and thread the pilot hood back
4. Tighten the pilot hood using the 7/16" open end wrench until the hood is fully seated and in-line with the bracket.
IMPORTANT:
Be careful not to bend or kink the aluminum tubing during conversion. Make sure the pilot hood and orifi ce are properly mated and aligned after fi nishing the conversion.
English This Side
Figure 10 - Applying Conversion Labels
117435-01
V
E
N
T
E
Conv
D
ersion T ype
Minim
of
G
um
For
Inlet S P urpose
M an
i
o fo ld
O
Pressur
utput R Input
atin
g R
(0-4500 Ft)
atin
g
Th i
s A ppliance is Eq
with an S
.I.
0.820.651 T . N ova M
C
V
om
AN
plies S Z21.88
C
SA
V
ented
2.33-200 G
as Fire
Heater
Previous M
7/16" Hex Wrench
Pilot Bracket
onto the barrel.
French This Side
G A
S F
I R
K
E
it
P
Model
as
L
A C
E H
E
upply P
PCD
A
T
f
E
In
M-36R
R
put
re
P
ssur
ropane
A
djustm
e
T
e 10.0"
/LP
en
t
11.0" w .c.
M
ax.
1
w.c.
3,000 Btu
M
ax.
uipped
2 0,000
M
/h
in.
1 3,000 Btu/h
B
odel
tu/h
alve w ith
-2000
0 place
ode
l #
_ _ __
_ __
_ _ ___
_
1
1 6 6
3 5
­0
1
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CONVERSION INSTRUCTIONS Cont.
Pilot Orifi ce Conversion
4
Conversion Labeling and Placement
Conversion Labeling and Placement
1. Apply the English and French conversion labels over existing certifi cation labels (see Figure 10). Existing certifi cation labels are located on the lighting instruction plate inside the gas valve compartment area. With permanent ink, print the previous model number on the label in the space provided (see Figure 11).
2. After fi lling in the data required on the conversion information label (see Figure 12), affi x it to the oor of the appliance where it is easily seen when the lower louver access panel is removed.
VENTED GAS FIREPLACES
Conversion Kit Model PCBE-36C Type of Gas Propane/LP
Minimum Inlet Supply Pressure 11.0" w.c. For Purpose of Input Adjustment
Manifold Pressure 10.0" w.c.
Input Rating (0-4500 Ft) Max. 18,000 Btu/h
Orifice Size: No. 55 DMS
Electrical Rating: 120 volts / 60HZ / 1 Phase / less than 12 amps
This Appliance is Equipped
with an S.I.T. Nova Model
0.822.072 Valve
Complies with
ANS Z21.50a-2003
CSA 2.22a-2003
Vented Gas Fireplaces
Previous Model # _____________
Figure 11 - Print Previous Model Number on Conversion Labels
CONVERSION INFORMATION LABEL
This appliance was converted on
___ - ___ - ___ to ______________ gas
Day Month Year
with Kit No. _______________________
by _____________________________
_____________________________
_____________________________ (name and address of organization making this conversion), which accepts the responsibility that this conversion has been properly made.
56060
Figure 12 - Conversion Information Label
116635-08
106080-01
Page 6
CONVERSION INSTRUCTIONS Cont.
5
Final Preparation
CONVERSION INSTRUCTIONS
Continued
Final Preparation
1. Reinstall logs. Refer to Installing Logs and Glow­ ing Embers in owner’s manual.
2. Leak chack the gas control and any connections you’ve made before operating appliance. Refer to Checking Gas Connections in owner’s manual.
3. Replace and latch door. Refer to Removing/Re-
placing Glass Door, page 2.
4. Reinstall bottom then top louvers panels.
The conversion is now complete.
To operate your fi replace, refer to Operating Fireplace in our appliance owner’s manual.
WARNING: Test all gas pip­ing and connections for leaks after installation or servicing. Correct leaks at once.
WARNING: Never use an open fl ame to check for a leak. Apply noncorrosive leak detec­tion fl uid to all joints. Bubbles forming show a leak. Correct all leaks at once.
WARNING: This conversion kit shall be installed by a qualifi ­ed service agency in accordance with the manufacturer’s instruc­tions and all applicable codes and requirements of the authority hav­ing jurisdiction. If the information in these instructions is not follow­ed exactly, a fi re, explosion, or pro­duction of carbon monoxide may result causing property damage, personal injury, or loss of life.
The qualifi ed service agency is re­sponsible for the proper installa­tion of this kit. The installation is not proper and complete until the operation of the converted appli­ance is checked as specifi ed in the manufacturer’s instructions supplied with the kit.
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117435-01
Page 7
Page 8
WARRANTY AND REPAIR SERVICE
KEEP THIS WARRANTY
Model
Serial No.
Date Purchased
Always specify model and serial numbers when communicating with the factory.
We reserve the right to amend these specifi cations at any time without notice. The only warranty applicable is our standard written warranty. We make no other warranty, expressed or implied.
LIMITED WARRANTY
PCBE-36C PROPANE/LP GAS CONVERSION KIT
DESA warrants this product to be free from defects for one (1) year from the date of fi rst purchase, provided that the product has been properly installed, operated and maintained in accordance with all applicable instructions. To make a claim under this warranty the Bill of Sale or cancelled check must be presented.
This warranty is extended only to the original retail purchaser. This warranty covers the cost of part(s) required to restore this product to proper operating condition and an allowance for labor when provided by a DESA Au­thorized Service Center. Warranty part(s) MUST be obtained through autorized dealers of this product and/or DESA who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty. The product MUST be installed by a qualifi ed installer in accordance with all local codes and instructions furnished with the unit.
This warranty does not apply to parts that are not in original condition because of normal wear and tear or parts that fail or become damaged as a result of misuse, accidents, lack of proper maintenance or defects caused by improper installation. Travel, diagnostic cost. labor, transportation and any and all such other costs related to repairing a defective product will be the responsibility of the owner.
TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT; THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL IMPLIED WARRANTIES, INCLUDING WARRANTIES OF MECHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO ONE (1) YEAR FROM THE DATE OF FIRST PURCHASE; AND DESA’S LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND DESA SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of incidental or consequential damages, so the above limitation on implied warranties or exclusion or limitation on damages may not apply to you.
This warranty gives you specifi c legal rights and you may also have other rights that vary from state to state. For information about this warranty write:
2701 Industrial Drive P.O. Box 90004 Bowling Green, KY 42102-9004 www.desatech.com
117435-01
NOT A UPC
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117435-01 Rev. A 08/05
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