Desa Tech 6BY71, 6BY73, 6BY74 Owner's Manual

Operating Instructions and Parts Manual
200
,000
BT
U
/H
R
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
6BY71, 6BY73 and 6BY74
Dayton® Propane Gas Convection Construction Heaters
Description
Dayton Model 6BY71 is a 25,000 Btu/Hr construction heater intended for indoor or outdoor use. Model 6BY73 heater is a 80,000 Btu/Hr construction heater and model 6BY74 is a 200,000 Btu/Hr construction heater. Models 6BY73 and 6BY74 are intended for indoor use only. These heaters use propane gas for combustion and are intended for the temporary heating of well-ventilated buildings under construction, alteration, or repair. This heater should never be used in occupied dwellings. Products of combustion are vented
into the area being heated.
Fire, burn, inhalation and explosion hazard. Keep solid combus­tibles, such as building materials, paper or cardboard, a safe dis-
Figure 1 - Model 6BY71
tance away from the heater as recommended by the instructions. Never use the heater in spaces which do or may contain volatile or air­borne combustibles or products such as gaso­line, solvents, paint thinner, dust particles or unknown chemicals.
Unpacking
1. Remove all packing items
Figure 2 - Models 6BY73 and 6BY74 (Model 6BY74 Shown)
Form 5S5382
applied to heater for ship­ment. Keep plastic cover caps (attached to inlet con­nector and hose/regulator assembly) for storage.
2.
Remove all items from carton.
3.
Check all items for shipping damage. If heater is dam­aged, promptly inform dealer where you bought heater.
Printed in China 09663 0106/010/VCPVP
GENERAL HAZARD
WARNING
Failure to comply with the precau­tions and instruc­tions provided with this heater, can result in death, seri­ous bodily injury and property loss or damage from hazards of fire, explosion, burn, asphyxiation, car­bon monoxide poisoning and/or electrical shock.
Only persons who can understand and follow the instruc­tions should use or service this heater.
If you need assis­tance or heater infor­mation such as an instructions manual, labels, etc. contact the manufacturer.
DES002
117162-01
05/05
Rev. B 02/06
Dayton Operating Instructions and Parts Manual
Dayton
®
Propane Gas Convection
Construction Heater
6BY71, 6BY73 and 6BY74
General Safety Information
Make certain you read and understand all warnings. Keep these instructions for reference. They are your guide to safe and proper operation of this heater.
Safety information appears throughout these instruc­tions. Pay close attention to them. Below are definitions for the safety information listed throughout this manual.
Under this heading, installation, operating and maintenance procedures or practices will be found that, if not care­fully followed, WILL result in IMMEDIATE serious personal injury or death.
Under this heading, installation, operating, and maintenance procedures or practices will be found that, if not carefully fol­lowed, COULD result in severe personal injury or death.
Under this heading, installation, operating, and maintenance procedures or practices will be found that, if not carefully fol­lowed, MAY result in minor per­sonal injury, product or property damage.
IMPORTANT: Not every possible circumstance that might involve a hazard can be anticipated. The warnings in this manual and on tags or decals affixed to the unit are therefore not all-inclusive. If a procedure, work method, or
operating technique not specifi­cally recommended by Dayton is used, you must make sure it is safe for you and others. You should also ensure that equip­ment will not be damaged or made unsafe by the operating or maintenance method you choose.
Not for home or recre­ational vehicle use.
This product contains and/or generates chemi­cals known to the State of California to cause cancer or birth defects, or other reproductive harm.
The heater is designed for use as a construction heater in accordance with ANSI Z83.7/CGA 2.14. Other stan­dards govern the use of fuel gases and heating products for specific uses. Your local authority can advise you about these. The primary purpose of construction heaters is to provide temporary heating of buildings under construction, alteration or repair. Properly used, the heater provides safe economical heating. Products of combustion are vented into the area being heated.
We cannot foresee every use which may be made of our heaters. Check with your
local fire safety authority if you have questions about heater use.
Other standards govern the use of fuel gases and heat producing products for specific
2
uses. Your local authorities can advise you about these.
Carbon Monoxide Poisoning:
Some people are more affected by carbon monoxide than others. Early signs of carbon monoxide poisoning resemble the flu, with headaches, diz­ziness and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Check for proper ventilation and have heater serviced.
Propane Gas: Propane gas is odorless. An odor-making agent is added to propane gas. The odor helps you detect a propane gas leak. However, the odor added to propane gas may fade. Propane gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
1. Install and use heater with care. Follow all local ordinances and codes. In the absence of local ordinances and codes, refer to the Standard for
Storage and Handling of Liquefied Petroleum Gas, ANSI/NFPA 58. This
instructs on the safe stor­age and handling of pro­pane gases.
2. Use only propane gas set up for vapor withdrawal.
3. Provide adequate ventila­tion. Before using heater, provide at least a 108 in.2 (700 cm2) (25,000 btu heaters), 2.5 ft2 (0.232 m2) (80,000 btu heaters) or 6 ft2 (0.557 m2) (200,000 btu heaters) opening of fresh, outside air.
Dayton Operating Instructions and Parts Manual
Models 6BY71, 6BY73 and 6BY74
General Safety Information (Continued)
4. 25,000 Btu/Hr Models: For indoor and outdoor use.
80-200,000 Btu/Hr Models:
For indoor use only. Do not use heater outdoors.
5. Keep heater away from strong drafts, wind, water spray, rain or dripping water.
6. Do not use heater in occu­pied dwellings, sleeping quarters, campers, tents, or any type of unvented or enclosed area.
7. Do not use heater in a basement or below ground level. Propane gas is heavi­er than air. If a leak occurs, propane gas may sink to the lowest possible level.
8. Keep appliance area clear and free from combustible materials, gasoline, paint thinner and other flamma­ble vapors and liquids. Dust is combustible. Do not use heater in areas with high dust content.
9. Minimum heater clearances from combustibles:
25,000 and 80,000 Btu heaters
Sides: 3 ft (91 cm); Top: 6
ft (1.83 m)
200,000 Btu heaters Sides: 3 ft (91 cm); Top: 7
ft (2.1 m)
10. Keep heater at least 6 ft (1.83 m) from propane tank(s).
11. Keep propane tank(s) below 100° F (37.8° C).
12. Before each use, check heater for leaks. Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
13. Use only the hose and fac­tory preset regulator pro­vided with the heater.
14. Check heater for damage before each use. Do not use a damaged heater.
15. Check hose before each use of heater. If highly worn or cut, replace with hose specified by manufac­turer before using heater.
16. Do not alter heater. Keep heater in its original state.
17. Do not use heater if altered.
18. Locate heater on stable and level surface if heater is hot or operating.
19. Not intended for use on finished floors.
20. Never block any air inlet or air outlet openings of heater.
21. Do not use heater as a cooking device. Do not place objects on top of heater.
22. Do not leave heater unat­tended.
23. Never operate heater while sleeping or unattended.
24. Keep children and animals away from heater.
25. Always run heater with control knob at LO, MED or HI settings. Never set control knob between OFF, LO, MED or HI settings. Flashback may occur.
26. Never move, handle or service a hot or operat­ing heater. Severe burns may result. You must wait 15 minutes after turning heater off.
27. To prevent injury, wear gloves when handling heater.
28. Never attach duct work to heater.
29. Turn off propane supply to heater when not in use.
30. Use only original replace­ment parts. This heater must use design-specific parts. Do not substitute or use generic parts. Improper replacement parts could cause serious or fatal injuries.
31. Always remove heater from propane tank after each use. Always store propane tank outdoors in a well ventilated space out of the reach of children. Never store propane tank in a building, garage, or any other enclosed area. Never store propane tank near high heat, open flame, or where temperatures exceed 100° F (38° C).
32. Keep all connections and fittings clean. Make sure propane tank valve outlet is clean. Check the rubber “O” ring on the heater inlet fuel connector for damage before each use. Replace if worn or damaged.
3
Dayton Operating Instructions and Parts Manual
200
,000
BT
U
/H
R
Dayton
®
Propane Gas Convection
Construction Heater
6BY71, 6BY73 and 6BY74
Product Identification
Top
Shell
Piezo Ignitor Button
Hose/Regulator/ Fuel Gas Connector Assembly
Figure 3 - 25,000 Btu/Hr Model (6BY71)
Ignitor Button
Ball Valve Control Knob Button
Figure 4 - 80,000 (6BY73) and 200,000 (6BY74) Btu/Hr Models [200,000 Btu/Hr shown (6BY74)]
Base
Gas Inlet Connector
Safety Pilot Valve
Automatic Control Valve Button
Outer Shell
Valve Inlet
Ventilation
Provide at least a 3 ft2 (0.28 m2) opening of fresh, outside air for each 100,000 Btu/Hr of rating while running heater. If proper fresh, outside air ventilation is not provided, car­bon monoxide poison­ing can occur. Provide proper fresh, outside air ventilation before running heater.
Theory of Operation
The Fuel System: The hose/regu-
lator assembly attaches to the propane gas supply. This pro­vides fuel to the heater.
The Ignition System: The piezo
ignitor lights the pilot.
The Automatic Control System:
This system causes the heater to shut down if the flame goes out.
Propane Supply
Propane gas and propane tank(s) are to be furnished by the user.
Use this heater only with a propane vapor withdrawal sup­ply system. See Chapter 5 of the Standard for Storage and
Handling of Liquefied Petroleum Gas, ANSI/NFPA 58. Your local
library or fire department will have this booklet.
The amount of propane gas ready for use from propane tanks varies. Two factors decide this amount.
1. The amount of propane gas in tank(s)
2. The temperature of tank(s)
4
Dayton Operating Instructions and Parts Manual
Models 6BY71, 6BY73 and 6BY74
Propane Supply
(Continued)
25/80,000 Btu/Hr Models: This
heater is designed to operate with a minimum 20 lb. (9 kg) tank. You may need two or more tanks or one larger tank in colder weather. Use a 100 lb. (45 kg) tank for longer operation or in very cold weather. Less gas is vaporized at lower tempera­tures. Your local propane gas dealer will help you select the proper supply system.
200,000 Btu/Hr Models: This heater
will operate on a minimum 40 lb (18 kg) propane tank but only for a very short time if control knob is in the lowest setting during mildly cool weather. At higher heat set­tings or during colder weather you may need two or more tanks or one larger tank. Use a 100 lb. (45 kg) tank for longer operation or in very cold weather.
Less gas is vaporized at lower temperatures. Your local pro­pane gas dealer will help you select the proper supply system.
The chart that follows shows the minimum number of 100 lb (45 kg) tanks needed to run the heater. Connect tanks together with a manifold.
Smaller tanks can be used for limited run times but it is recommended to use larger tanks for optimum perfor­mance.
Average Temperature No. of 100lb At Tank Location (45 kg) tanks
25,000 Btu/Hr (6BY71)
above 0° F (-17.8° C) 1 below 0° F (-17.8° C) 1
80,000 Btu/Hr (6BY73)
above 20° F (-6.7° C) 1 below 20° F (-6.7° C) 2
200,000 (6BY74)
above 20° F (-6.7° C) 2 below 20° F (-6.7° C) 3
Specifications
Model 6BY71
Rating: 15,000 - 25,000 Btu/Hr (15,826 - 26,376 Kj/Hr)
Fuel: Propane/LP Gas Only
Gas Supply Pressure to regulator: Max. - Tank Pressure, Min. - 20 psig (137.9 kPa)
Regulator Outlet Pressure: High - 15 psi (103.4 kPa), Low - 5 psi (34.4 kPa)
Ignition: Piezo Ignitor
Minimum Ambient Temp. Rating: 0° F (-17.8° C)
Fuel Consumption: Pounds (kg)/Hr - Min 0.7 (0.32), Max 1.16 (0.53)
Model 6BY73
Rating: 40,000 - 80,000 Btu/hr (42,202 - 84,404 Kj/Hr)
Fuel: Propane/LP Gas Only
Gas Supply Pressure to regulator: Max. - Tank Pressure, Min. - 10 psig (68.9 kPa)
Gas Supply Pressure regulator out: 25" W.C. (63.5 cm)
Ignition: Piezo Ignitor
Minimum Ambient Temp. Rating: 0° F (-17.8° C)
Fuel Consumption: 1.9 - 3.7 lb/hr (0.86 – 1.68 kg/hr)
Fuel Orifice Port No.: 1
Fuel Orifice Port Size: 0.086" (2.18 mm)
Model 6BY74
Rating: 75,000 - 200,000 Btu/hr (79,129 - 211,101 Kj/Hr)
Fuel: Propane/LP Gas Only
Gas Supply Pressure to regulator: Max. - Tank Pressure, Min. - 15 psig (103 kPa)
Gas Supply Pressure regulator out: 10 psig (68.9 kPa)
Ignition: Piezo Ignitor
Minimum Ambient Temp. Rating: 0° F (-17.8° C)
Fuel Consumption: 3.5 - 9.3 lb/hr (1.6 - 4.2 kg/hr)
Fuel Orifice Port No.: 6
Fuel Orifice Port Size: 0.0320" (0.813 mm)
5
Dayton Operating Instructions and Parts Manual
2
00
,
00
0
BT
U
/H
R
Dayton
®
Propane Gas Convection
Construction Heater
6BY71, 6BY73 and 6BY74
Installation
Review and under­stand the warnings in the General Safety Information section, page 2. They are need­ed to safely operate this heater. Follow all local codes when using this heater.
Test all gas piping and connections for leaks after installation or servicing. Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
(6BY73) 80,000 AND (6BY74) 200,000 BTU/HR MODELS ONLY
Never ignite and/or run this heater unless the shells are fully extended and locked into position.
OUTER SHELL
IMPORTANT: When the heater is first removed from carton, the outer shell is in the down posi­tion. Protect hands before lifting outer shell. Never grasp bare metal without hand protection.
1. Care must be taken to pro­tect hands during this step. Lift outer shell straight up as shown in Figure 5, until all three clips engage slots in lower shell. Screw holes will line up at this point.
2. Lock clips into place with 3 screws as shown in Figure
5. The heater must not be operated unless the outer shell is properly extended and fully locked into place.
3 Screws per Clip
Clip in Slot of Lower Shell
Outer Shell
CONNECTING TO GAS SUPPLY
Test all gas piping and connections for leaks after installation or servicing. Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
(6BY71) 25,000 BTU/HR MODELS ONLY
1. Provide propane supply sys­tem (See Propane Supply, page 4).
2.
Wrench tighten the fuel con­nector nut into the propane tank valve (See Figure 6). Turn fuel connector nut counterclockwise to tight­en. Threads are left-handed.
Propane Supply Valve
Propane Tank
Figure 6 - Connecting Heater to Propane Tank
Hose
Regulator
POL Fitting
Figure 5 - Lifting Outer Shell (6BY74, 200,000 Btu/hr Shown)
6
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