Desa Tech GFP28MNG, GFP28TNG Owner's Manual

UNVENTED (VENT-FREE)
NATURAL GAS FIREPLACE
This appliance may be installed in an aftermarket* manufactured (mobile) home,
where not prohibited by state or local codes.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
OWNERS OPERATION AND INSTALLATION MANUAL
GFP28MNG
AND
GFP28TNG
Shown with optional
®
cabinet mantel and hearth base.
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result caus­ing property damage, personal injury, or loss of life.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s in­structions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
Save this manual for future reference.
WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional infor­mation consult a qualified in­staller, service agency, or the gas supplier.
WARNING: This is an unvented gas-fired heater. It uses air (oxy­gen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to
Combustion and Ventilation
tion in this manual.
Air for
sec-
CONTENTS
SECTION PAGE
Safety Information................................................................................... 2
Product Identification .............................................................................. 4
Local Codes ............................................................................................. 5
Unpacking................................................................................................ 5
Product Features ...................................................................................... 5
Air for Combustion and Ventilation........................................................ 6
Installing .................................................................................................. 9
Check Gas Type ............................................................................... 9
Assembling and Attaching Brass Trim ............................................ 10
Installation Clearances ..................................................................... 11
Conventional Fireplace Installation ................................................. 11
Built-In Fireplace Installation .......................................................... 14
Installing Gas Piping to Fireplace Location ..................................... 16
Connecting Fireplace to Gas Supply ................................................ 17
Checking Gas Connections .............................................................. 18
Installing Logs.................................................................................. 20
Operating Fireplace (Thermostat-Controlled Model) ............................. 21
Operating Fireplace (Manually Controlled Model)................................. 24
Inspecting Burners................................................................................... 28
Cleaning and Maintenance ...................................................................... 28
Troubleshooting....................................................................................... 28
Service Hints ........................................................................................... 38
Specifications .......................................................................................... 38
Wiring Diagram....................................................................................... 38
Technical Service .................................................................................... 38
Illustrated Parts Lists ............................................................................... 32-37
Replacement Parts ................................................................................... 39
Accessories .............................................................................................. 39
Warranty Information .............................................................................. Back Cover
SAFETY
INFORMATION
2
W ARNINGS
WARNING ICON G 001
IMPORTANT: Read this owners manual carefully and completely before trying to assemble, operate, or service this fireplace. Improper use of this fireplace can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
DANGER
WARNING ICON G 001
Carbon monoxide poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning resemble
the flu, with headaches, dizziness, or nausea. If you have these signs, the fireplace may not be working properly. Get fresh air at once! Have fireplace serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
Natural Gas: Natural gas is odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all Warnings. Keep this manual for reference. It is your guide to safe and proper operation of this fireplace.
Safety Information continues on next page
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SAFETY
INFORMATION
Continued
W ARNINGS
WARNING: Any change to this fireplace or its controls can be dangerous.
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not use any phone in your building
• immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions
• if you cannot reach your gas supplier, call the fire department
3. This fireplace shall not be installed in a bedroom or bathroom.
4. Never install the fireplace
• in a recreational vehicle
• where curtains, furniture, clothing, or other flammable objects are less than 36 inches from the front, top, or sides of the fireplace
• in high traffic areas
• in windy or drafty areas
5. Do not use this fireplace as a wood-burning fireplace. Use only the logs provided with the fireplace.
6. Do not add extra logs or ornaments such as pine cones, vermiculite, or rock wool. Using these added items can cause sooting. Do not add lava rock around base. Rock and debris could fall into the control area of fireplace.
7. You must operate this fireplace with the fireplace screen in place. Make sure fireplace screen is in place before running fireplace.
8. This fireplace is designed to be smokeless. If logs ever appear to smoke, turn off fireplace and call a qualified service person. smoking could occur due to log curing and fireplace burning manufacturing residues.
9. Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns. Ceiling fans can create drafts that alter burner flame patterns. Altered burner patterns can cause sooting.
10. Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this heater.
11. This fireplace needs fresh air ventilation to run properly. This fireplace has an oxygen depletion sensor (ODS) pilot light safety system. The ODS shuts down the fireplace if not enough fresh air is available. See Air for Combustion and Ventilation, pages 6 through 8. If fireplace keeps shutting off, see Troubleshooting, pages 28 through 31.
12. Do not run fireplace
• where flammable liquids or vapors are used or stored
• under dusty conditions
13. Do not use this fireplace to cook food or burn paper or other objects.
14. Never place any objects in the fireplace or on logs.
15. Fireplace front and screen becomes very hot when running fireplace. Keep children and adults away from hot surfaces to avoid burns or clothing ignition. Fireplace will remain hot for a time after shut-down. Allow surfaces to cool before touching.
16. Carefully supervise young children when they are in the room with fireplace.
17. Do not use fireplace if any part has been exposed to or under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water.
18. Do not operate fireplace if any log is broken. Do not operate fireplace if a log is chipped (dime-sized or larger).
19. Turn fireplace off and let cool before servicing. Only a qualified service person should service and repair fireplace.
20. Operating fireplace above elevations of 4,500 feet could cause pilot outage.
Continued
Note:
During initial operation, slight
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3
PRODUCT
IDENTIFICATION
Front Burner
Front Log (#1)
Rear Log (#2)
Left Front Branch (#4)
Base
Right Front Branch (#5)
Top Louvered
Hood
Rear Burner
Gas Regulator
Figure 1 - Log Base Assembly
Top Outer Casing
Firebox Support
Rear Access Door
Screen Assembly
Bottom Louver Assembly
4
Figure 2 - Fireplace
Side Access Door
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LOCAL CODES
Install and use fireplace with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code ANSI Z223, also known as NFPA 54*.
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
UNPACKING
PRODUCT
FEATURES
1. Place the carton containing the fireplace unit on its back. Hold fireplace and pull the carton and pallet away. Remove trim kit from front of fireplace.
2. Locate two screws above top corners of the fireplace screen. Remove and discard these screws. Lift fireplace screen up and pull out to remove.
3. Remove protective packaging applied to logs, log base assembly, and fireplace.
4. Check all items for any shipping damage. If damaged, promptly inform dealer where you bought fireplace.
Operation
This vent-free fireplace is clean burning. It requires no outside venting. There is no heat loss out a vent or up a chimney. Heat is generated by both realistic flames and glowing embers. When used without the blower, the fireplace requires no electricity making it ideal for emergency back-up heat.
Safety Features
This fireplace has a pilot with an Oxygen Depletion Sensor Shutoff System (ODS). The ODS/pilot is a required feature for vent-free room heaters. The ODS system protects against oxygen depletion and any interruption in the fuel supply. If either occurs, the ODS shuts off gas flow to the burner, turning the fireplace off. An internal regulator controls fluctuations in your gas pressure.
Piezo Ignition System
This fireplace has a piezo ignitor. This system requires no matches, batteries, or other sources to light fireplace.
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Thermostat Control (GFP28TNG)
These fireplaces have a thermostat sensing bulb and a control valve. The thermo­stat controls the heat output and flame height. This maintains a consistent room temperature. Even the lowest setting provides realistic flames and glowing embers from two burners. Selecting higher comfort settings allows the fireplace to run longer, producing greater heat output. At lower comfort settings, the fireplace will run less. This results in increased heating comfort. This can also result in lower gas bills.
Blower Assembly (GFP28TNG)
This fireplace has a blower assembly. The blower operates thermostatically. The blower circulates heated air from the fireplace into the room. Use of blower is optional.
Variable Manual Control (GFP28MNG)
These fireplaces have a variable manual control valve which allows the user to choose the heat setting that best suits his needs. Any setting between low and high may be selected by simply turning the control knob.
5
AIR FOR
W ARNING
COMBUSTION
AND
VENTILATION
This heater shall not be installed in a confined space unless provi­sions are provided for adequate combustion and ventilation air. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy efficient than ever. New materials, increased insulation, and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.
While it is good to make your home energy efficient, your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper combustion and ventilation.
Exhaust fans, fireplaces, clothes dryers, and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appliances.
PROVIDING ADEQUATE VENTILATION
The following is exerpts from National Fuel Gas Code. NFPA 54/ANSI Z223.1, Section 5.3, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three following ventilation classifications:
1. Unusually Tight Contruction; 2. Unconfined Space; 3. Confined Space. The information on pages 6 through 8 will help you classify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.
Unusually tight construction is defined as construction where: a. walls and ceilings exposed to the outside atmosphere have a continu-
ous water vapor retarder with a rating of one perm or less with open-
ings gasketed or sealed b. weather stripping has been added on openable windows and doors c. caulking or sealants are applied to areas such as joints around window
and door frames, between sole plates and floors, between wall-ceiling
joints, between wall panels, at penetrations for plumbing, electrical, and
gas lines, and at other openings.
If your home meets all of the three criteria above, you must provide addi­tional fresh air. See
If your home does not meet all of the three criteria above, proceed to page 6.
Ventilation Air From Outdoors
and
, page 7
and
.
Unconfined Space
The National Fuel Gas Code, ANSIZ223.1, 1992, Section 5.3 defines uncon- fined space as having a minimum air volume of 50 cubic feet (127 cubic cm) for each 1000 Btu/Hr input rating of all appliances in the space (cubic feet equals length x width x height of space). Include adjoining rooms only if there are doorless passageways or ventilation grills between the rooms.
Confined Space
The National Fuel Gas Code, ANSIZ223.1, 1992, Section 5.3 defines confined space as having an air volume of less than 50 cubic feet (127 cubic cm) for each 1000 Btu/Hr input rating of all appliances in the space (cubic feet equals length x width x height of space). Include adjoining rooms only if there are doorless
6
passageways or ventilation grills between the rooms.
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AIR FOR
COMBUSTION
DETERMINING AIR FLOW FOR FIREPLACE LOCATION
Determining if You Have a Confined or Unconfined Space
Use this work sheet to determine if you have a confined or unconfined space.
AND
VENTILATION
Continued
Space: Includes the room in which you will install fireplace plus any adjoining rooms
with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x width x height). Length x Width x Height = ___________________ cu. ft. (volume of space)
Example:
If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support.
____________ (volume of space) ÷ 50 cu. ft. = (Maximum Btu/Hr
the space can support)
Example:
3. Add the Btu/Hr of all fuel burning appliances in the space.
Example:
* Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
_________________ Btu/Hr (maximum the space can support) _________________ Btu/Hr (actual amount of Btu/Hr used)
Example:
The space in the above example is a confined space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:
A. Rework work sheet, adding the space of an adjoining room. If the extra space pro-
vides an unconfined space, remove door to adjoining room or add ventilation grills
between rooms. See Ventilation Air from Inside Building, page 8. B. Vent room directly to the outdoors. See Ventilation Air from Outdoors, page 8. C. Install a lower Btu/Hr fireplace, if lower Btu/Hr size makes room unconfined.
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no additional fresh air ventilation.
Space size 22 ft. (length) x 18 ft. (width) x 8 ft. (ceiling height) =
3168 cu. ft. (volume of space)
3168 cu. ft. (volume of space) ÷ 50 cu. ft. = 63.3 or 63,300 (maximum Btu/Hr the space can support)
Vent-free fireplace ___________________ Btu/Hr Gas water heater* ___________________ Btu/Hr Gas furnace ___________________ Btu/Hr Vented gas heater ___________________ Btu/Hr Gas fireplace logs ___________________ Btu/Hr Other gas appliances* + ___________________ Btu/Hr Total = ___________________ Btu/Hr
Gas water heater 40,000 Btu/Hr Vent-free fireplace + 28,000 Btu/Hr Total = 68,000 Btu/Hr
63,300 Btu/Hr (maximum the space can support) 68,000 Btu/Hr (actual amount of Btu/Hr used)
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Continued
7
AIR FOR
Or
Remove Door into Adjoining
Room, Option
3
Ventilation Grills
Into Adjoining Room,
Option 2
Ventilation
Grills
Into Adjoining
Room,
Option 1
12"
12"
COMBUSTION
AND
VENTILATION
Continued
WARNING
If the area in which the heater may be operated is smaller than that defined as an unconfined space, provide adequate combus­tion and ventilation air by one of the methods described in the
National Fuel Gas Code, ANSI Z223.1, 1992, Section 5.3.
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 3). You can also remove door into adjoining room (see option 3, Figure 3). Follow the National Fuel Gas Code NFPA 54/ANSI Z223.1, Section 5.3, Air for Combustion and Ventilation for required size of ventilation grills or ducts.
W ARNING
Rework worksheet, adding the space of the adjoining unconfined space. appliances in both spaces.
The combined spaces must have enough fresh air to supply all
8
Figure 3 - Ventilation Air from Inside Building
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two perma­nent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces.
IMPORTANT:
thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
Do not provide openings for inlet or outlet air into attic if attic has a
Ventilated Attic
Crawl Space
Ventilated
To Attic
To
Crawl
Space
Outlet Air
Inlet Air
Outlet Air
Inlet Air
Figure 4 - Ventilation Air from Outdoors
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INSTALLING
NOTICE
A qualified service person must install fireplace. Follow all local codes.
WARNING
Never install the fireplace
in a bedroom or bathroom
in a recreational vehicle
where curtains, furniture, clothing, or other flammable
objects are less than 36 inches from the front, top, or sides of the fireplace
in high traffic areas
in windy or drafty areas
WARNING
The GFP28TNG has a three-prong, grounded electrical plug. This plug helps protect you against electrical shock. Only con­nect plug to a properly grounded, three-prong receptacle. Do not cut or remove the grounding prong from this plug.
CAUTION
This fireplace creates warm air currents. These currents move heat to wall surfaces next to fireplace. Installing fireplace next to vinyl or cloth wall coverings or operating fireplace where impurities in the air (such as tobacco smoke) exist, may discolor walls.
IMPORTANT:
installing fireplace in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air for Combustion and Ventilation, pages 6 through 8.
IMPORTANT:
not work properly.
CHECK GAS TYPE
Use only natural gas. If your gas supply is not natural gas, do not install fireplace. Call dealer where you bought fireplace for proper type fireplace.
ELECTRICAL HOOKUP
The GFP28TNG has a blower assembly with an electrical cord. The electrical cord is five feet in length. You must locate fireplace within reach of a 120 volt grounded electrical outlet. If not, you must install an electrical outlet within reach of fire­place power cord.
Vent-free heaters add moisture to the air. Although this is beneficial,
Make sure the fireplace is level. If fireplace is not level, log set will
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Continued
9
INSTALLING
Continued
ASSEMBLING AND ATTACHING BRASS TRIM
Note:
1. Remove packaging from three pieces of brass trim.
2. Locate four brass screws, two adjusting plates with set screws, and two shims
3. Align shim under adjusting plate as shown in Figure 5.
4. Slide one end of adjusting plate/shim in slot on mitered edge of top brass trim
5. Slide other end of adjusting plate/shim in slot on mitered edge of side brass
6. While firmly holding edges of brass trim together, tighten both set screws on
7. Repeat steps 1 through 6 for other side.
The instructions below show assembling and attaching brass trim to fireplace. Do not yet install trim if performing a built-in installation (see page 14, Built- In Fireplace Installation).
in the hardware packet.
(see Figure 5). trim (see Figure 5). the adjusting plate with slotted screwdriver.
Side Brass Trim
Figure 5 - Assembling Brass Trim
Set Screws
Adjusting Plate
Shim
Slot
Mitered Edge
Slot
Top Brass Trim
8. Tighten trim hanging screws (#10 x 6.25 shoulder) into holes in cabinets. Place the assembled trim onto fireplace cabinet. Align hanging notches on trim with hanging screws on side of fireplace (see Figure 6). Push trim firmly into place, sliding hanging notches over hanging screws.
Trim Hanging Screws
Assembled Brass Trim
10
Hanging Notches on Trim
Figure 6 - Attaching Brass Trim to Fireplace
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INSTALLING
INSTALLATION CLEARANCES
Continued
W ARNING
Maintain the minimum clearances. If you can, provide greater clearances from floor, ceiling, and adjoining wall.
Carefully follow the instructions below. This will ensure safe installation.
Minimum Wall and Ceiling Clearances (see Figure 7)
A. Clearances from the side of the fireplace opening to any combustible wall should
not be less than 16 inches for a cabinet mantel or 12 inches for a corner installation.
B. Clearances from the top of the fireplace opening to the ceiling should not be
less than 42 inches.
MINIMUM CLEARANCE
Note: Clearances are the same if using optional cabinet mantel or built-in installation.
16"
Side Wall - 16 "
42"
Ceiling - 42" Floor - 0"
Figure 7 - Minimum Clearance to Wall and Ceiling
CONVENTIONAL FIREPLACE INSTALLATION
Conventional installation of this fireplace involves installing fireplace along with the cabinet mantel and hearth base accessory against a wall in your home. Follow the instructions below to install the fireplace in this manner.
WARNING
For conventional installation, it is recommended you use the cabinet mantel or hearth bases specified in this manual. Surface clearances may not be sufficient with other cabinet mantels and hearth bases. This may create a fire hazard. See page 39 for correct mantels and hearth bases.
Note:
The instructions below show installation using the GM28MU cabinet mantel
and the GFP28HBU hearth base accessory. The hearth base accessory shown is optional for this installation. You can install fireplace and cabinet mantel directly on the floor.
1. Assemble cabinet mantel and hearth base. Assembly instructions are included with each accessory.
Accessories,
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Continued
11
INSTALLING
Continued
2. Break off nailing flanges (see Figure 8) with hammer or pliers.
3. Place mantel and base in desired location. Place heater in front opening of mantel. Make sure all pieces fit properly. Remove mantel.
4. Mark floor and base or wall for gas line entrance. Make sure there is enough clearance between heater and mantel for gas line. IMPORTANT: Make sure there are no electrical lines where gas piping will go through floor or wall.
5. Cut an access hole in hearth base top to run flexible gas line to fireplace (see Figure 9). Make sure to locate access hole so cabinet mantel will cover it when installed.
Note:
You can secure base to floor using wood screws. Countersink
screw heads and putty over.
Nailing Flanges
Figure 8 - Location of Nailing Flanges
6. Install gas piping to fireplace location. This installation includes an approved flexible gas line (if allowed by local codes) after the manual shutoff valve. The flexible gas line must be the last item installed on the gas piping. See Installing Gas Piping to Fireplace Location, page 16.
Hearth Base
Figure 9 - Placing Hearth Base Accessory Against Wall
Flexible Gas Line
Electrical Outlet
Gas Line Access Hole
12
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