Desa RCCP200V User Manual

CANADIAN PROPANE
CONSTRUCTION
HEATER
OWNER’S MANUAL
VARIABLE
100,000 - 200,000 BTU/HR
AT
LO
PUSH TO START
HI
Model: RCCP200V
IMPORTANT: Read and understand this manual before assembling, starting, or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.
GENERAL HAZARD WARNING: FAILURE TO COMPLY WITH THE PRECAUTIONS AND INSTRUCTIONS PROVIDED WITH THIS HEATER, CAN RESULT IN DEATH, SERIOUS BODILY INJURY AND PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE, EXPLOSION, BURN, ASPHYXIATION, CARBON MONOXIDE POI­SONING, AND/OR ELECTRICAL SHOCK.
ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW THE INSTRUCTIONS SHOULD USE OR SERVICE THIS HEATER.
IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS AN INSTRUCTIONS MANUAL, LABELS, ETC. CONTACT THE MANUFACTURER.
RCCP200V
PROPANE CONSTRUCTION HEATER
SAFETY INFORMATION
WARNINGS
WARNING ICON G 001
WARNING: FIRE, BURN, IN­HALATION, AND EXPLOSION HAZARD. KEEP SOLID COMBUS­TIBLES, SUCH AS BUILDING MA­TERIALS, PAPER OR CARD­BOARD, A SAFE DISTANCE AWAY FROM THE HEATER AS RECOMMENDED BY THE IN­STRUCTIONS. NEVER USE THE HEATER IN SPACES WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE COMBUSTIBLES, OR PRODUCTS SUCH AS GASO­LINE, SOLVENTS, PAINT THIN­NER, DUST PARTICLES OR UN­KNOWN CHEMICALS.
WARNING: NOT FOR HOME OR RECREATIONAL VEHICLE USE.
The heater is designed for use as a construc­tion heater in accordance with ANSI Z83.7/ CGA 2.14. Other standards govern the use of fuel gases and heating products for spe­cific uses. Your local authority can advise you about these. The primary purpose of construction heaters is to provide temporary heating of buildings under construction, al­teration or repair. Properly used, the heater provides safe economical heating. Products of combustion are vented into the area being heated.
We cannot foresee every use which may be made of our heaters. CHECK WITH
YOUR LOCAL FIRE SAFETY AU­THORITY IF YOU HAVE QUESTIONS ABOUT HEATER USE.
Other standards govern the use of fuel gases and heat producing products for specific uses. Your local authorities can advise you about these.
Carbon Monoxide Poisoning: Some people are more affected by carbon monox­ide than others. Early signs of carbon mon­oxide poisoning resemble the flu, with head­aches, dizziness, and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Check for proper ventilation and have heater serviced.
Propane Gas: Propane gas is odorless. An odor-making agent is added to propane gas. The odor helps you detect a propane gas leak. However, the odor added to propane gas may fade. Propane gas may be present even though no odor exists.
Make certain you read and understand all Warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
• Install and use heater with care. Follow all local ordinances and codes. In the absence of local ordinances and codes, refer to the Standard for Storage and
Handling of Liquefied Petroleum Gas, ANSI/NFPA 58 and the Propane Instal­lation Code, CAN/CGA B149.2. This in-
structs on the safe storage and handling of propane gases.
• Use only the hose and factory preset regulator provided with the heater.
• Use only propane gas set up for vapor withdrawal.
• Provide adequate ventilation. Before us­ing heater, provide at least a .56 m2 (6 ft2) opening of fresh, outside air. This heater produces carbon monoxide, which is listed by the State of California as a reproduc­tive toxin under Proposition 65.
• For indoor use only. Do not use heater outdoors.
• Do not use heater in occupied dwellings or in living or sleeping quarters.
• Do not use heater in basement or below ground level. Propane gas is heavier than air. If a leak occurs, propane gas may sink to the lowest possible level.
• Keep appliance area clear and free from combustible materials, gasoline, paint thinner, and other flammable vapors and liquids. Dust is combustible. Do not use heater in areas with high dust content.
• Minimum heater clearances from com­bustibles:
Sides: .9 m (3 ft) Top: 2.1 m (7 ft)
• Keep heater at least 1.8 m (6 ft) from pro­pane tank(s).
• Keep propane tank(s) below 38° C (100° F).
• Check heater for damage before each use. Do not use a damaged heater.
• Check hose before each use of heater. If highly worn or cut, replace with hose specified by manufacturer before using heater.
• Do not alter heater. Keep heater in its original state.
• Do not use heater if altered.
• Locate heater on stable and level surface if heater is hot or operating.
• Not intended for use on finished floors.
• Never block air inlet (bottom of shell) or air outlet (around top of shell) of heater.
• Keep heater away from strong drafts, water spray, rain, or dripping water.
• Do not leave heater unattended.
• Keep children and animals away from heater.
• Never move, handle, or service a hot or operating heater. Severe burns may result. Wait 15 minutes after turning heater off.
• T o prevent injury, wear gloves when han­dling heater.
• Never attach duct work to heater.
• Turn off propane supply to heater when not in use.
• Use only original replacement parts. This heater must use design-specific parts. Do not substitute or use generic parts. Im­proper replacement parts could cause serious or fatal injuries.
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OWNER’S MANUAL
PRODUCT IDENTIFICATION
Ignitor Electrode
Thermocouple
Piezo Ignitor Button
Hose/ Regulator Assembly
Figure 1 - Product Identification
AT
LO
PUSH TO START
HI
Valve Inlet
Control Knob
Top
Shell
Base
PROPANE SUPPLY
Propane gas and propane tank(s) are to be furnished by the user.
Use this heater only with a propane vapor withdrawal supply system. See Chapter 5 of the Standard for Storage and Handling of
Liquefied Petroleum Gas, ANSI/NFPA 58 and/or CAN/CGA B149.2. Your local library
or fire department will have this booklet. The amount of propane gas ready for use
from propane tanks varies. Two factors de­cide this amount.
1. The amount of liquid propane gas in
tank(s)
2. The temperature of tank(s)
The chart below shows the minimum num­ber of 45 kg (100 lb) tanks needed to run the heater. Connect tanks together with a mani­fold. Do not operate this product with any tank smaller than 45 kg (100 lb).
Average Number Of
Temperature °C (°F) Tanks
At Tank Location 45 kg (100 lb)
16° (60°)2
4° (40°)2 0° (32°)2
-6.7° (20°)2
-12° (10°)3
-18° (0°)3
Less gas is vaporized at lower temperatures. You may need two or more 45 kg (100 lb.) tanks or one larger tank in colder weather. Your local propane gas dealer will help you select the proper supply system. The mini­mum surrounding air temperature rating for each heater is -29°C (-20°F).
UNPACKING
1. Remove all packing items applied to heater for shipment. Keep plastic cover caps (attached to valve inlet and hose/ regulator assembly) for storage.
2. Remove all items from carton.
3. Check all items for shipping damage. If heater is damaged, promptly inform dealer where you bought heater.
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THEORY OF OPERATION
The Fuel System: The hose/regulator assembly attaches to the propane gas sup­ply. This provides fuel to the heater.
The Ignition System: The piezo ignitor lights the burner fuel supply.
The Automatic Control System: This system causes the heater to shut down if the flame goes out.
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VENTILATION
WARNING: Provide at least a .56 m2 (6 ft2) opening of fresh, outside air while running heater. If proper fresh, outside air venti­lation is not provided, carbon monoxide poisoning can occur. Provide proper fresh, outside air ventilation before running heater.
FRESH OUTSIDE AIR OPENING
REQUIREMENTS
HEATER SIZE OPENING
200,000 Btu/Hr .56 m2 (6.0 ft2)
RCCP200V
PROPANE CONSTRUCTION HEATER
INSTALLATION
WARNING: Review and un-
derstand the warnings in the
Safety Information
2. They are needed to safely op­erate this heater. Follow all local codes when using this heater.
WARNING: Test all gas pip­ing and connections for leaks after installation or servicing. Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
1. Provide propane supply system (see Propane Supply, page 3).
2. Connect fuel gas fitting on hose/regu­lator assembly to propane tank(s). Turn fuel gas fitting counterclockwise into threads on tank. Tighten firmly using a wrench.
IMPORT ANT:
tor with vent pointing down (see Fig­ure 2). Pointing vent down protects regulator from weather damage.
3. Connect hose to the valve inlet. Tighten firmly using wrench. You must use the regulator supplied with heater.
4. Open propane supply valve on propane tank(s) slowly. slowly, excess-flow check valve on pro­pane tank may stop gas flow. If this hap­pens, close propane supply valve and open again slowly.
Propane Supply Valve
Figure 2 - Regulator With Vent Pointing Down
section, page
Note:
Fuel Gas Fitting
Tighten regula-
If not opened
Hose
Regulator Vent (pointing down)
Propane Tank
5. Check all connections for leaks. Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak that must be corrected.
6. Close propane supply valve.
WARNING: Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak that must be cor­rected. Correct all leaks at once.
Valve Inlet
AT
LO
PUSH TO START
Hose
Figure 3 - Hose and Valve Inlet
HI
OPERATION
WARNING: Review and un­derstand the warnings in the
Safety Information
are needed to safely operate this heater. Follow all local codes when using this heater.
TO START HEATER
1. Follow all installation, ventilation, and safety information.
2. Locate heater on stable and level sur­face. Make sure strong drafts do not blow on heater.
3. Open propane supply valve on propane tank(s) slowly. slowly , excess-flow check valve on pro­pane tank may stop gas flow. If this hap­pens, you may hear a click inside the regulator assembly. This is the check valve closing. T o reset the excess-flow check valve, close propane supply valve and open it again slowly.
4. Turn control knob counterclockwise to the lowest position and push in (see Fig­ure 4).
section. They
Note:
If not opened
5. With the control knob pushed all the way in, press and release the piezo ig­nitor button (see Figure 4). Keep press­ing piezo ignitor button until the burner lights. Hold control knob down for a maximum of 10 seconds while attempt­ing ignition. If heater does not ignite, release control knob and wait 3 min­utes before attempting reignition.
Note:
Keep hands and face away from outlet (around top of shell) of heater while attempting to start heater.
6. After ignition, hold control knob down for approximately 30 seconds. This activates the automatic control system.
7. When main burner remains lit, set heater at the desired heat level by turning the con­trol valve counterclockwise. If burner goes out, turn off gas. Turn control knob fully clockwise to the lowest position. Check fuel supply. If adequate fuel is available, restart heater beginning at step #1.
CAUTION: Do not operate heater at extremely low input pres­sures (100% yellow flame). This may cause sooting inside heater.
Control Knob
Piezo Ignitor Button
AT
LO
PUSH TO START
HI
AT
LO
PUSH TO START
HI
Figure 4 - Control Knob, and Piezo Ignitor Button Locations
TO STOP HEATER
1. Tightly close propane supply valve on propane tank(s). Allow heater to burn remaining fuel in hose.
2. Shut off main burner valve. Do this by turning control knob fully clockwise until it stops.
TO RESTART HEATER
1. W ait five minutes after stopping heater.
2. Repeat steps under To Start Heater.
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OWNER’S MANUAL
STORAGE
CAUTION: Disconnect heater
from propane supply tank(s).
1. Store propane tank(s) in safe manner. Refer to Chapter 5 of Standard for
Storage and Handling of Liquefied Pe­troleum Gases, ANSI/NFPA 58 and/or CAN/CGA B149.2. Follow all local
codes. Always store propane tanks outdoors.
2. Place plastic cover caps over brass fit­tings on valve inlet and hose/regulator assembly.
3. Store in a dry, clean, and safe place.
MAINTENANCE
WARNING:
• Never attempt to service heater while it is connected to pro­pane supply, operating, or hot. Severe burns can occur.
• Keep heater clear and free from combustible materials, gaso­line, and other flammable va­pors and liquids.
• Do not block the flow of com­bustion or ventilation air.
REPLACEMENT PARTS
WARNING: Use only original replacement parts. This heater must use design-specific parts. Do not substitute or use generic parts. Improper replacement parts could cause serious or fa­tal injuries. This will also protect your warranty coverage for parts replaced under warranty.
PARTS UNDER WARRANTY
Contact authorized dealers of this product. If they can’t supply original replacement part(s), call DESA Industries at 1-905-826-8010.
When calling DESA Industries, have ready:
• your name
• your address
• model and serial numbers of your heater
• how heater was malfunctioning
• purchase date In most cases, we will ask you to return the
defective part to the factory.
SPECIFICATIONS
PARTS NOT UNDER WARRANTY
Contact authorized dealers of this product. If they can’t supply original replacement part(s), call DESA Industries’ Parts Depart­ment at 1-905-826-8010.
When calling DESA Industries, have ready:
• model number of your heater
• the replacement part number
1. Keep heater clean. Clean heater annu­ally or as needed to remove dust and debris. If heater is dirty or dusty, clean heater with a damp cloth. Use house­hold cleaners on difficult spots.
2. Inspect heater before each use. Check connections for leaks. Apply mixture of liquid soap and water to connections. Bubbles forming show a leak. Correct all leaks at once.
3. Inspect hose/regulator assembly before each use. If hose is highly worn or cut, replace.
4. Have heater inspected yearly by a quali­fied service agency.
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Output Rating (Btu/Hr)
High 200,000
Low 100,000 Fuel Propane Vapor Only Fuel Consumption
Liters (Gallons)/Hour 4.13 (1.09) minimum - 8.29 (2.19) maximum
Kilogram (Pounds)/Hour 2.1 (4.64) minimum - 4.2 (9.28) maximum Supply Pressure To Regulator
Maximum 1380 kPa (200 psi)
Minimum 138 kPa (20 psi) (for input adjustment) Manifold Pressure
High 36 kPa (5.2 psi)
Low 47 kPa (6.9 psi) Weight
Heater Weight 7.3 kg (16 lbs)
Shipping Weight 9 kg (20 lbs) Size - L x W x H 76.2 x 38.1 x 40.6 cm (30 x 15 x 16 in) Minimum Temperature -29 °C (-20° F)
Surrounding Air Temperature
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RCCP200V
PROPANE CONSTRUCTION HEATER
TROUBLESHOOTING
Note:
For additional help, visit DESA
International’s Technical Service web site at www.desatech.com.
SYMPTOM
Burner fails to light
Burner lights but goes out when automatic control valve button is released
WARNING: Never attempt to service heater while it is connected to
propane supply, operating, or hot. Severe burns can occur.
POSSIBLE CAUSE
1. Propane supply valve closed on propane
tank(s)
2. Excess-flow check valve closed
3. Blockage in burner nozzle
4. Piezo ignition system not sparking
1. Not enough warm-up time
2. Low gas pressure
3. Thermocouple loose or needs to be re-
placed
4. Automatic control valve needs to be
replaced
REMEDY
1. Open propane supply valve slowly
2. Close propane supply valve on propane tank and reopen slowly
3. Replace burner nozzle
4. Assure ignitor electrode gap is 3.3 mm (.130 in). Do not bend electrode. Doing so may cause it to break. Check wire lead for damage. Replace piezo ignitor and/or ignitor electrode as necessary
1. Relight, hold automatic control valve button in 45 seconds
2. Check propane tank(s) for proper gas supply
3. Tighten connection or replace thermo­couple
4. Replace automatic control valve
Burn rate is low
ACCESSORIES
Purchase accessories and parts from your nearest dealer or service center. If your dealer or service center can not supply an accessory or part, call DESA Industries' Parts Department at 1-905-826-8010. You can also write to the address listed on the back page of this manual.
DESA Industries 2220 Argentia Road Unit #4 Mississauga, ON L5N2K7 905-826-8010
1. Main burner valve not fully open
2. Plugged gas orifices
3. Low gas pressure
4. Low fuel supply
Part Number Description LPA3005 Hose/Regulator Assembly
LPA4020 Fuel Gas Connector
1. Fully open main burner valve by turning the valve handle towards HIGH position until it stops
2. Replace gas orifice
3. Check gas supply; check regulator out­put
4. Consult propane gas supplier
U.L. listed.
Connects regulator to all standard propane tanks. U.L. and A.G.A. listed.
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