Desa RP30E-CAN, RN30E-CAN User Manual

Page 1
BLUE FLAME
VENT-FREE PROPANE AND NATURAL
GAS GREENHOUSE CO2 GENERATOR
OWNER’S OPERATION AND INSTALLATION MANUAL
®
RN30E-CAN - Natural Gas
RP30E-CAN - Propane/LP Gas
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.
— Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a quali-
fied installer, service agency, or the gas supplier.
WARNING: This appliance must not be washed. Use of a pressure washer, water or liquid cleaning solution on this appliance can cause severe personal injury or property damage due to water and/or cleaning solution:
In electrical components, connections and wires causing electrical shock or component failure.
On gas control components causing corrosion which can result in gas leaks and fire or explosion from the leak.
Appliance must be cleaned without being subjected to liquid spray or excessive wetting.
WARNING: Improper installation, adjust­ment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual for correct installa­tion and operational procedures. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.
WARNING: This is an unvented gas­fired appliance. It uses air (oxygen) from the space in which it is installed. Provi­sions for adequate combustion and ven­tilation air must be provided. Refer to
Air for Combustion and Ventilation
tion on page 3 of this manual.
sec-
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases. This appliance is not for residential use.
Save this manual for future reference.
DESA International • 2701 Industrial Drive • P.O. Box 90004 • Bowling Green, KY • 42102-9004
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BLUE-FLAME VENT-FREE PROPANE/LP AND NATURAL GAS GREENHOUSE CO2 GENERATOR
SAFETY INFORMATION
WARNINGS
WARNING ICON G 001
IMPORTANT: Read this Owner’s Manual carefully and completely before trying to assemble, operate, or service this appliance. Improper use of this appliance can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning: Early
signs of carbon monoxide poisoning re­semble the flu, with headaches, dizziness, or nausea. If you have these signs, the appli­ance may not be working properly. Get fresh air at once! Have appliance serviced. Some people are more affected by carbon monoxide than others. These include preg­nant women, persons with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
Propane/LP and Natural Gas: Propane/ LP and Natural gas are odorless. An odor­making agent is added to both gases. The odor helps you detect a gas leak. However, the odor added to these gases can fade. Gas may be present even though no odor exists.
Make certain you read and understand all Warnings. Keep this manual for reference. It is your guide to safe and proper operation of this appliance.
GENERAL HAZARD WARN­ING: Failure to comply with the precautions and instructions provided with this appliance, can result in death, serious bodily injury and property loss or damage from hazards of fire, explosion, burn, asphyxiation, carbon monoxide poisoning, and/or electrical shock.
If you need assistance or ap­pliance information such as
an instructions manual, labels, etc. Contact the manufacturer.
WARNING: Fire, burn, in­halation, and explosion haz­ard. Keep solid combustibles, such as building materials, paper or cardboard, feathers, straw and dust a safe distance away from the appliance as recommended by the instruc­tions. Never use the appliance in spaces which contain or may contain volatile or air­borne combustibles, or prod­ucts such as gasoline, sol­vents, paint thinner, dust par­ticles or unknown chemicals.
WARNING: Not for home or recreational vehicle use
WARNING: Any change to this appliance or its controls can be dangerous.
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. Do not place propane/LP supply tank(s) inside any structure. Locate propane/ LP supply tank(s) outdoors.
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch;
do not use any phone in your building
• immediately call your gas supplier
from a neighbor’s phone. Follow the gas supplier’s instructions
• if you cannot reach your gas supplier,
call the fire department
4. Never install the CO2 generator
• in a home
• in a recreational vehicle
• where flammable objects are less
than 36 inches from the front, top, or sides of the appliance
• in high traffic areas
• in windy or drafty areas
5. This appliance needs fresh, outside air ventilation to run properly. This appli­ance has an oxygen depletion sensor (ODS) pilot light safety system. The ODS shuts down the appliance if not enough fresh air is available. See Air for Combustion and Ventilation, pages 3 through 5.
6. Keep all air openings in the front and bottom of appliance clear and free of debris. This will insure enough air for proper combustion.
7. If appliance shuts off, do not relight until you provide fresh, outside air. If appliance keeps shutting off, have it serviced.
8. Do not run CO2 generator
• where flammable liquids or vapors
are used or stored
• under dusty conditions
9. Never place any objects on the appli­ance.
10. Surface of appliance becomes very hot when running appliance. Keep children and adults away from hot surface to avoid burns and clothing ignition. CO2 generator will remain hot for a time after shutdown. Allow surface to cool before touching.
11. Make sure grill guard is in place be­fore running appliance.
12. Carefully supervise young children when they are in same area with appliance.
13. Do not use appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas con­trol which has been under water.
14. Turn of f appliance and let cool before servicing. Only a qualified service per­son should service and repair CO2 generator.
15. Operating appliance above elevations of 4,500 feet could cause pilot outage.
16. To prevent performance problems, do not use propane fuel tank of less than 100 lbs. capacity.
17. The CO2 generator should be inspected at least annually by a qualified service agency .
18. Do not operate appliance with front panel removed.
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OWNER’S MANUAL
PRODUCT IDENTIFICATION
Ignitor Button
Front Panel
Figure 1 - Vent-Free Propane/LP or Natural Gas Appliance
LOCAL CODES
Install and use appliance with care. Follow all local codes. In the absence of local codes, use the latest edition of National Fuel Gas Code
ANSI Z223.1, also known as NFPA 54* and Canadian Gas Code B-149.1 and 2-M95, Section 6.3 gas installation code
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
.
PRODUCT FEATURES
Safety Device
This appliance has a pilot with an Oxygen Depletion Sensor Shutoff System (ODS). The ODS/pilot is a required feature for vent­free CO2 generators. The ODS/pilot shuts off the CO2 generator if there is not enough fresh air.
Piezo Ignition System
This CO2 generator has a piezo ignitor. This system requires no matches, batteries, or other sources to light appliance.
UNPACKING
1. Remove CO2 generator from carton.
2. Remove all protective packaging ap­plied to CO2 generator for shipment.
3. Check CO2 generator for any shipping damage. If unit is damaged, promptly inform dealer where you bought it.
Control Knob
Grill Guard
Heat Shield
Cabinet
AIR FOR COMBUSTION AND VENTILATION
WARNING: This CO2 genera­tor shall not be installed in a con­fined space unless provisions are provided for adequate combus­tion and ventilation air. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your greenhouse. Install in accordance with
Can Gas Code B-149.1 and
2-M95, Section 6.3
tion Code and/or local codes.
PROVIDING ADEQUATE VENTILATION
Unconfined Space
Can Gas Code B-149.1 and 2-M95, Section
6.3.3 states “An appliance installed for the
production of carbon dioxide in a green­house may take its combustion air from inside the greenhouse when the rate of com­bustion does not exceed 20 Btuh per ft3 (0.2 kW per m3) of greenhouse volume and the concentration of carbon monoxide in the atmosphere does not exceed 35 ppm. The concentration of carbon dioxide and carbon monoxide shall be verified upon initial startup.
Confined Space
Ventilation air shall be supplied in accor­dance with Can Gas Code B-149.1 and 2- M95, Sections 7.2 and 7.3 and/or local codes.
This CO2 generator is intended for installa­tion in a greenhouse only.
This appliance shall not be installed in a confined space or unusually tight construc­tion unless provisions are provided for ad­equate combustion and ventilation air.
Produce Storage Areas
Can Gas Code B-149.1 and 2-M95, Section
6.3.2 states “An appliance used in a produce
storage area shall take its combustion air from outside the storage area”.
Gas Installa-
Continued
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BLUE-FLAME VENT-FREE PROPANE/LP AND NATURAL GAS GREENHOUSE CO2 GENERATOR
AIR FOR COMBUSTION AND VENTILATION
Continued
DETERMINING FRESH-AIR FLOW FOR APPLIANCE LOCATION
Determining if You Have a Confined or Unconfined Space
Use this worksheet to determine if you have a confined or unconfined space. Space: Includes the room in which you will install appliance plus any adjoining rooms with doorless passageways or ventilation grills
between the rooms.
1. Determine the volume of the space (length x width x height). Length x Width x Height = ____________________ cu. ft. (volume of space)
Example:
If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support.
________________ (volume of space) ÷ 50 cu. ft. = (Maximum Btu/Hr the space can support)
Example:
3. Add the Btu/Hr of all fuel burning appliances in the space. CO2 generator ______________________ Btu/Hr Gas water heater* ______________________ Btu/Hr Gas furnace ______________________ Btu/Hr Vented gas heater ______________________ Btu/Hr
Other gas appliances* + ______________________ Btu/Hr Total = ______________________ Btu/Hr * Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
_____________ Btu/Hr (maximum the space can support) _____________ Btu/Hr (actual amount of Btu/Hr used)
Example:
The space in the above example is a confined space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an adjoining room. If the extra space provides an unconfined space, remove door to adjoin-
ing room or add ventilation grills between rooms. See Ventilation Air From Inside Building, page 5.
B. Vent room directly to the outdoors. See Ventilation Air From Outdoors, page 5. C. Install a lower Btu/Hr appliance, if lower Btu/Hr size makes room unconfined.
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no additional fresh air ventilation.
Space size 20 ft. (length) x 16 ft. (width) x 8 ft. (ceiling height) = 2560 cu. ft. (volume of space)
2560 cu. ft. (volume of space) ÷ 50 cu. ft. = 51.2 or 51,200 (maximum Btu/Hr the space can support)
Example:
Gas water heater 40,000 Btu/Hr CO2 generator + 30,000 Btu/Hr
Total = 70,000 Btu/Hr
51,200 Btu/Hr (maximum the space can support) 70,000 Btu/Hr (actual amount of Btu/Hr used)
WARNING: If the area in which the CO2 generator may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the
Canadian Gas Code B-149.1 and 2-M95, Section 7.2 and 7.3,
National Fuel Gas Code, ANSI Z223.1, 1992, Section 5.3,
or applicable local codes.
Continued
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AIR FOR COMBUSTION AND VENTILATION
Continued
OWNER’S MANUAL
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must pro­vide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 2). You can also remove door into adjoining room (see op­tion 3, Figure 2). Follow the National Fuel
Gas Code NFPA 54/ANSI Z223.1, Section
5.3, Air for Combustion and Ventilation or Canadian Gas Code B-149.1 and 2-M95, Section 7.2 and 7.3 and/or applicable local
codes for required size of ventilation grills or ducts.
WARNING: Rework work­sheet, adding the space of the adjoining unconfined space. The combined spaces must have enough fresh air to supply all appliances in both spaces.
12"
Ventilation Grills
Ventilation
Grills
into Adjoining
Room,
Option 1
Figure 2 - Ventilation Air From Inside Building If Applicable
Or
Remove Door into Adjoining
Room,
Option 3
Into Adjoining Room,
Option 2
12"
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two per­manent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the
National Fuel Gas Code NFPA 54/ANSI Z223.1, Section 5.3, Air for Combustion and Ventilation or Canadian Gas Code B-149.1 and 2-M95, Section 7.2 and 7.3 and/or appli-
cable local codes for required size of venti­lation grills or ducts.
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Outlet Air
Inlet Air
Figure 3 - Ventilation Air From Outdoors
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BLUE-FLAME VENT-FREE PROPANE/LP AND NATURAL GAS GREENHOUSE CO2 GENERATOR
INSTALLATION
NOTICE: The intended use of this appliance is the generation of car­bon dioxide inside greenhouses for plant production.
NOTICE: A qualified service per­son must install appliance. Fol­low all local codes.
CHECK GAS TYPE
Only use gas type specified on rating plate. If your gas supply is different, do not install appliance. Call dealer where you bought appliance for proper type appliance.
INSTALLATION ITEMS
Before installing appliance, make sure you have the items listed below.
• external regulator (Propane/LP Only, supplied by installer)
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• manual shutoff valve *
• ground joint union
• test gauge connection * (see Figure 13, page 8)
• sediment trap
• tee joint
• pipe wrench
* An A.G.A. or C.G.A. design certified
manual shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge con­nection. Purchase the optional A.G.A. or C.G.A. design certified manual shutoff valve from your dealer. See Accessories, page 15.
LOCATING APPLIANCE
This appliance is designed to be mounted on a wall.
WARNING: Maintain the mini-
mum clearances shown in Figure
4. If you can, provide greater clear­ances from floor, ceiling, and join­ing wall.
WARNING: Never install the
CO2 generator
• in a home
• in a recreational vehicle
• where flammable objects are less than 36 inches from the front, top, or sides of the appli­ance
• in high traffic areas
• in windy or drafty areas
CEILING
36"
6" Minimum From Sides Of Heater
Left Side
FLOOR
Figure 4 - Mounting Clearances As Viewed From Front of Appliance
IMPORTANT:
Vent-free CO2 generators add
Minimum
Right Side
Minimum To Floor
*
*16 3/4"
carbon dioxide and moisture to the air.
CAUTION:
• appliance pilot and burner must be at least 18 inches above floor
• locate appliance where mov­ing vehicle will not hit it
For convenience and efficiency, install CO2 generator
• where there is easy access for operation, inspection, and service
• where strong wind gusts from an open door or ventilator can not blow directly into appliance.
INSTALLING APPLIANCE TO WALL
Mounting Bracket
The mounting bracket is located on back panel of appliance. It has been taped there for shipping. Remove mounting bracket from back panel.
Mounting Bracket
Figure 5 - Mounting Bracket Location
Removing Front Panel Of CO2 Generator
1. Remove two screws near bottom cor­ners of front panel.
2. Lift straight up on grill guard until it stops. Grill guard will slide up about 1/4".
3. Pull bottom of front panel forward, then down.
4. Remove cardboard packing from grill and heat shield.
Figure 6 - Removing Front Panel Of CO2 Generator
Methods For Attaching Mounting Bracket To Wall
Only use last hole on each end of mounting bracket to attach bracket to wall. These two holes are 16 inches apart from their centers. Attach mounting bracket to wall in one of two ways.
1. Attaching to wall stud
2. Attaching to wall anchor
Attaching to Wall Stud: This method provides the strongest hold. Insert mounting screws through mounting bracket and into wall studs.
Attaching to Wall Anchor: This method allows you to attach mounting bracket to hollow walls (wall areas between studs) or to solid walls (concrete or masonry).
Decide which method better suits your needs. Either method will provide a secure hold for the mounting bracket.
Continued
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OWNER’S MANUAL
INSTALLATION
Continued
Marking Screw Locations
1. Tape mounting bracket to wall where appliance will be located. Make sure mounting bracket is level.
WARNING: Maintain minimum clearances shown in Figure 7. If you can, provide greater clear­ances from floor and joining wall.
2. Mark screw locations on wall (see Fig­ure 7).
Note:
Only mark last hole on each end of mounting bracket. Insert mounting screws through these holes only.
3. Remove tape and mounting bracket from wall.
11"
Min.
Only Insert Mounting
Screws Through Last
Adjoining Wall
Figure 7 - Mounting Bracket Clearances
Attaching Mounting Bracket To Wall
Note:
Wall anchors, mounting screws, and spacers are in hardware package. The hard­ware package is provided with appliance.
Attaching to Wall Stud Method
For attaching mounting bracket to wall studs
1. Drill holes at marked locations using
9/64" drill bit.
2. Place mounting bracket onto wall. Line
up last hole on each end of bracket with holes drilled in wall.
3. Insert mounting screws through bracket
and into wall studs.
4. Tighten screws until mounting bracket
is firmly fastened to wall studs.
16"
Hole On Each End
Floor
32 1/2"
Min.
Attaching to Wall Anchor Method
For attaching mounting bracket to hollow walls (wall areas between studs) or solid walls (concrete or masonry)
1. Drill holes at marked locations using 5/16" drill bit. For solid walls (concrete or masonry), drill at least 1" deep.
2. Fold wall anchor as shown in Figure 8.
3. Insert wall anchor (wings first) into hole. Tap anchor flush to wall.
4. For thin walls (1/2" or less), insert red key into wall anchor. Push red key to “pop” open anchor wings.
IMPORTANT:
Do not hammer key!
For thick walls (over 1/2" thick) or solid walls, do not pop open wings.
5. Place mounting bracket onto wall. Line up last hole on each end of bracket with wall anchors.
6. Insert mounting screws through bracket and into wall anchors.
7. Tighten screws until mounting bracket is firmly fastened to wall.
Figure 8 - Folding Anchor
Figure 9 - Popping Open Anchor Wings For Thin Walls
Placing Appliance On Mounting Bracket
1. Locate two horizontal slots on back panel of appliance.
2. Place appliance onto mounting bracket. Slide horizontal slots onto stand-out tabs on mounting bracket.
Horizontal Slots
Stand-Out Tab
Figure 10 - Mounting Appliance Onto Mounting Bracket
Mounting Bracket (attached to wall)
Installing Bottom Mounting Screws
1. Locate two bottom mounting holes. These holes are near bottom on back panel of appliance (see Figure 11).
2. Mark screw locations on wall.
3. Remove appliance from mounting bracket.
4. If installing bottom mounting screws into hollow or solid wall, install wall anchors. Follow steps 1 through 4 under Attach- ing To Wall Anchor Method, column 1.
If installing bottom mounting screw into wall stud, drill holes at marked lo­cations using 9/64" drill bit.
5. Replace appliance onto mounting bracket.
6. Place spacers between bottom mount­ing holes and wall anchor or drilled hole.
7. Hold spacer in place with one hand. With other hand, insert mounting screw through bottom mounting hole and spacer. Place tip of screw in opening of wall anchor or drilled hole.
8. Tighten both screws until appliance is firmly secured to wall. Do not over tighten.
Note:
Do not replace front panel at this time. Replace front panel after making gas connections and checking for leaks (see pages 8 and 9).
Figure 11 - Installing Bottom Mounting Screws
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BLUE-FLAME VENT-FREE PROPANE/LP AND NATURAL GAS GREENHOUSE CO2 GENERATOR
INSTALLATION
Continued
CONNECTING TO GAS SUPPLY
NOTICE: A qualified service per­son must connect CO2 generator to gas supply. Follow all local codes.
CAUTION: (Propane/LP Only) Never connect appliance directly to the propane/LP supply. This appliance requires an external regulator (not supplied). Install the external regulator between the appliance and propane/LP supply.
Propane/LP Only: The installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to be­tween 11 and 14 inches of water. If you do not reduce incoming gas pressure, appli­ance regulator damage could occur. Install external regulator with the vent pointing down as shown in Figure 12. Pointing the vent down protects it from freezing rain or sleet. Minimum inlet pressure shall be no less than 11 inches of water.
WARNING: Never connect appliance to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
Natural Gas Only:
IMPORTANT:
Check gas line pressure before connecting appliance to gas line. Gas line pressure must be no greater than 10.5 inches of water. If gas line pres­sure is higher, appliance regulator damage could occur. Minimum inlet pressure shall be no less than 4 inches of water.
CAUTION: Use only new, black iron or steel pipe. Inter­nally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to appliance. If pipe is too small, undue loss of pressure will occur.
Typical Inlet Pipe Diameters
30,000 Btu/Hr models 1/2" or greater
Pressure Regulator
Installation must include a manual shutoff valve, union, and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from appliance (see Figure 13).
Apply pipe joint sealant lightly to male threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged appliance valves.
CAUTION: Use pipe joint seal­ant that is resistant to liquid pe­troleum (LP) gas.
Install sediment trap in supply line as shown in Figure 13. Locate sediment trap where it is within reach for cleaning. Locate sedi­ment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into appliance controls. If sediment trap is not installed or is installed wrong, appliance may not run properly.
IMPORTANT:
Hold pressure regulator
with wrench when connecting it to gas pip­ing and/or fittings.
Note:
Burner bracket
not shown for clarity
Propane/ LP Supply Tank
External Regulator
Vent Pointing Down
Figure 12 - External Regulator with Vent Pointing Down (Propane/LP Only)
3/8" NPT Pipe
Tee Joint
Test Gauge Connection *
Figure 13 - Gas Connection
Reducer Bushing to 1/8" NPT
1/8" NPT Plug Tap
Sediment Trap
Nipple
Tee Joint Pipe Nipple Cap
Ground Joint Union
Manual Shutoff Valve *
3" Minimum
Propane/LP Only: Typical Inlet Pipe From External Regulator (11" W.C. to 14" W.C. Pressure)
Natural Only: Typical Inlet Pipe From Gas Meter (4" W.C. to 10.5" W.C. Pressure)
Cabinet
* An A.G.A. or G.G.A. design certified manual shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the optional A.G.A. or G.G.A. design certified manual shutoff valve from your dealer. See Accessories, page 15.
Continued
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OWNER’S MANUAL
INSTALLATION
Continued
CHECKING GAS CONNECTIONS
WARNING: Test all gas pip­ing and connections for leaks after installing or servicing. Cor­rect all leaks at once.
WARNING: Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
CAUTION: (Propane/LP Only) Make sure external regulator has been installed between propane/ LP supply and appliance. See guidelines under
Gas Supply
, page 8.
Pressure Testing Gas Supply Piping System
Note:
Pressure testing shall be performed in
accordance with Canadian Gas Code B-
149.1 and 2-M95, Section 5.22.
Test Pressures In Excess Of 1/2 PSIG
1. Disconnect appliance and its individual manual shutoff valve from gas supply piping system. Pressures in excess of 1/2 PSIG will damage appliance regulator.
2. Cap off open end of gas pipe where manual shutoff valve was connected.
3. Pressurize supply piping system by ei­ther using compressed air or an inert gas.
4. Check all joints of gas supply piping system. Apply mixture of liquid soap and water to gas joints. Bubbles form­ing show a leak.
5. Correct all leaks at once.
Connecting to
Test Pressures Equal To or Less Than 1/2 PSIG
1. Close manual shutoff valve (see Fig­ure 14).
2. Pressurize supply piping system by ei­ther using compressed air or an inert gas.
3. Check all joints from propane/LP sup­ply tank or main gas valve to manual shutoff valve (see Figure 15). Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak.
4. Correct all leaks at once.
Pressure Testing Appliance Gas Connections
1. Open manual shutoff valve (see Fig­ure 14).
2. Open propane/LP supply tank valve (Propane/LP Only) or main gas valve (Natural Gas Only) located on or near gas meter.
3. Make sure control knob of appliance is in the OFF position.
4. Check all joints from manual shutoff valve to control valve (see Figure 15). Apply mixture of liquid soap and wa­ter to gas joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Light appliance (see Operating CO2 Generator, page 10). Check the rest of the internal joints for leaks.
7. Turn off appliance (see T o T urn Off Gas to Appliance, page 10).
8. Replace front panel.
ON
Open
Manual Shutoff Valve
Figure 14 - Manual Shutoff Valve
POSITION
OFF
POSITION
Closed
PROPANE/LP
Control Valve
Propane/ LP Supply Tank
Location
Manual Shutoff Valve
NATURAL GAS
Control Valve Location
Gas Meter
Manual Shutoff Valve
Figure 15 - Checking Gas Joints
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BLUE-FLAME VENT-FREE PROPANE/LP AND
OFF
HIGH
PILOT
LOW
IGNITOR
NATURAL GAS GREENHOUSE CO2 GENERATOR
OPERATING CO2 GENERATOR
FOR YOUR
SAFETY READ
BEFORE LIGHTING
WARNING: If you do not fol­low these instructions exactly, a fire or explosion may result caus­ing property damage, personal injury or loss of life.
A. This appliance has a pilot which must
be lighted by hand. When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all
around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
Do not touch any electric switch; do not use any phone in your building .
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas sup­plier, call the fire department.
C. Use only your hand to push in or turn
the gas control knob. Ne ver use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualified service technician or gas supplier. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part
has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been un­der water.
LIGHTING
INSTRUCTIONS
1. STOP! Read the safety information above.
2. Make sure manual shutoff valve is fully open.
3. T urn control knob clockwise to the OFF position (see Figure 16).
4. Wait f ive (5) minutes to clear out any gas. Then smell for gas including near the floor. If you smell gas, STOP! Follow “B” in the safety in­formation at left. If you don’t smell gas, go to the next step.
5. Press in control knob and turn coun­terclockwise to the PILOT position. Keep control knob pressed in for fiv e (5) seconds (see Figure 16).
Note:
You may be running this ap­pliance for the first time after hook­ing up to gas supply. If so, the con­trol knob may need to be pressed in for 30 seconds. This will allow air to bleed from the gas system.
• If control knob does not pop up
when released, contact a qualified service person or gas supplier for repairs.
6. With control knob pressed in, push down and release ignitor button. This will light pilot. The pilot is attached to the front of burner. The burner and pilot are located behind the heat shield. If needed, keep pressing igni­tor button until pilot lights.
Note:
If pilot does not stay lit, refer
to Troubleshooting, pages 12 through
14. Also contact a qualified service person or gas supplier for repairs. Until repairs are made, light pilot with match. T o light pilot with match, see Manual Lighting Procedure.
7. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob.
Note:
If pilot goes out, repeat steps
3 through 7.
8. T urn contr ol knob counterclockwise
to the LOW position. The main burner should light. Set control knob to any level between HIGH and LOW. To turn control knob from LOW to a higher setting, pr ess in the control knob and turn counterclock­wise .
Note:
Both HIGH and LOW are locked positions. You must press in control knob before turning it from these positions.
10
CAUTION: Do not try to ad­just high/low level by using the manual shutoff valve.
Ignitor Button
Figure 16 - Control Knob In The OFF Position
Thermocouple
Figure 17 - Pilot
Control Knob
Ignitor Electrode
Pilot Burner
TO TURN OFF GAS
TO APPLIANCE
Shutting Off Appliance
1. T urn control knob clockwise to the PILOT position.
2. Press in control knob and turn clock­wise to the OFF position.
Shutting Off Burner Only (pilot stays lit)
Turn control knob clockwise to the PILOT position.
MANUAL LIGHTING
PROCEDURE
1. Remove front panel (see Figure 6, page 6).
2. Follow steps 1 through 5 under Light- ing Instructions.
3. With control knob pressed in, strik e match. Hold match to pilot until pi­lot lights.
4. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob.
5. Replace front panel.
105056
Page 11
OWNER’S MANUAL
INSPECTING BURNER
Check pilot flame pattern and burner flame pattern often.
PILOT FLAME PATTERN
Figure 18 shows a correct pilot flame pat­tern. Figure 19 shows an incorrect pilot flame pattern. The incorrect pilot flame is not touching the thermocouple. This will cause the thermocouple to cool. When the thermocouple cools, the appliance will shut down.
If pilot flame pattern is incorrect, as shown in Figure 19
• turn appliance off (see To Turn Off Gas to Appliance, page 10)
see Troubleshooting, pages 12 through 14
Thermocouple
Figure 18 - Correct Pilot Flame Pattern
Pilot Burner
BURNER FLAME PATTERN
Figure 20 shows a correct burner flame pattern. Figure 21 shows an incorrect burner flame pattern. The incorrect burner flame pattern shows yellow tipping of the flame. It also shows the flame higher than 1/2 the heat shield height.
If burner flame pattern is incorrect, as shown in Figure 21
• turn appliance off (see To Turn Off Gas to Appliance, page 10).
see Troubleshooting, pages 12 through 14
WARNING: If yellow tipping occurs, your CO2 generator could produce increased levels of car­bon monoxide. If burner flame pattern shows yellow tipping, fol­low instructions at bottom of this page.
NOTICE: Do not mistake orange flames with yellow tipping. Dirt or other fine particles enter the appliance and burn causing brief patches of orange flame.
CLEANING AND MAINTENANCE
WARNING: Turn off appliance
and let cool before cleaning.
CAUTION: You must keep con­trol areas, burner, and circulating air passageways of appliance clean. Inspect these areas of ap­pliance before each use. Have CO2 generator inspected yearly by a qualified service person. Ap­pliance may need more frequent cleaning due to excessive saw­dust, cobwebs, etc.
ODS/PILOT AND BURNER
• Use a vacuum cleaner, pressurized air , or small, soft bristled brush to clean.
CABINET
Air Passageways
• Use a vacuum cleaner or pressurized air to clean.
Exterior
• Use a soft cloth dampened with a mild soap and water mixture. Wipe the cabi­net to remove dust.
Thermocouple
Figure 19 - Incorrect Pilot Flame Pattern
105056
Pilot Burner
1/2 HEAT SHIELD HEIGHT
CORRECT FLAME PATTERN
AT HIGH POSITION
Figure 20 - Correct Burner Flame Pattern
Yellow Tipping
1/2 HEAT SHIELD HEIGHT
INCORRECT FLAME PATTERN
AT HIGH POSITION
Figure 21 - Incorrect Burner Flame Pattern
11
Page 12
BLUE-FLAME VENT-FREE PROPANE/LP AND NATURAL GAS GREENHOUSE CO2 GENERATOR
TROUBLESHOOTING
Note:
All troubleshooting items are listed
in order of operation.
OBSERVED PROBLEM
When ignitor button is pressed, there is no spark at ODS/pilot
When ignitor button is pressed, there is spark at ODS/pilot but no ignition
WARNING: Turn off and unplug appliance and let cool before servicing. Only a quali­fied service person should ser­vice and repair appliance.
POSSIBLE CAUSE
1. Ignitor electrode positioned wrong
2. Ignitor electrode broken
3. Ignitor electrode not connected to igni­tor cable
4. Ignitor cable pinched or wet
5. Broken ignitor cable
6. Bad piezo ignitor
1. Gas supply turned off or manual shutoff valve closed
2. Control knob not in PILOT position
3. Control knob not pressed in while in PILOT position
4. Air in gas lines when installed
5. Depleted gas supply (Propane/LP Only)
6. ODS/pilot is clogged
7. Gas regulator setting is not correct
CAUTION: Never use a wire, needle, or similar object to clean ODS/pilot. This can damage ODS/ pilot unit.
REMEDY
1. Replace ignitor
2. Replace ignitor
3. Reconnect ignitor cable
4. Free ignitor cable if pinched by any metal or tubing. Keep ignitor cable dry
5. Replace ignitor cable
6. Replace piezo ignitor
1. Turn on gas supply or open manual shutoff valve
2. Turn control knob to PILOT position
3. Press in control knob while in PILOT position
4. Continue holding down control knob. Repeat igniting operation until air is removed
5. Contact local propane/LP gas company
6. Clean ODS/pilot (see Cleaning and Maintenance, page 11) or replace ODS/ pilot assembly
7. Replace gas regulator
ODS/pilot lights but flame goes out when control knob is released
Burner does not light after ODS/pilot is lit
1. Control knob not fully pressed in
2. Control knob not pressed in long enough
3. Manual shutoff valve not fully open
4. Thermocouple connection loose at con­trol valve
5. Pilot flame not touching thermocouple, which allows thermocouple to cool, causing pilot flame to go out. This problem could be caused by one or both of the following: A) Low gas pressure B) Dirty or partially clogged ODS/
pilot
6. Thermocouple damaged
7. Control valve damaged
1. Burner orifice is clogged
2. Burner orifice diameter is too small
3. Inlet gas pressure is too low
1. Press in control knob fully
2. After ODS/pilot lights, keep control knob pressed in 30 seconds
3. Fully open manual shut-off valve
4.
Hand tighten until snug, then tighten 1/4 turn more
5. A) Contact local gas company
B) Clean ODS/pilot (see Cleaning and Maintenance, page 11) or replace ODS/ pilot assembly
6. Replace thermocouple
7. Replace control valve
1. Clean burner (see Cleaning and Main- tenance, page 11) or replace burner orifice
2. Replace burner orifice
3. Contact local gas company
12
105056
Page 13
TROUBLESHOOTING
Continued
OWNER’S MANUAL
OBSERVED PROBLEM
Delayed ignition of burner
Burner backfiring during combustion
Yellow flame during burner combustion
Slight smoke or odor during initial operation
Appliance produces a whistling noise when burner is lit
POSSIBLE CAUSE
1. Manifold pressure is too low
2. Burner orifice is clogged
1. Burner orifice is clogged or damaged
2. Inlet gas pressure is too low
3. Burner damaged
4. Gas regulator defective
1. Not enough air
2. Inlet gas pressure is too low
3. Gas regulator defective
1. Residues from manufacturing processes
1. Turning control knob to HIGH position when burner is cold
2. Air in gas line
3. Air passageways on appliance blocked
4.
Dirty or partially clogged burner orifice
REMEDY
1. Contact local gas company
2. Clean burner (see Cleaning and Main- tenance, page 11) or replace burner orifice
1. Clean burner (see Cleaning and Main- tenance, page 11) or replace burner orifice
2. Contact local gas company
3. Replace burner
4. Replace gas regulator
1. Check burner for dirt and debris. If found, clean burner (see Cleaning and Maintenance, page 11)
2. Contact local gas company
3. Replace gas regulator
1. Problem will stop after a few hours of operation
1. Turn control knob to LOW position and let warm up for a minute
2. Operate burner until air is removed from line. Have gas line checked by local gas company
3. Observe minimum installation clear­ances (see Figure 4, page 6)
4. Clean burner (see Cleaning and Main- tenance, page 11) or replace burner orifice
105056
Continued
13
Page 14
BLUE-FLAME VENT-FREE PROPANE/LP AND NATURAL GAS GREENHOUSE CO2 GENERATOR
TROUBLESHOOTING
Continued
WARNING: If you smell gas
WARNING ICON G 001
• Shut off gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
IMPORTANT:
Cleaning supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors.
Operating appliance where impurities in air exist may create odors.
OBSERVED PROBLEM
Appliance produces a clicking/ticking noise just after burner is lit or shut off
Appliance produces unwanted odors
Appliance shuts off in use (ODS operates)
Gas odor even when control knob is in OFF position
POSSIBLE CAUSE
1. Metal expanding while heating or con­tracting while cooling
1. Appliance burning vapors from paint, solvents, glues, etc. See statement above
2. Low fuel supply (Propane/LP Only)
3. Gas leak. See Warning statement
at top of page
1. Not enough fresh air is available
2. Low line pressure
3. ODS/pilot is partially clogged
1. Gas leak. See Warning statement
at top of page
2. Control valve defective
IMPORTANT
REMEDY
1. This is common with most CO2 gen­erators. If noise is excessive, contact qualified service person
1. Ventilate room. Stop using odor caus­ing products while appliance is running
2. Refill supply tank
3. Locate and correct all leaks (see Check- ing Gas Connections, page 9)
1.
Open window and/or door for ventilation
2. Contact local gas company
3. Clean ODS/pilot (see Cleaning and Maintenance, page 11)
1. Locate and correct all leaks (see Check- ing Gas Connections, page 9)
2. Replace control valve
Gas odor during combustion
Moisture/condensation noticed on windows
1. Foreign matter between control valve and burner
2. Gas leak. See Warning statement
at top of page
1. Not enough combustion/ventilation air.
14
1. Take apart gas tubing and remove for­eign matter
2. Locate and correct all leaks (see Check- ing Gas Connections, page 9)
1. Refer to Air for Combustion and Venti- lation requirements (page 3)
105056
Page 15
OWNER’S MANUAL
SPECIFICATIONS
RP30E-CAN RN30E-CAN
Btu (Variable) 15,000/30,000 15,000/30,000 Type Gas Propane/LP Only Natural Only Ignition Piezo Piezo Pressure Regulator Setting 8" W.C. 3" W.C. Inlet Gas Pressure (inches of water)
Maximum 14" 10.5" Minimum 11" 4"
Dimensions, Inches (H x W x D)
Appliance 23.5 x 25.9 x 8.0 23.5 x 25.9 x 8.0 Carton 26 x 27.75 x 9.63 26 x 27.75 x 9.63
Weight (pounds)
Appliance 30 30 Shipping 35 35
TECHNICAL SERVICE
You may have further questions about in­stallation, operation, or troubleshooting. If so, contact DESA International’s Technical Service Department at 1-800-323-5190.
ACCESSORIES
Purchase this CO2 generator accessory from your local dealer. If they can not supply this accessory contact DESA International’s Parts Department at 1-800-972-7879 for referral information. You can also write to the ad­dress listed on the back page of this manual.
SERVICE HINTS
When Gas Pressure Is Too Low
• pilot will not stay lit
• burner will have delayed ignition
• appliance will not produce maximum CO2
• (Propane Only) propane/LP gas supply may be low
REPLACEMENT PARTS
Note:
Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.
Parts Under Warranty
Contact authorized dealers of this product. If they can’t supply original replacement part(s) contact DESA International’s Tech­nical Service Department at 1-800-323-
5190. When calling, have ready
• your name
• your address
• model number of your CO2 generator
• how appliance was malfunctioning
• type of gas used (propane/LP or natural
gas)
• purchase date Usually, we will ask you to return the defec-
tive part to the factory.
Parts Not Under Warranty
Contact authorized dealers of this product. If they can’t supply original replacement part(s) contact DESA International’s Parts Department at 1-800-972-7879 for referral information.
When calling, have ready
• model number of your CO2 generator
• the replacement part number
When Gas Quality Is Bad
• pilot will not stay lit
• burner will produce flames and soot
• appliance will backfire when lit You may feel your gas pressure is too low or
gas quality is bad. If so, contact your local propane/LP gas supplier.
105056
MANUAL SHUT OFF VALVE ­GA5010
Manual shutoff valve with 1/8" NPT tap.
15
Page 16
BLUE-FLAME VENT-FREE PROPANE/LP AND NATURAL GAS GREENHOUSE CO2 GENERATOR
ILLUSTRATED PARTS BREAKDOWN
RP30E-CAN RN30E-CAN
3
21
22
25
26
14
20
11
4
8
5
7
10
9
16
6
12
13
17
19
24
15
8
23
18
6
2
10-1 10-2
1
ODS/PILOT
16
105056
Page 17
OWNER’S MANUAL
PARTS LIST
RP30E-CAN RN30E-CAN
This list contains replaceable parts used in your appliance. When ordering parts, follow the instructions listed under Replacement Parts on page 17 of this manual.
KEY PART NO. NUMBER DESCRIPTION QTY.
1 098304-01 Screw, #10 x 3/8" 2 2 098345-01AC Front Panel 1 3 103476-02 Grill Guard 1 4 101108-01 Clip, Grill Guard 2 5 104658-01BR Heat Shield 1 6 M11084-26 Screw, #10 x 3/8" 6 7 104102-02BR Deflector Unit 1 8 098271-03 Ignitor Cable 1 9 098249-01 Nut, M5 2 10 099059-04 ODS/Pilot, L.P. 1
100701-01 ODS/Pilot, N.G. 1 10-1 098514-01 Thermocouple 1 10-2 098594-01 Ignitor Electrode 1 11 103447-01 Burner 1 12 099387-05 3/16" Pilot Tubing 1 13 103845-03 Injector, L.P. 1
103845-04 Injector, N.G. 1 14 099066-01 Mounting Bracket 1 15 099415-06 Pressure Regulator, L.P. 1
099415-11 Pressure Regulator, N.G. 1 16 099553-01 Pilot Shield 1 17 103570-01 3/8" Outlet (Burner) Tubing 1 18 103572-01 3/8" Inlet Tubing 1 19 100068-01 Pressure Tap Fitting 1 20 100047-02 Control Valve, L.P. 1
100047-01 Control Valve, N.G. 1 21 104617-09 Cabinet 1 22 097159-04 Piezo Ignitor 1 23 098303-02 Screw, #8 x 3/8" 2 24 098276-01 1/8" NPT Plug 1 25 098354-01 Control Knob 1 26 098508-01 Valve Retainer Nut 1
105056
PARTS AVAILABLE — NOT SHOWN
098306-02 Control Position Decal 1
099261-02 Operating Instructions Decal 1
100642-01 Assembly, Hardware 1
17
Page 18
WARRANTY INFORMATION
KEEP THIS WARRANTY
Model Serial No. Date Purchased
Always specify model and serial numbers when communicating with the factory.
We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard written warranty. We make no other warranty, expressed or implied.
LIMITED WARRANTY
BLUE FLAME VENT-FREE CO2 GENERATOR
DESA Industries warrants this product to be free from defects in materials and components for two (2) years from the date of first purchase, provided that the product has been properly installed, operated and maintained in accordance with all applicable instructions. To make a claim under this warranty the Bill of Sale or cancelled check must be presented.
This warranty is extended only to the original retail purchaser. This warranty covers only the cost of part(s) required to restore this appliance to proper operating condition. Warranty part(s) MUST be obtained through authorized dealers of this product and/or DESA Industries who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty. The appliance MUST be installed by a qualified installer in accordance with all local codes and instructions furnished with the unit.
This warranty does not apply to parts that are not in original condition because of normal wear and tear, or parts that fail or become damaged as a result of misuse, accidents, lack of proper maintenance or defects caused by improper installation. Travel, diagnostic cost, labor, transportation and any and all such other costs related to repairing a defective appliance will be the responsibility of the owner.
TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT; THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL IMPLIED WARRANTIES, INCLUDING WARRANTIES OF MER­CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO TWO (2) YEARS FROM THE DATE OF FIRST PURCHASE: AND DESA INDUSTRIES’ LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND DESA INDUSTRIES SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of incidental or consequential damages, so the above limitation on implied warranties, or exclusion or limitation on damages may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights that vary from state to state.
For information about this warranty write:
DESA INDUSTRIES OF CANADA, INC.
Mississauga, Ontario, Canada L5N 2K7 Telephone/Téléphone 905-826-8010 Fax/Télécopieur 905-826-8236 Email desacan@sympatico.ca
105056 01
NOT A UPC
105056-01 REV. A 09/98
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