Desa RCLP155B User Manual

CANADIAN PROPANE
CONSTRUCTION
HEATER
OWNER’S MANUAL
MODEL: RCLP155B
IMPORTANT: Read and understand this manual before assembling, starting, or servic­ing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.
GENERAL HAZARD WARNING:
FAILURE TO COMPLY WITH THE PRECAUTIONS AND INSTRUC­TIONS PROVIDED WITH THIS HEATER, CAN RESULT IN DEATH, SERIOUS BODILY INJURY AND PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE, EXPLOSION, BURN, ASPHYXIATION, CARBON MONOXIDE POISONING, AND/OR ELECTRICAL SHOCK.
ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW THE INSTRUCTIONS SHOULD USE OR SERVICE THIS HEATER.
IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS AN INSTRUCTIONS MANUAL, LABELS, ETC. CONTACT THE MANUFACTURER.
CANADIAN RCLP155B PROPANE CONSTRUCTION HEATER
SAFETY INFORMATION
WARNINGS
WARNING ICON G 001
WARNING: FIRE, BURN, IN­HALATION, AND EXPLOSION HAZARD. KEEP SOLID COMBUS­TIBLES, SUCH AS BUILDING MA­TERIALS, PAPER OR CARD­BOARD, A SAFE DISTANCE AWAY FROM THE HEATER AS RECOMMENDED BY THE IN­STRUCTIONS. NEVER USE THE HEATER IN SPACES WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE COMBUSTIBLES, OR PRODUCTS SUCH AS GASO­LINE, SOLVENTS, PAINT THIN­NER, DUST PARTICLES OR UN­KNOWN CHEMICALS.
WARNING: NOT FOR HOME OR RECREATIONAL VEHICLE USE.
The heater is designed for use as a construc­tion heater in accordance with ANSI Z83.7•CGA2.14. Other standards govern the use of fuel gases and heating products for specific uses. Your local authority can advise you about these. The primary pur­pose of construction heaters is to provide temporary heating of buildings under con­struction, alteration or repair. Properly used, the heater provides safe economical heat­ing. Products of combustion are vented into the area being heated.
We cannot foresee every use which may be made of our heaters. Check with your local
fire safety authority if you have questions about heater use.
Other standards govern the use of fuel gases and heat producing products for specific uses. Your local authorities can advise you about these.
Carbon Monoxide Poisoning: Some people are more affected by carbon monox­ide than others. Early signs of carbon mon­oxide poisoning resemble the flu, with head­aches, dizziness, and/or nausea. If you have
these signs, the heater may not be working properly. Get fresh air at once! Check for proper ventilation and have heater serviced.
Propane Gas: Propane gas is odorless. An odor-making agent is added to propane gas. The odor helps you detect a propane gas leak. However, the odor added to propane gas may fade. Propane gas may be present even though no odor exists.
Make certain you read and understand all Warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
Install and use heater with care. Fol­low all local ordinances and codes. In the absence of local ordinances and codes, refer to the Standard for Stor-
age and Handling of Liquefied Petro­leum Gas, ANSI/NFP A 58 and the Natu­ral Gas Installation Code, CAN/CGA B149.2. This instructs on the safe stor-
age and handling of propane gases.
Use only the electrical voltage and fre­quency specified on model plate.
The electrical connections and ground­ing of the heater shall follow the 0
Electrical grounding instructions — This appliance is equipped with a three­prong (grounding) plug for your pro­tection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle.
Use only a three-prong, grounded ex­tension cord.
Use only the hose and factory preset regulator provided with the heater.
Use only propane gas set up for vapor withdrawal.
Provide adequate ventilation. Before us­ing heater, provide at least a 0.28 m2 (3 ft.2) opening of fresh, outside air for each 100,000 Btu/Hr of rating. This heater pro­duces carbon monoxide, which is listed by the State of California as a reproduc­tive toxin under Proposition 65.
For indoor use only. Do not use heater outdoors.
Do not use heater in occupied dwell­ings or in living or sleeping quarters.
Do not use heater below ground level. Propane gas is heavier than air . If a leak occurs, propane gas will sink to the
lowest possible level.
Keep appliance area clear and free from combustible materials, gasoline, paint thinner, and other flammable vapors and liquids. Do not use heater in areas with high dust content.
Minimum heater clearances from com­bustibles: Outlet: 2.50 m (8 ft.) Sides: 60 cm (2 ft.) Top: 2 m (6 ft.) Rear: 60 cm (2 ft.)
Keep heater at least 2 meters (6 feet) from propane tank(s). Do not point heater at propane tank(s) within 6 meters (20 feet).
Keep propane tank(s) below 38˚ C (100° F).
Check heater for damage before each use. Do not use a damaged heater.
Check hose before each use of heater. If highly worn or cut, replace before using heater.
Locate heater on stable and level sur­face if heater is hot or operating.
Not intended for use on finished floors.
Never block air inlet (rear) or air outlet (front) of heater.
Keep heater away from strong drafts, water spray, rain, or dripping water.
Do not leave heater unattended.
Keep children and animals away from heater.
Never move, handle, or service a hot, operating, or plugged-in heater. Se vere burns may result. Wait 20 minutes af­ter turning heater off.
To prevent injury, wear gloves when handling heater.
Never attach duct work to heater.
Do not alter heater. Keep heater in its original state.
Do not use heater if altered.
Turn off propane supply and unplug heater when not in use.
Use only original replacement parts. This heater must use design-specific parts. Do not substitute or use generic parts. Improper replacement parts could cause serious or fatal injuries.
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OWNER’S MANUAL
PRODUCT IDENTIFICATION
Hot Air Outlet (Front)
Lower Shell
On/Off Switch
Generic LP 155
Upper Shell
LP-PFA/PV 008B
Inlet Connector
Handle
UNPACKING
1. Remove all packing items applied to heater for shipment. Keep plastic cover caps (attached to inlet connector and hose/regulator assembly) for storage.
2. Remove all items from carton.
3. Check all items for shipping damage. If heater is damaged, promptly inform dealer where you bought heater.
Fan Guard
Power Cord
Hose /Regulator Assembly
Figure 1 - Model RCLP155B
THEORY OF OPERATION
The Fuel System
The hose/regulator assembly attaches to the propane gas supply. The propane gas moves through the solenoid valve and out the nozzle.
The Air System
The motor turns the fan. The fan pushes air into and around the combustion chamber. This air is heated and provides a stream of clean, hot air.
The Ignition System
The direct spark ignitor (DSI) sends voltage to the spark plug/ignitor. The spark plug/ ignitor ignites the fuel and air mixture.
THE SAFETY CONTROL SYSTEM
This system causes the heater to shut down if the flame goes out.
Combustion Chamber
Clean Heated Air Out (Front)
Air For Combustion Fuel
Air For Combustion And Heating
Figure 2 - Cross Section Operational View
Nozzle
DSI
Solenoid Valve
Fan
On/Off Switch
Fuel
Motor
Cool Air In (Back)
Power Cord
Hose/Regulator Assembly
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CANADIAN RCLP155B PROPANE CONSTRUCTION HEATER
PROPANE SUPPLY
Propane gas and propane tank(s) are to be furnished by the user.
Use this heater only with a propane vapor withdrawal supply system. See Chapter 5 of the Standard for Storage and Handling of
Liquefied Petroleum Gas, ANSI/NFPA 58
and/or CAN/CGA B149.2. Your local library or fire department will have this booklet.
The amount of propane gas ready for use from propane tanks varies. Two factors de­cide this amount:
1. The amount of propane gas in tank(s)
2. The temperature of tank(s) The chart below shows the number of 45 kg
(100 lb) tanks needed to run this heater. Do not operate this product with any tank
smaller than 45 kg (100 lb).
Temperature ˚C (°F) At Tank Location
0 (32)
6.7 (20)
-12 (10)
-18 (0)
-23 (-10)
-29 (-20)
Less gas is vaporized at lower temperatures. You may need two or more 45 kg (100 lb) tanks or one larger tank in colder weather. Your local propane gas dealer will help you select the proper supply system. The mini­mum surrounding-air temperature rating for each heater is -29 °C (-20 °F).
Number of
tanks
2 2 3 3
(Use larger
tank)
INSTALLATION
WARNING: Review and un-
derstand the warnings in the
Safety Information
2. They are needed to safely op­erate this heater. Follow all local codes when using this heater.
WARNING: Test all gas piping and connections for leaks after installing or servicing. Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
1. Provide propane supply system (see Propane Supply, column 1).
2. Connect POL fitting on hose/regulator assembly to propane tank(s). Turn POL fitting counterclockwise into threads on tank. Tighten firmly using wrench. Tighten regulator with vent pointing over the hose (see Figure 3).
3. Connect hose to inlet connector. Tighten firmly using a wrench (see Fig­ure 4).
IMPORTANT:
may be used if needed. Install extra hose or piping between hose/regulator assembly and propane tank. You must use the regulator supplied with heater .
4. Open propane supply valve on propane tank(s) slowly. slowly , excess-flow check v alve on pro­pane tank may stop gas flow. If this happens, close propane supply valve and open again slowly.
5. Check all connections for leaks.
section, page
Extra hose or piping
Note:
If not opened
WARNING: Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
6. Close propane supply valve.
Supply
Regulator
Valve
Propane Tank
Figure 3 - Regulator With Vent Pointing Over Hose
Inlet Connector
Figure 4 - Hose and Inlet Connector
Hose
Vent (pointing over hose)
POL Fitting
Hose
4
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OWNER’S MANUAL
VENTILATION
WARNING: Follow the mini­mum fresh, outside air ventila­tion requirements. If proper fresh, outside air ventilation is not pro­vided, carbon monoxide poison­ing can occur. Provide proper fresh, outside air ventilation be­fore running heater.
Provide a fresh air opening of at least 0.28 m (3 ft2) for each 100,000 Btu/Hr rating. Provide extra fresh air if more heaters are being used.
OPERA TION
WARNING: Review and un­derstand the warnings in the
Safety Information
2. They are needed to safely op­erate this heater. Follow all local codes when using this heater.
TO START HEATER
1. Follow all installation, ventilation and safety information.
2. Locate heater on stable and level sur­face. Make sure strong drafts do not blow into front or rear of heater.
3. Plug power cord of heater into a three­prong, grounded extension cord. Exten­sion cord must be at least 2 m (6 ft) long. Extension cord must be UL/CGA listed.
Extension Cord Size Requirement
Up to 15 m (50 ft) long, use 18 AWG rated cord.
16 to 30 m (51 to 100 ft) long, use 16 AWG rated cord.
31 to 60 (101 to 200 ft) long, use 14 AWG rated cord.
4. Plug extension cord into a 120 volt/60 hertz, three-hole, grounded outlet.
5. Open propane supply valve on propane tank(s) slowly. slowly , excess-flo w check valve on pro­pane tank may stop gas flow. If this happens, close propane supply valve and open again slowly.
section, page
Note:
If not opened
6. Turn on/of f switch to the ON position. Heater will start within twenty seconds.
Note:
If heater does not start, turn on/ off switch to the OFF position. W ait ten seconds for safety control to reset, then try again.
TO STOP HEATER
1. Tightly close propane supply valve on propane tank(s). Allow heater to burn remaining fuel in hose.
2. Wait a few seconds. Heater will burn
2
gas left in supply hoses.
3. Turn on/of f switch to the OFF position.
4. Unplug heater.
STORAGE
CAUTION: Disconnect heater
from propane supply tank(s).
1. Store propane tank(s) in safe manner. See Chapter 5 of Standard for Stora ge
and Handling of Liquefied Petroleum Gases, ANSI/NFPA 58 and/or CAN/ CGA B149.2. Follow all local codes.
2. Place plastic cover caps over brass fit­tings on inlet connector and
hose/regulator assembly.
3. Store in dry, clean, and safe place. Do not store hose/regulator assembly in­side heater combustion chamber.
4. When taking heater out of storage, al­ways check inside of heater. Insects and small animals may place foreign objects in heater. K eep inside of heater free from combustible and foreign objects.
MAINTENANCE
WARNING: Never service heater while it is plugged in, con­nected to propane supply, oper­ating, or hot. Severe burns and electrical shock can occur.
1. Keep heater clean. Clean heater annu­ally or as needed to remove dust and debris. If heater is dirty or dusty , clean heater with a damp cloth.
2. Inspect heater before each use. Check connections for leaks. Apply mixture of liquid soap and water to connections. Bubbles forming show a leak. Correct all leaks at once.
3. Inspect hose/regulator assembly before each use. If hose is highly worn or cut, replace.
4. Have heater inspected yearly by a quali­fied service agency.
5. Keep inside of heater free from com­bustible and foreign objects.
PREVENTATIVE MAINTENANCE SCHEDULE
WARNING: Never service heater while it is plugged in, con­nected to propane supply, oper­ating, or hot. Severe burns and electrical shock can occur.
Item How Often How To
Fan Clean every 500 See Fan,
hours of operation page 6 or as needed
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CANADIAN RCLP155B PROPANE CONSTRUCTION HEATER
SERVICE PROCEDURES
WARNING: Never service heater while it is plugged in, con­nected to propane supply, oper­ating, or hot. Severe burns and electrical shock can occur.
UPPER SHELL REMOVAL
1. Remove screws along each side of heater using 5/16" nut-driver. These screws attach upper and lower shells together.
2. Lift or slide upper shell off.
3. Remove fan guard.
FAN
Figure 5 - Upper Shell Removal
Fan
Motor
IMPORTANT:
shaft before removing motor from heater. The weight of the motor resting on the fan could damage the fan pitch.
1. Remove upper shell (see above).
2. Use 1/8" hex wrench to loosen setscrew which holds fan to motor shaft.
3. Slip fan off motor shaft.
4. Clean fan using soft cloth moistened with kerosene or solvent.
5. Dry fan thoroughly.
6. Replace fan on motor shaft. Make sure setscrew is touching back of flat sur­face on motor shaft (see Figure 8).
7. Place setscrew on flat of shaft. T ighten setscrew firmly 4.5 to 5.6 N-lb (40-50 in-lb).
8. Replace fan guard andupper shell.
Remove fan from motor
IGNITOR
1. Make sure gap between ignitor electrode and burner nozzle is 3.3/3.8 mm (.13/ .15 in). Access ignitor electrode from in­side combustion chamber. No other maintenance is needed for ignitor.
Figure 6 - Fan Removal
Fan
Setscrew
Motor shaft
FAN LP-PFA/P 023
Figure 7 - Fan, Motor Shaft, and Setscrew Location
Fan
Hub
Motor Shaft
Setscrew
FAN CROSS SECTION LP-PFA/P 013
Figure 8 - Fan Cross Section
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OWNER’S MANUAL
SPECIFICATIONS
Input Rating (Btu/Hr) 150,000 Fuel Propane Vapor Only Fuel Consumption
Liters (Gallons)/Hour 6 (1.6) Kg (Pounds)/Hour 26.4 (7.0)
Supply Pressure To Regulator
Minimum (for purposes
of input adjustment) 69 (kPa) 10 psi
Maximum Tank Pressure
Regulator Outlet Pressure
(Factory Preset) 31.8 cm (12.5 in) WC Manifold Pressure 24.9 cm (9.8 in) WC Hot Air Output (CFM Approx) 15.6 (550) Motor 3,430 RPM, 1/8 HP Electric Input 120 V/60 Hz Amperage 2.2 Ignition Direct Spark, Interrupted Type Ignitor Gap 3.3/3.8 mm (.13/.15 in) Weight
Heater 11 kg (24 lb)
Shipping 16 kg (35 lb) Size - L x W x H cm (in) 92.7 x 36.8 x 50.8 (36 1/4 x 14 1/2 x 20)
WIRING DIAGRAMS
Electrical Ladder Diagram
Black
Thermal Switch
Blue
TT
Line
* If Equipped
Green
Blue
Position of Leads May Vary
Green
Black
Black
Ignitor
Solenoid Valve
Safety Control
G V VR ACR AC
Blue
Blue
Fuse *
Motor
Orange
White
Green or Green/Yellow
White
White
Neutral
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Blue
Insulated Connector
Power Cord 120 VAC
Blue
Thermal
Switch
On/Off Switch
Electrical Connection Diagram
Blue
Black
Blue
White
T
Black
White
Solenoid Valve
Safety Control
G V VR ACR AC
Fuse (If Equipped)
7
Green
Black
Black
Orange
Position of Leads May Vary
White
Green
Ignitor
Motor
Green
CANADIAN RCLP155B PROPANE CONSTRUCTION HEATER
ILLUSTRATED PARTS BREAKDOWN
2
31
RCLP155B
24
3
5
6
9
8
4
7
23
44
25
29
26
43
21
22
10
34
12
1
32
11
37
33
38
6
19
7
20
27
17
Note: Screws are standard hardware items
8
18
30
42
15
28
40
14
20
16
35
39
36
41
13
8
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