Desa RCLP35B User Manual

CANADIAN PROPANE
CONSTRUCTION
HEATER
OWNER’S MANUAL
Model RCLP35B
IMPORTANT Read and understand this manual before assembling, starting, or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.
!
GENERAL HAZARD WARNING:
FAILURE TO COMPLY WITH THE PRECAUTIONS AND INSTRUC­TIONS PROVIDED WITH THIS HEATER, CAN RESULT IN DEATH, SERIOUS BODILY INJURY AND PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE, EXPLOSION, BURN, ASPHYXIATION, CARBON MONOXIDE POISONING, AND/OR ELECTRICAL SHOCK.
IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS AN INSTRUCTIONS MANUAL, LABELS, ETC. CONTACT THE MANUFACTURER.
35,000 BTU/Hr CANADIAN PROPANE CONSTRUCTION HEATER
SAFETY INFORMATION
WARNINGS
WARNING ICON G 001
WARNING: FIRE, BURN, IN­HALATION, AND EXPLOSION HAZARD. KEEP SOLID COMBUS­TIBLES, SUCH AS BUILDING MA­TERIALS, PAPER OR CARD­BOARD, A SAFE DISTANCE AWAY FROM THE HEATER AS RECOMMENDED BY THE IN­STRUCTIONS. NEVER USE THE HEATER IN SPACES WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE COMBUSTIBLES, OR PRODUCTS SUCH AS GASO­LINE, SOLVENTS, PAINT THIN­NER, DUST PARTICLES OR UN­KNOWN CHEMICALS.
WARNING: NOT FOR HOME OR RECREATIONAL VEHICLE USE.
The heater is designed for use as a construc­tion heater in accordance with ANSI Z83.7•CGA2.14. Other standards govern the use of fuel gases and heating products for specific uses. Your local authority can advise you about these. The primary pur­pose of construction heaters is to provide temporary heating of buildings under con­struction, alteration or repair. Properly used, the heater provides safe economical heat­ing. Products of combustion are vented into the area being heated.
We cannot foresee every use which may be made of our heaters. Check with your local
fire safety authority if you have questions about heater use.
Other standards govern the use of fuel gases and heat producing products for specific uses. Your local authorities can advise you about these.
Carbon Monoxide Poisoning: Some people are more affected by carbon monox­ide than others. Early signs of carbon mon­oxide poisoning resemble the flu, with head­aches, dizziness, and/or nausea. If you have.
these signs, the heater may not be working properly. Get fresh air at once! Check for proper ventilation and have heater serviced
Propane Gas: Propane gas is odorless. An odor-making agent is added to propane gas. The odor helps you detect a propane gas leak. However, the odor added to propane gas may fade. Propane gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
Install and use heater with care. Follow all local ordinances and codes. In the absence of local ordinances and codes, refer to the Standard for Storage and
Handling of Liquefied Petroleum Gas, ANSI/NFPA 58 and the Natural Gas Installation Code, CAN/CGA B149.2.
This instructs on the safe storage and handling of propane gases.
Use only the electrical voltage and frequency specified on model plate.
The electrical connections and grounding of the heater shall follow the National Electric Code, ANSI/NFPA 70, or Canadian Electrical Code, Part 1.
Electrical grounding instructions — This appliance is equipped with a three­prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle.
Use only a three-prong, grounded extension cord.
Use only the hose and factory preset regulator provided with the heater.
Use only propane gas set up for vapor withdrawal.
Provide adequate ventilation. Before using heater, provide at least a one­square-foot (0.09 m2) opening of fresh, outside air. This heater produces carbon monoxide, which is listed by the State of California as a reproductive toxin under Proposition 65.
For indoor use only. Do not use heater outdoors.
Do not use heater in occupied dwellings or in living or sleeping quarters.
Do not use heater below ground level. Propane gas is heavier than air . If a leak occurs, propane gas will sink to the lowest possible level.
Keep appliance area clear and free from combustible materials, gasoline, paint thinner, and other flammable vapors and liquids. Do not use heater in areas with high dust content.
Minimum heater clearances from combustibles:
Outlet: 6 Ft. (1.8 m) Sides: 2 Ft. (60 cm ) T op: 6 Ft. (1.8 m) Rear: 2 Ft. (60 cm)
Keep heater at least six feet (2 m) from propane tank(s). Do not point heater at propane tank(s) within 20 feet (6 m).
Keep propane tank(s) below 100° F (38 °C).
Check heater for damage before each use. Do not use a damaged heater.
Check hose before each use of heater. If highly worn or cut, replace before using heater.
Locate heater on stable and level surface if heater is hot or operating.
Not intended for use on finished floors.
Never block air inlet (rear) or air outlet (front) of heater.
Keep heater away from strong drafts, water spray, rain, or dripping water.
Do not leave heater unattended.
Keep children and animals away from heater.
Never move, handle, or service a hot, operating, or plugged-in heater. Se vere burns may result. W ait 20 minutes after turning heater off.
To prevent injury, wear gloves when handling heater.
Never attach duct work to heater.
Do not alter heater. Keep heater in its original state.
Do not use heater if altered.
Turn off propane supply and unplug heater when not in use.
Use only original replacement parts. This heater must use design-specific parts. Do not substitute or use generic parts. Improper replacement parts could cause serious or fatal injuries.
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PRODUCT IDENTIFICATION
Hot Air Outlet (Front)
Heater Base
OWNER’S MANUAL
Shell
Handle
Motor
Fan Guard
Figure 1 - 35,000 BTU/Hr Model
UNPACKING
Piezo Ignitor Button
Automatic Control Valve Button
Power Cord
Inlet
Connector
Hose /Regulator Assembly
THEORY OF OPERATION
1. Remove all packing items applied to heater for shipment. Keep plastic cover caps (attached to inlet connector and hose/regulator assembly) for storage.
2. Remove all items from carton.
3. Check all items for shipping damage. If heater is damaged, promptly inform dealer where you bought heater.
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The Fuel System: The hose/regulator assembly attaches to the propane gas sup­ply. This provides fuel to the heater.
The Air System: The motor turns the fan. The fan pushes air into and around the combustion chamber. This air is heated and provides a stream of clean, hot air.
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The Ignition System: The piezo ignitor lights the burner.
The Automatic Control System: This system causes the heater to shut down if the flame goes out.
35,000 BTU/Hr CANADIAN PROPANE CONSTRUCTION HEATER
Combustion Chamber
Clean Heated Air Out (Front)
Air for Combustion
Air For Combustion Air For Heating
Figure 2 - Cross Section Operational View
Air for Heating
PROPANE SUPPLY
Propane gas and propane tank(s) are to be furnished by the user.
Use this heater only with a propane vapor withdrawal supply system. See Chapter 5 of the Standard for Storage and Handling of
Liquefied Petroleum Gas, ANSI/NFPA 58
and/or CAN/CGA B149.2. Your local li- brary or fire department will have this book­let.
The amount of propane gas ready for use from propane tanks varies. Two factors de­cide this amount:
1. The amount of propane gas in tank(s)
2. The temperature of tank(s)
This heater is designed to operate with a minimum 20-pound (9 kg) propane tank. You may need two or more tanks or one larger tank in colder weather. Use a 100­pound (45 kg) tank for longer operation or in very cold weather. Less gas is vaporized at lower temperatures. Your local propane gas dealer will help you select the proper supply system. The minimum surrounding air temperature rating for each heater is ­20°F (-29°C).
Average Temp.°F (°C) No. Of Tanks At Tank Location (100lb/45kg)
40 (4.4) 1 32 (0) 1 20 (6.7) 1 10 (-12) 1 0 (-18) 1
-10 (-23) 2
-20 (-29) 2
Fan
Motor
Cool Air In (Back)
Hose/Regulator Assembly
INSTALLATION
WARNING: Review and under­stand the warnings in the Safety Information Section, page 2. They are needed to safely operate this heater. Follow all local codes when using this heater.
WARNING: Test all gas pip­ing and connections for leaks after installation or servicing. Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
1. Provide propane supply system (see Propane Supply).
2. Connect POL fitting on hose/regulator assembly to propane tank(s). T urn POL fitting counterclockwise into threads on tank. Tighten firmly using wrench.
IMPORTANT
that hose leaving the regulator is in a horizontal position (see Figure 3). This places the regulator vent in the proper position to protect it from the weather.
Propane Supply Valve
Propane Tank
Figure 3 - Regulator Position
: Position regulator so
Regulator
POL
Hose
3. Connect hose to inlet connector. Tighten firmly using a wrench.
IMPORTANT
needed. Install extra hose or piping between hose/regulator assembly and propane tank. You must use the regulator supplied with heater.
Inlet Connector
Figure 4 - Hose and Inlet Connector
4. Open propane supply valve on propane tank(s) slowly. slowly, excess-flow check valve on propane tank may stop gas flow . If this happens, close propane supply valve and open again slowly.
5. Check all connections for leaks. Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak that must be corrected.
WARNING: Never use an open ame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak that must be cor­rected. Correct all leaks at once.
6. Close propane supply valve.
: Use extra hose or piping if
Hose
Note:
If not opened
VENTILATION
WARNING: Provide at least a one square foot (0.09m2) opening of fresh, outside air while run­ning heater. If proper fresh, out­side air ventilation is not pro­vided, carbon monoxide poison­ing can occur. Provide proper fresh, outside air ventilation be­fore running heater.
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OWNER’S MANUAL
OPERATION
WARNING: Review and under­stand the warnings in the Safety Information section, page 2. They are needed to safely operate this heater. Follow all local codes when using this heater.
To Start Heater
1. Follow all installation, ventilation, and safety information.
2. Locate heater on stable and level surface. Make sure strong drafts do not blow into front or rear of heater.
3. Plug power cord of heater into a three­prong, grounded extension cord. Extension cord must be at least six feet (2 m) long. Extension cord must be UL/ CSA listed.
Extension Cord Wire Size Requirements
Up to 50 feet (15 m) long, use 18 AWG rated cord.
51 to 100 feet (16 to 30 m) long, use 16 AWG rated cord.
101 to 200 feet (31 to 60 m) long, use 14 AWG rated cord.
4. Plug extension cord into a 120 volt/60 hertz, 3-hole, grounded outlet. Motor will start. Fan will turn, forcing air out front of heater.
5. Open propane supply valve on propane tank(s) slowly.
Note
: If not opened slowly , excess-flow check valve on propane tank may stop gas flow . If this happens, close propane supply valve and open again slowly.
WARNING: Be sure motor and fan are running before pushing in automatic control valve but­ton. Flames could flash outside heater if motor and fan are not running.
6. Push in and hold automatic control valve button (see Figure 5). Push piezo ignitor button (see Figure 5). You may need to push piezo ignitor button 3-8 times until the burner lights. When burner lights, keep automatic control valve button pushed in. Release b utton after 30 seconds.
Note
: If heater fails to ignite, hose may have air in it. If so, keep automatic control valve button pressed and wait 20 seconds. Release automatic control valve button and wait 20 seconds for unburned fuel to exit heater . Repeat step 6.
Piezo Ignitor Button
Automatic Control Valve Button
Figure 5 - Automatic Control Valve Button and Piezo Ignitor Button
Notice: If heater is unplugged or power
outage occurs while heater is running, the thermal limit device will stop fuel flow. A few seconds occur before the thermal limit device activates. During this short time, flames may appear outside the heater. This is normal. The flames will go out when thermal limit device activates.
To Stop Heater
1. Tightly close propane supply valve on propane tank(s). Allow heater to burn remaining fuel in hose.
2. Wait a few seconds. Heater will burn gas left in supply hose.
3. Unplug heater.
To Restart Heater
1. W ait fiv e minutes after stopping heater .
2. Repeat steps under To Start Heater.
STORAGE
CAUTION: Disconnect heater
from propane supply tank(s).
1. Store propane tank(s) in safe manner. See Chapter 5 of Standard for Storag e
and Handling of Liquefied Petroleum Gases, ANSI/NFPA 58 and/or CAN/ CGA B149.2. Follow all local codes.
Always store propane tanks outdoors.
2. Place plastic cover caps over brass fittings on inlet connector and hose/ regulator assembly.
3. Store in dry, clean, and safe place. Do not store hose/regulator assembly inside heater combustion chamber.
4. When taking heater out of storage, always check inside of heater. Insects and small animals may place foreign objects in heater. Remove motor and other internal parts if needed to remove foreign objects (see Service Procedur es, page 7).
MAINTENANCE
WARNINGS
Never service heater while it is plugged in, connected to pro­pane supply, operating, or hot. Severe burns and electrical shock can occur.
Keep heater clear and free from combustible materials, gaso­line, and other flammable va­pors and liquids.
Do not block the flow of com­bustion or ventilation air.
1. Keep heater clean. Clean heater annually or as needed to remove dust and debris. If heater is dirty or dusty, clean heater with a damp cloth. Use household cleaners on difficult spots.
2. Inspect heater before each use. Check connections for leaks. Apply mixture of liquid soap and water to connections. Bubbles forming show a leak. Correct all leaks at once.
3. Inspect hose/regulator assembly before each use. If hose is highly worn or cut, replace.
4. Have heater inspected yearly by a qualified service agency.
5. Keep inside of heater free from combustible and foreign objects. Remove motor and other internal parts if needed to clean inside of heater (see Service Procedures, page 7.
6. Clean fan blades each season or as needed (see Fan, page 8).
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35,000 BTU/Hr CANADIAN PROPANE CONSTRUCTION HEATER
TROUBLESHOOTING
WARNING: Never service heater while it is plugged in, connected to propane supply, operating, or hot. Severe burns and electrical shock can occur.
OBSERVED FAULT POSSIBLE CAUSE REMEDY
Fan does not turn when heater is plugged in
Heater will not ignite.
No electrical power to heater
Fan hitting inside of heater shell
Fan blades bent
Defective motor
User did not follow installation or opera­tion instructions properly
No spark at ignitor. To test for spark, follow step 9 under Ignitor, page 9. If you see spark at ignitor, have heater serviced by qualified service person. If no spark seen:
A) Loose or disconnected ignitor wire B) Wrong spark gap C) Piezo ignitor loose D) Bad ignitor electrode
Check voltage to electrical outlet. If voltage is good, check heater power cord for breaks.
Adjust motor/fan guard to keep fan from hitting inside of heater shell. Bend fan guard if necessary.
Replace fan. See Fan, page 7.
Replace motor. See Motor, page 7.
Repeat installation and operation instructions. See Installation, page 4 and Operation, page 5.
A) Check ignitor wire. Tighten or reattach loose ignitor wire. See Figure 13, page 8 for ignitor wire location.
B) Set gap between ignitor electrode and target plate to .17" (4.3 mm).
C) Tighten nut holding piezo ignitor to base of heater.
D) Replace ignitor electrode. See Ignitor, page 8.
Heater shuts down while run­ning.
High surrounding air temperature caus­ing thermal limit device to shut down heater.
Restricted air flow
Damaged fan
Excessive dust or debris in surrounding area
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This can happen when running heater in tempera­tures above 85°F (29°C). Run heater in cooler temperatures.
Check heater inlet and outlet. Remove any obstruc­tions.
Replace fan. See Fan, page 7.
Clean heater. See Maintenance, page 5.
WARNING: Use only in areas free of
high dust content.
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OWNER’S MANUAL
SERVICE PROCEDURES
WARNING: Never service heater while it is plugged in, con­nected to propane supply, oper­ating, or hot. Severe burns and electrical shock can occur.
ELECTRICAL SYSTEM
The entire electrical system for this heater is contained within the motor. If any part of the electrical system is damaged, you must re­place motor.
MOTOR
1. Remove three screws that attach fan guard to heater shell.
2. Remove motor and fan guard from heater shell (see Figure 6).
4. Remove fan. Be careful not to damage the fan blade pitch.
5. Remove three nuts that attach fan guard to motor using nut-driver. Remove fan guard from motor (see Figure 8).
Figure 8 - Removing or Attaching Fan Guard from Motor
6. Discard old motor.
7. Attach fan guard to new motor with three nuts. When attaching fan guard to motor, you must position power cord as shown in Figure 8. Tighten nuts firmly.
8. Place fan onto motor shaft of new motor.
IMPORTANT
motor shaft, make sure part number stamped on fan is facing motor . Attach fan nut to end of motor shaft. Tighten fan nut firmly.
9. Place motor and fan guard into rear of heater shell. Make sure power cord is properly located (see Figure 9).
: When placing fan onto
10. Insert three screws through heater shell and into fan guard. Tighten screws firmly.
FAN
1. Remove three screws that attach fan guard to heater shell.
2. Remove motor and fan guard from heater shell (see Figure 10).
Figure 10 - Removing Motor and Fan Guard from Heater
3. Use pliers to remove the fan nut from front of motor shaft (see Figure 11).
Fan Nut
Figure 6 - Removing Motor and Fan Guard from Heater
3. Use pliers to remove the fan nut from front of motor shaft (see Figure 7).
Fan Nut
Figure 7 - Removing Fan Nut from Motor Shaft
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Figure 11 - Removing Fan Nut from Motor Shaft
4a. If replacing fan, remove old fan and
discard. Go to step 7.
4b. If cleaning fan, remove fan. Be careful
not to damage the fan blade pitch.
5. Clean fan using soft cloth moistened with kerosene or solvent.
6. Dry fan thoroughly.
Figure 9 - Replacing Motor and Fan Guard into Heater
Continued
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35,000 BTU/Hr CANADIAN PROPANE CONSTRUCTION HEATER
SERVICE PROCEDURES
(Continued)
Piezo
7. Place fan onto motor shaft.
IMPORTANT
motor shaft, make sure part number stamped on fan is facing motor.
8. Attach fan nut to end of motor shaft. Tighten fan nut firmly.
9. Place motor and fan guard into rear of heater shell. Make sure power cord is properly located (see Figure 12).
: When placing fan onto
Ignitor Wire
Figure 13 - Removing Ignitor Wire from Piezo Ignitor
Bushing
Underside of Heater Base
Figure 15 - Clearance between Ignitor Electrode and Target Plate
Target
Gap
Ignitor
Figure 12 - Replacing Motor and Fan Guard into Heater
10. Insert three screws through heater shell and into fan guard. Tighten screws firmly.
IGNITOR
1. Remove motor and fan guard from hea
ter (see Motor, page 7, steps 1 and 2).
2. Remove black ignitor wire from piezo ignitor. Access ignitor wire through underside of heater base (see Figure
13). Push wire up through bushing in heater shell.
3. Remove ignitor mounting screw from rear head using nut-driver or standard screwdriver (see Figure 14).
Rear Head
Ignitor
Ignitor Mounting
Figure 14 - Removing Ignitor Mounting Screw and Ignitor
4. Remove ignitor from rear head.
5. Install new ignitor. Attach ignitor to rear head with ignitor mounting screw.
6. Run ignitor wire from new ignitor through bushing in heater shell. Attach ignitor wire to piezo ignitor.
7. Set gap between ignitor electrode and targ
et plate to .17" (4.3
(see Figure 15).
8. Test for spark.
mm)
WARNING: Make sure heater is disconnected from propane supply. Heater could ignite caus­ing severe burns.
Push piezo ignitor button and watch forspark between ignitor electrode and target plate.
9. Place motor and fan guard into rear of heater shell (see Motor, page 7, steps 9 and 10).
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OWNER’S MANUAL
SPECIFICATIONS
Output Rating (BTU/Hr) 35,000 (33,175 kJ/Hr) Fuel Propane Vapor Only Fuel Consumption
Gallons (Liters)/Hour .38 (1.44) Pounds (Kg)/Hour 1.6 (0.73)
Supply Pressure To Regulator
Minimum (for purposes 10 psi (69 kPa) of input adjustment)
Maximum Tank Pressure or 200 psi (1380 kPa) Regulator Outlet Pressure 11" (28 cm) WC Manifold Pressure 10.8" (27.4 cm) WC Hot Air Output (CFM Approx) 175 (4.95 m3) Motor 2735 RPM Electric Input 120 volt/60 hertz Amperage 2 Ignition Manual, Piezo Weight
Heater 14.5 lb (6.58 kg)
Shipping 16 lb (7.27 kg) Size - L x W x H
Heater 18.5 x 7.7 x 12.8 in (47 x 19.6 x 32.5 cm) Temperature Range for Heater Operation -20° F to 85° F (-6.7 to 29.5°C)*
* When running heater in temperatures above 85° F (29.5°C), high internal temperatures may cause thermal limit device to shut down heater.
ACCESSORIES
Purchase accessories and parts from your nearest dealer or service center. If your dealer or service center can not supply an accessory or part, call DESA Industries’ Parts Department at 905-826-8010. You can also write to the address listed on the back page of this manual.
Part Number Description
LPA1020 10' Rubber Hose with
Brass Fitting
U.L. listed.
LPA2110 Propane Gas Regulator
U.L. listed.
LPA3090 Hose/Regulator Assembly
U.L. listed.
LPA4020 Fuel Gas Connector
Connects regulator to all standard propane tanks.
U.L. and A.G.A. listed.
TECHNICAL SERVICE
You may have further questions about this heater. If so, contact DESA International’s Technical Service Department at 1-800-323-
5190.
REPLACEMENT PARTS
WARNING: Use only original replacement parts. This heater must use design-specific parts. Do not substitute or use generic parts. Improper replacement parts could cause serious or fatal inju­ries. This will also protect your warranty coverage for parts re­placed under warranty.
PARTS UNDER WARRANTY
Contact authorized dealers of this product. If they cannot supply original replacement part(s), call DESA Industries at 1-905-826-
8010. When calling DESA Industries, have ready:
• your name
• your address
• model number of your heater
• how heater was malfunctioning
• purchase date
In most cases, we will ask you to return the defective part to the factory.
PARTS NOT UNDER WARRANTY
Contact authorized dealers of this product. If they cannot supply original replacement part(s), call DESA Industries’ Parts Depart­ment at 905-826-8010. When calling DESA Industries, have ready:
• model number of your heater
• the replacement part number
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