Desa VJM50, VJM42, JM36, JM50, JM42 Owner's Operation And Installation Manual

Save this manual for future reference.
For more information, visit www.desatech.com
SAVE THIS BOOK This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains information that will enable you to obtain re­placement parts or accessory items when needed. Keep it with your other important papers.
This wood burning fireplace complies with UL127­CAN/ULS-S610-M87 standard as a FACTORY BUILT APPLIANCE.
FOR CANADA: The authority having jurisdiction (such as the municipal building department, fire department, etc.) should be contacted before installation to deter­mine the need to obtain a permit.
RESIDENTIAL AND OUTDOOR WOODBURNING FIREPLACE
OWNER’S OPERATION AND INSTALLATION MANUAL
(V)JM36, (V)JM42 AND (V)JM50
WOOD BURNING MASONRY FIREPLACES WITH INSULATION
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WARNING: Improper installation, adjustment, altera­tion, service or maintenance can cause injury, property damage or loss of life. Refer to this manual for assis
­tance or additional information. Consult a qualified installer or local distributor.
TABLE OF CONTENTS
Safety Information ............................................... 2
Specifications ......................................................
5
Fireplace Installation ........................................... 6
Venting Installation ..............................................
8
Optional Gas Line Installation ........................... 12
Brick Installation ................................................ 13
Glass Door Installation ...................................... 20
Operation and Maintenance Guidelines ............ 21
Technical Service ..............................................
22
Replacement and Accessory Parts ................... 23
SAFETY INFORMATION
IMPORTANT: Check local codes before installing this fireplace.
Before beginning the installation of the fireplace, read these instructions through completely.
This DESA fireplace and its components are
safe when installed according to this installation manual. Unless you use DESA components, which have been designed and tested for the fireplace system, you may cause a fire hazard.
The DESA warranty will be voided by and
DESA disclaims any responsibility for the following actions.
a. Modification of the fireplace, components,
doors, air inlet system and damper control.
b. Use of any component part not manufac
­tured or approved by DESA in combination with a DESA fireplace system.
Proper installation is the most important step in ensuring safe and continuous operation of the fireplace. Consult the local building codes as to the particular requirements concerned with the installation of all factory built fireplaces.
WARNING: Do not install a fireplace insert in this box unless the manufacturer's instructions with the insert specifically state this fireplace has been tested for use with this insert.
FOR YOUR SAFETY
• Do not store or use gasoline or any other flammable vapors or liquids in the vicinity of this or any other appliance.
• Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
• Do not place clothing or other flammable materials on or near the appliance.
• Never leave children unat
­tended when a fire is burning in the fireplace.
WARNING: Use solid wood or processed solid fuel firelogs only. When processed wood fuel fire logs are used, do not poke or stir the logs while they are burn
­ing. Use only fire logs that have been evaluated for the application in fireplace and refer to fire log warnings and caution markings on packaging prior to use.
This fireplace is not intended to be used as a substitute for a furnace to heat an entire home. Use for supplemental heat only.
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SPECIFICATIONS Continued
MODELS VJM36 AND JM36
10.50
15.375
0.625
45.000
29.0
0
26.625
22.000
36.000
21.500
3.50
10.7
5
1.000
49.000
8.000
58.000
30.000
36.000
45.000
12.000
9.50
7.0
67.000
7.50
0
11/2" AIR SPACE
BACK AND SIDES
0" TO
BOTTOM
GAS LINE
KNOCKOUTS
12" EACH SIDE
COMBUSTIBL
E
WA
LL BOARD
NO COMBUSTIBL
E
MATERIAL ON FA
CE
MINIMUM 12" TO PERPENDICULA
R
SIDEWA
LL
HEARTH EXTENSION 60" X 20"
1" CHIMNEY AIRSPACE CLEARANCE TO COMBUSTIBLE MATERIAL
TERMINATIO
N
SQUARE CHASE-TOP
ROUND TOP TERMINATION
OUTSIDE AIR
20.000
GAS LINE KNOCK OUTS
AIR KI
T
KNOCK OUT
LEFT SIDE
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SPECIFICATIONS Continued
MODELS VJM42 AND JM42
10.50
17.0
0
0.625
51.000
30.500
28.500
21.250
41.250
23.500
24.250
3.50
13.0
0
1.000
49.000
8.000
58.000
30.000
42.000
51.000
12.000
9.50
8.50
67.000
11.000
GAS LINE
KNOCK OUTS
AIR KI
T
KNOCK OUT
LEFT SIDE
OUTSIDE AIR
11/2" AIR SPACE
BACK AND SIDES
0" TO
BOTTOM
GAS LINE
KNOCKOUTS
12" EACH SIDE
COMBUSTIBLE WALL BOARD
NO COMBUSTIBL
E
MATERIAL ON FA
CE
MINIMUM 18" TO PERPENDICULA
R
SIDEWA
LL
HEARTH EXTENSION 66" X 20"
2" CHIMNEY AIRSPACE CLEARANCE TO COMBUSTIBLE MA
TERIAL
ROUND TOP TERMINATION
TERMINATIO
N
SQUARE CHASE-TOP
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SPECIFICATIONS
MODELS VJM50 AND JM50
10.50
17.0
0
50.000
23.500
32.750
3.50
13.0
0
9.50
8.50
2" CHIMNEY AIRSPACE CLEARANCE TO COMBUSTIBLE MA
TERIAL
TERMINATIO
N
SQUARE CHASE-TOP
ROUND TOP TERMINATION
COMBUSTIBLE WA
LL BOARD
NO COMBUSTIBL
E
MATERIAL ON FA
CE
0" TO
BOTTOM
OUTSIDE AIR
11/2" AIR SPACE
BACK AND SIDES
GAS LINE
KNOCKOUTS
12" EACH SIDE
MINIMUM 18" TO PERPENDICULA
R
SIDEWALL
HEARTH EXTENSION 74" X 20"
0.625
59.000
38.500
28.500
21.250
11.000
1.000
49.000
8.000
58.000
30.000
50.000
59.000
12.000
67.000
LEFT SIDE
GAS LINE
KNOCK OUTS
AIR KIT
KNOCK OUT
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FIREPLACE INSTALLATION
SELECTING LOCATION
To determine the safest and most efficient location for the fireplace, you must take into consideration the following guidelines:
1. The location must allow for proper clearances (see Figures 1 and 2).
2. Consider a location where the fireplace will not be affected by drafts, air conditioning ducts, windows or doors.
3. A location that avoids the cutting of joists or roof rafters will make installation easier.
4. An outside air kit is available with this fireplace (see Optional Outside Air Kit on page 8).
MINIMUM CLEARANCE TO COMBUSTIBLES
Back and sides of fireplace 1 1/2" minimum*
Front of fireplace 48" minimum
Floor** 0" minimum
Perpendicular wall to opening 18" minimum 12" min. JM36
Top spacers 0" minimum
Mantel clearances
see Mantels, page 7
Chimney outer pipe surface 2" minimum 1" min. JM36
* Not required at nailing flanges ** See step 2 of Framing
WARNING: Do not pack re­quired air spaces with insulation or other materials.
Minimum/Maximum Chimney Height for Residential Installation
The minimum height of the chimney, measured from the base of the fireplace to the flue gas outlet of the termination, is 16 feet for straight flue or a flue with one elbow set. The maximum distance between elbows is 6 feet. For systems with two elbow sets, the minimum height is 22 feet. The maximum height of any system is 50 feet. This measurement includes the fireplace, chimney sec­tions and the height of the termination assembly at the level of the flue gas outlet (see Figure 15, page 11).
Minimum/Maximum Chimney Height for Outdoor Installation
The minimum height of the chimney, measured from the base of the fireplace to the flue gas outlet of the termination, is 9.5 feet (minimum of 4 feet of chimney pipe sections required for outdoor installation).
FRAMING
1. Frame the opening for the fireplace using the dimensions shown in Figures 1 and 2.
2. If the fireplace is to be installed directly on carpeting, tile (other than ceramic) or any combustible material other than wood floor
­ing, the fireplace must be installed upon a metal or wood panel extending the full width and depth of the fireplace.
3. Set the fireplace directly in front of this open
­ing and slide the unit back until the nailing flanges touch the side framing.
4. Check the level of the fireplace and shim with sheet metal if necessary.
5. Before securing fireplace to prepared framing, the ember protector (provided) must be placed between the hearth extension (not supplied) and under the bottom front edge of the fire
­place to protect against glowing embers falling through. If the fireplace is to be installed on a raised platform, a Z-type ember protector (not supplied) must be fabricated to fit your required platform height. The ember protector should extend under the fireplace a minimum of 1 1/2". The ember protector should be made of galvanized sheet metal (28 gauge minimum to prevent corrosion.
6. Using screws or nails, secure the fireplace to the framing through flanges located on the sides of the fireplace.
30.125
59.250 (50")
58.125
67.125
51.250 (42")
45.250 (36")
28.250 (36")
Figure 1 - Framing Dimensions
71.000 (50")
100.000 (50")
65.000 (42")
92.000 (42")
86.500 (36")
61.000 (36")
MAINTAIN 1 1/2" CLEARANCE AT SIDES AND BACK OF FIREPLACE
1 1/2" CLEARANCE NOT REQUIRED AT NAILING FLANGES
Figure 2 - Corner Installation
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Note: For outdoor installations, the fireplace en­closure must allow for adequate drainage and fresh air ventilation. It is recommended that a sealed, corrosion resistant catch pan with provision for drainage be installed under the fireplace within the fireplace enclosure.
HEARTH EXTENSION
A hearth extension projecting a minimum of 20" in front of and a minimum of 12" beyond each side of the fireplace opening is required to protect combustible floor construction in front of the fire
­place. Fabricate a hearth extension using a material which meets the following specifications: a layer of noncombustible, inorganic material having a thermal conductivity of K=0.84 BTU IN/FT, HR. F (or less) at 1" thick. For example, if the material selected has a K factor of 0.25, such as glass fiber, the following formula would apply:
0.25 x 1.0" = 0.30" thickness required
0.84
Thermal conductivity "K" of materials can be obtained from the manufacturer or supplier of the noncombustible material. If the hearth extension is to be covered, use noncombustible material such as tile, slate, brick, concrete, metal, glass, marble, stone, etc. Provide a means to prevent the hearth extension from shifting and seal gap between the fireplace frame and hearth extension with a non
­combustible material (see Figure 3).
WARNING: Hearth extension is to be installed only as shown in Figure 3.
FIREPLACE INSTALLATION
Continued
Figure 3 - Hearth Extension
Seal Gap
Fireplace Front
Ember Protector
Fireplace Front Raised Hearth
Fireplace Front Elevated
Ember Protector
Ember Protector
Seal Gap
Hearth
Extension
MANTELS
A mantel may be installed if desired (see Figure
4). Woodwork such as wood trims, mantels or any other combustible material projecting from the front face must not be placed within 12" (JM36) or 18" (JM42/50) of the fireplace opening. Combus
­tible materials above 12" (JM36) or 18" (JM42/50) and projecting more than 1 1/2" from the fireplace must not be placed less than 15" (JM36) or 21" (JM42/50) from the top opening of the fireplace (NFPA STD 211, Sec. 7-3.3.3).
Mantels or any other combustible material also may come up to the side edge of the black metal face of the fireplace just as long as the projection from the front face fall within the limit shown in Figure 4.
12
1
/
4
" Ref.
6"
Ref.
15" Min.
(JM36)
21" Min.
(JM42/50)
12" Min. (JM36)
18" Min. (JM42/50)
1
1
/
2
" Max.
3" Nom.
33°
Combustible Material
Safe Zone for Projection of Combustible Materials
Fireplace Opening
Upper
Section of
Fireplace
Figure 4 - Mantel Clearances to
Combustible Material
FIREBOX
SAFE ZONE
Top View of Fireplace
3" Max.
4.5"
Min. to
Perpendicular
Side Wall
12" - JM36
18" - JM42/50
7.75" (JM36)
11.5" (JM42/50)
33°
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Figure 6 - Lineal Gain
LINEAL GAIN
PART NO.
DESCRIPTION GAIN (IN)
Georgian Fireplace 66 1/2" 12-12DM
12-12HT
Pipe Section 10 5/8"
18-12DM
18-12HT
Pipe Section 16 5/8"
24-12DM
24-12HT
Pipe Section 23 5/8"
36-12DM
36-12HT
Pipe Section 34 5/8"
48-12DM
48-12HT
Pipe Section 46 5/8"
RLT-12D
RLT-12HT
Round Termination
7 3/4"
*
STL-12D
Square Chase-Top
with Slip Section
7" to 15"*
* The lineal gain for the terminations is mea­sured to the flue gas outlet height.
Hemmed End
12
3
/
8
" Stainless Inner Pipe
12" Galvanized Outer Pipe
ASSEMBLY AND INSTALLATION OF DOUBLE WALL CHIMNEY SYSTEM
Each double wall chimney section consists of a galvanized outer pipe, a stainless steel inner flue pipe and a wire spacer. The pipe sections must be as­sembled independently as the chimney is installed. When connecting chimney directly to the fireplace, the inner flue pipe section must be installed first with the lanced side up. The outer pipe section can then be installed over 5 the flue pipe section with the hemmed end up. Press down on each pipe section until the lances securely engage the hem on the fire
­place starter. The wire will assure the proper spacing between the inner and outer pipe sections.
Continue to assemble chimney sections as outlined above, making sure that both the inner and outer pipe sections are locked together. When install
­ing double wall snap-lock chimney together, it is important to assure the joint between the chimney sections is locked. Check by pulling chimney upward after locking. The chimney will not come apart if properly locked. It is not necessary to add screws to keep the chimney together (exception
- see Figure 9, page 10).
VENTING INSTALLATION
OPTIONAL OUTSIDE AIR KIT (MODEL AK4/AK4F)
The installation of an outside air kit should be per­formed during the rough framing of the fireplace due to the nature of it's location. Outside combus
­tion air is accessed through a vented crawl space (AK4F) or through a sidewall (AK4).
CAUTION: Combustion air inlet ducts shall not terminate in attic space.
Figure 5 - Outside Air Kit
Secure to Collars with Metal Tape, Screws or Straps (Min. of 1/4" x 20" in size)
Air Inlet Location Must Allow For Bushes or Snow
Vent Hood Required for Wall Installation
Air Inlet Eyebrow
Vented Crawl Space (Check Local Codes Before Installing in a Vented Crawl Space)
CHIMNEY PIPE
The DESA chimney system consists of 12, 18, 24, 36 and 48" snap-lock, double-wall pipe segments, planned for maximum adaptability to individual site requirements. Actual lengths gained after fitting overlaps must be taken into consideration (lineal gain) and are given in the lineal gain chart (see Figure 6). Lineal Gain is the actual mea
­surable length of a part after two or more parts are connected. For Canada, use chimney parts designated "HT".
WARNING: The opening in the collar around the chimney at the top of the fireplace must not be obstructed. Never use blown insula­tion to fill the chimney enclosure.
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VENTING INSTALLATION
Continued
USING ELBOW OFFSETS (30E-12DM)
1.
To achieve desired offset, you may install combi­nations of 12, 18, 24, 36 and 48" length of double wall pipe (see offset chart and Figure 7).
OFFSET
RISE CHIMNEY LENGTH
A B 48" 36" 24" 18" 12"
4 3/8" 16 3/8"
ELBOW SET ONLY
9 3/4" 25 1/2"
1
12 3/4" 30 3/4"
1
15" 34 3/4"
1
18" 40"
1 1
21 1/4" 46 1/4"
1
23 3/4" 49 1/4"
1 1
27 3/4" 56 3/4"
1
30" 60 3/4"
1 1
33" 66"
1 1
36" 71"
1 1
38 1/4" 75"
2
41 1/4" 80 1/4"
1 1 1
45" 86 3/4"
2
46 3/4" 89 1/2"
1 1 1
51" 97"
1 1
53 1/4" 101"
2 1
56 1/4" 106 1/4"
2
59 1/4" 111 1/2"
1 1 1
61 3/4" 115 1/2"
2 1
64 3/4" 120 3/4"
2 1
68 1/4" 127"
1 2
70" 130"
2 1 1
74 1/4" 137 1/2"
1 2 1
76 3/4" 141 1/2"
1 2 1
79 3/4" 146 3/4"
4
OFFSET CHART (22-50 FT. SYSTEM HEIGHT)
Figure 7 - Typical Offset Terminations
Return Elbow
Offset Elbow
Return Elbow
Offset Elbow
6' Max.
6' Max.
6' Max.
6' Max.
6' Max.
6' Max.
Return Elbow
Offset Elbow
Offset Elbow
Return Elbow
A B C
Offset Elbow
Ceiling Support Pipe 12S-12DM
Return Elbow
Figure 8 - Ceiling Support Pipe
12S-12DM
2" Min.
Straps
Straps
Straps
Straps
Detail A
Return Elbow
Detail B
Angle Firestop
See Detail A
See Detail B
2.
Chimney weight above offset rests on return elbow. Straps must be securely nailed to rafters or joists (see Figure 8, details a & b).
3. Maximum length of pipe between supports (return elbow or 12S-12DM) is 6' of angle run. Maximum of two 6' angle run sections per chimney system (see Figure 7).
4. All pipe connections between the offset and return must be secured with two screws on the outer pipe only (see Figure 9, page 10). Do not penetrate the inner stainless.
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VENTING INSTALLATION
Continued
Figure 9 - Elbow Offset
B
A
Screws
FIRESTOP SPACERS (FS-10, 1100EFS-10DM FOR JM36)
Firestop spacers are required at each point where the chimney penetrates a floor space. Their purpose is to establish and maintain the required clearance between the chimney and the combustible materials. When the pipe passes through a framed opening into a living space above, the firestop must be placed onto the ceiling from below as shown in Figure 10.
They also provide complete separation from one floor space to another or attic space as required by most codes. When the double wall pipe passes through a framed opening into an attic space, the firestop must be placed into an attic floor as shown in Figure 11.
Figure 10 - Firestop Spacer with Living
Space Above Ceiling
Figure 11 - Firestop Spacer with Attic
Space Above Ceiling
Existing Ceiling Frame
Firestop Spacer
Screws or Staples (Min. of 8)
Firestop Spacer
Screws or Staples (Min. of 8)
PENETRATING THE ROOF
To maintain a 1" (JM36) or 2" (JM42/JM50) clear­ance to the pipe on a roof with a pitch, a rectangular opening must be cut.
1. Determine the center point through which the pipe will penetrate the roof.
2. Determine the center point of the roof. Pitch is the distance the roof drops over a given span, usually 12". A 6/12 pitch means that the roof drops 6" for each 12" one measure horizontally down from the roof rafters.
3. Use the roof opening chart (Figure 12) to determine the correct opening length and flashing required.
17" Min.
(432mm)
30" Min.
(762mm)
1" Min.
(25mm)
1" Min.
(25mm)
1" Min.
(25mm)
Opening "A"
Roof Opening JM36
Pitch Slope Opening "A"
Max.
Used Flashing
Model No.
Flat 17" V6F-10DM
0-
6/12
26.6° 19" V6F-10DM
6/12-
12/12
45.0° 24" V12F-10DM
Roof Opening JM42/50
Pitch Slope Opening "A"
Max.
Used Flashing
Model No.
Flat 19.5" V6F-10DM
0-
6/12
26.6° 22' V6F-10DM
6/12-
12/12
45.0° 27" V12F-10DM
Existing Ceiling Frame
19.5" Min. (495mm)
30" Min.
(762mm)
2" Min.
(51mm)
2" Min.
(51mm)
2" Min.
(51mm)
Opening "A"
Figure 12 - Roof Opening Measurements
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VENTING INSTALLATION
Continued
4. Remove the shingles around the opening measured. Cut out this section.
5. Add the next sections of the pipe until the end penetrates the roof line. Check to see that the proper clearances are maintained. Extend chimney by adding sections of double wall pipe until pipe is minimum of 30" above the highest point of the roof cutout. Termination and chimney must extend a minimum of 36" above the highest point where it passes through the roof.
FLASHING INSTALLATION (V6F-10DM OR V12F-10DM)
Determine the flashing to be used with the roof opening chart. Slide flashing over pipe until base is flat against roof. Replace as many shingles as needed to cover exposed area and flashing base. Secure in position by nailing through shingles (see Figure 13). DO NOT NAIL THROUGH FLASHING CONE.
Installing Flashing on a Metal Roof
When installing the flashing on a metal roof, it is required that putty tape be used between the flash­ing and the roof. The flashing must be secured to the roof using #8 x 3/4" screws and then sealed with roof coating to prevent leakage through the screw holes. A roof coating must also be applied around the perimeter of the flashing to provide a proper seal.
Nail Only Outer Perimeter of Flashing
Storm Collar
Flashing Cone
Underlap Shingles at Bottom
Overlap Shingles Top and Sides Only
Figure 13 - Flashing Installation
Storm Collar Installation (SC2-1)
Place storm collar over pipe and slide down until it is snug against the open edge of the flashing (see Figure 14). Apply waterproof caulk around the perimeter of the collar to provide a proper seal.
Figure 14 - Storm Collar
Chimney Pipe
Waterproof Caulk
Storm Collar
Flashing
Terminations/Spark Arrestor
The fireplace system must be terminated with the listed round top or chase terminations. In any case, refer to the installation instructions supplied with the termination.
CAUTION: Do not seal open-
ings on the rooftop flashing. Fol
­low the installation instructions provided with the termination being used.
Secure Termination to Outer Pipe with 3 Screws
RTL-10D
Level of Flue Gas Outlet
Stainless Inner Flue Pipe
Waterproof Caulking
Storm Collar
Flashing
Underlap Shingles
Figure 15 - Termination
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CHASE INSTALLATIONS
Instructions for chase installations are included with the chase style termination chosen. In a multiple chase installation, be sure to provide adequate distance between terminations to prevent smoke spillage from one termination to another. We suggest that terminations be separated at least 24", center to center and stacked at a vertical height difference of 18" (see Figure 16).
Note: If a decorative shroud is to be installed, contact the manufacturer for specifications.
VENTING INSTALLATION
Continued
10 FOOT RULE
All flue gas outlet chimney terminations must extend a minimum of 3 feet in height above the highest point where it passes through the roof and must be at least 2 feet above the highest point of the roof that is within a horizontal distance of 10 feet (see Figure 17).
FINISHING THE FIREPLACE
Combustible materials, such as wallboard, gypsum board, sheet rock, drywall, plywood, etc. may make direct contact with sides and top around the fireplace face. It is important that combustible materials do not overlap the face itself. Brick, glass, tile or other noncombustible materials may overlap the front face provided they do not obstruct essential open
­ings like louvered slots or any other opening. When overlapping with a noncombustible facing material, use only noncombustible mortar or adhesive.
OPTIONAL GAS LINE
INSTALLATION
Gas line hook up should be done by your supplier or a qualified service person.
Note: Before you proceed, make sure your gas supply is turned off.
Use only a 1/2" black iron pipe and appropriate fittings.
1. Remove knockout indentation on refractory or
firebrick wall located above the refractory hearth floor. The knockout indentation must be firmly tapped with any solid object such as a 1/2" dowel until it is released. Remove fragmented portions of refractory (see Figure 18, page 13).
2. Remove gas line cover plate located on either
side of fireplace and pull out insulation from gas line conduit sleeve. Save insulation for reuse. Replace screws.
3. Run a 1/2" black iron gas line into the fireplace
through the rear at gas line conduit sleeve (if using a raised platform, add height). Provide sufficient gas line into fireplace chamber for fitting connection (see Figure 19, page 13). Note: Secure incoming gas line to wood framing to provide rigidity for threaded end.
4. Repack insulation around gas line and into
sleeve opening. Seal any gaps between gas line and refractory knockout hole with refractory ce
-
ment or commercial furnace cement, Install the gas appliance or cap-off gas line if desired.
24" Min.
24" Min.
18" Min. Typ.
Figure 16 - Multiple Chase Installation
10'
2' Min.
10'
3' Min.
2' Min.
3' Min.
Level of Flue Gas Outlet
Figure 17 - 10 Foot Rule
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117541-01A 13
OPTIONAL GAS LINE
INSTALLATION
Continued
CAUTION: All gas piping and connections must be tested for leaks after the installation is completed. After ensuring that the gas valve is on, apply soap and water solution to all connections and joints. Bubbles forming show a leak. Correct all leaks at once. DO NOT USE AN OPEN FLAME FOR LEAK TESTING AND DO NOT OPER­ATE ANY APPLIANCE IF A LEAK IS DETECTED. LEAK TESTING SHOULD BE DONE BY A QUALI­FIED SERVICE PERSON.
WARNING: Do not oper­ate an unvented gas log set in this fireplace with the chimney removed.
If you install a decorative gas appliance (vented gas log), the decorative gas appliance must comply with the Standard for Decorative Gas Appliance
for Installation in Solid Fuel Burning Fireplaces, ANS Z21.60, Z21.84 or RG 2-72 and shall also be installed in accordance with the National Fuel Gas Code, ANSI 7223NFPA 54 latest edition
.
WARNING: If the fireplace has been used for wood burning, the firebox and chimney must be cleaned of soot, creosote and ashes be a qualified chimney cleaner. Creosote will ignite if heavily heated.
WARNING: When using a decorative vented gas log, the damper must be removed or permanently locked in the fully open position and the glass doors must be in the fully open position.
Figure 18 - Gas Line Knockout
Side Firebrick Finished Side
Refractory Knockout Plug
Outside of Fireplace
Gas Line Conduit
Insulation
Gas Conduit Cover
1/2" Dowel
Seal Opening with Refractory Cement
Outside of Fireplace
Gas Line Conduit
Repack Insulation
Incoming 1/2" Black Iron Pipe
Side Firebrick Finished Side
Provide Enough Threaded End for Fitting Connection
Figure 19 - Gas Line Installation
BRICK INSTALLATION
Installation of brick should be done after the fireplace is placed in a permanent location.
The brick housing panels are already installed in the firebox. Each housing is stamped with a letter (full size bricks are not stamped). These letters will help identify the brick when installing. It is impor­tant to install these bricks exactly as instructed. Press the brick firmly into the brick housing until it maps. The groove line on the side of the brick will come in contact with the flange on the brick housing. This secures the brick into the housing. See Figure 20 on page 14.
The bricks are packaged in four separate boxes. These boxes are labeled by sections of the fire
-
box.
Box #1 - Hearth Panel
Box #2 - Rear Panel
Box #3 - Left or Right Panel
Box #3 - Left or Right Panel
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117541-01A
14
Install the bricks one at a time starting with the hearth panel followed by the rear panel and then the left or right panel. It is important to install the bricks in sequence. Note: The left and right panels have identical bricks. Please note, full size bricks are NOT stamped.
Use brick “AO” (JM42 and JM50 only) or “AR” (JM36 only) if an optional gas line is installed. Mount brick “AO” or “AR” as shown in Figure
20. It is important that the knockout hole is in its proper locations. The knockout hole on brick “AO” or “AR” should align with the hole on the brick housing.
BRICK INSTALLATION
Continued
Figure 20 - Installing Brick
Brick
Stamped Letter Location
Brick Housing
Flanges
LEFT PANEL
REAR PANE
L
RIGHT PANE
L
HEARTH PANEL
AH
Q
P
AG
AC
AE
AFFULL
AF
AF
AP
AC
AG
AT
AG
Q
AI
Q
AI
C
C
D
D
FULL
C
D
C
G
FULL FULL
G
FULLFULL
FULL FULL
FULL
HH
I
I
M
M
AB
L
FULL
D
C
AS
C
FULL FULL
FULL
FULL FULL
FULL
AL AL
FULL
FULL
FULL
FULL
AE
AE
FULL
FULL
Q
AC
AE
AN
FULL
AC
AE
AE
FULL
FULL
AH
AG
AG
AF
AG
AF
AF
P
AB L L
AS
OR
**AR**AR
AP
OR
BRICK INSTALLATION FOR MODEL (V)JM36
**See instruction above before installing brick "AR"
INSTALLING BRICK "AO" OR "AR"
Use brick “AO” (JM42 and JM50 only) or “AR” (JM36 only) if an optional gas line is installed. Mount brick “AO” or “AR” as shown in Figure
21. It is important that the knockout hole is in its proper location. The knockout hole on brick “AO” or “AR” should align with the hole on the brick housing.
LEFT PANEL
D1510
FULLFULL
D
C
B
AN
RIGHT PANEL
B
C
AN
FULL
AO
FULL
D
OR
AR
AR
AO
OR
D1510
RIGHT PANEL
B
C
AN
FULL
AO
FULL
D
OR
AR
Figure 21 - Installing Brick “AO” or “AR”
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117541-01A 15
LEFT PANEL
REAR PANE
L
RIGHT
PANEL
HEARTH PANE
L
D1509B
R
Q
O
D
C
A
B
FUL
L
FULL
AP
**AO
B
A
C
B
AT
C
Z Q
Z
F
E
F
E
F
AM
AM
F
FULL
AL
FULL
FULL
E
F
FULL
FUL
L
FULL
E
F
FULL
FUL
L
U
U
Y
V V
W
W
K
K
K
K
X
L
L
L
L
AA
FULL
FULL
FULL FUL
L
FUL
L
FULL FUL
L
D
D
OR
B
B
B
C
FULL
C
C
FULL
FULL
FULL
AN
FULL
FULL
A
D
D
FULL
O
FULL
A
R
Q
D
FUL
L
FULL FULL FUL
L
FULL FUL
L
FULL FULL FULL
X
AA
Y
AP
**AO
OR
BRICK INSTALLATION FOR MODEL (V)JM42
BRICK INSTALLATION
Continued
**See instruction on page 14 before installing brick "AO"
REAR PANEL
RIGHT
PANEL
HEARTH PANEL
R
FULL
FULL
FULLFULL
FULL
FULLFULL
B
D
C A
B
C A
C
B
AN
Q
FULL
P Q Q
E
E
F F
FULL
FUL
LFULL FULL
E
FULL FULL
E
F
FULL FULL FULL
F
E
FULL FULL
E
AL AL AL
AQ
G
FULL FULL FULL
G
FULLFULL
FULL FULL FULL
FULL FULL
HH
I I
M M
J
N
J
NL
K K
L
K
L
K
L
FULL FULL
QO
D
D
FULL
AP
OR
**AO
FULL
FULL
Q
C
C
FUL
L
D
C
FUL
L
D
FULL
D
O
A
AT
FULL
B
A
FULL
FULL
B
B
RP
LEFT PANEL
AQ
**AO
AP
OR
BRICK INSTALLATION FOR MODEL (V)JM50
**See ins tr uction on page 14 before install
-
ing brick "AO"
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117541-01A
16
BRICK INSTALLATION
Continued
BRICK MATRIX FOR MODEL (V)JM36
BRICK MATRIX
Full A B C D E F G H I J K L M N O P
Box #1 Hearth-36 8 - - - - - - 2 2 2 - - 3 2 - - -
Box #2 Rear-36 7 - - 6 4 - - - - - - - - - - - -
Box #3 Left or Right-36 5 - - - - - - - - - - - - - - - 1
Box #3 Left or Right-36 5 - - - - - - - - - - - - - - - 1
TOTAL
25 0 0 6 4 0 0 2 2 2 0 0 3 2 0 0 2
BRICK MATRIX FOR MODEL (V)JM36 (Continued)
BRICK MATRIX
Q R S T U V W X Y Z AA AB AC AD
Box #1 Hearth-36 - - - - - - - - - - - 2 - -
Box #2 Rear-36 2 - - - - - - - - - - - - -
Box #3 Left or Right-36 1 - - - - - - - - - - - 2 -
Box #3 Left or Right-36 1 - - - - - - - - - - - 2 -
TOTAL
4 0 0 0 0 0 0 0 0 0 0 2 4 0
BRICK MATRIX FOR MODEL (V)JM36 (Continued)
BRICK MATRIX
AE AF AG AH AI AJ AK AL AM AN AO AP AQ
Box #1 Hearth-36 - - - - - - - - - - - - -
Box #2 Rear-36 - - - - 2 - - 2 - - - - -
Box #3 Left or Right-36 3 3 3 1 - - - - - 1 - 1 -
Box #3 Left or Right-36 3 3 3 1 - - - - - - - 1 -
TOTAL
6 6 6 2 2 0 0 2 0 1 0 2 0
BRICK MATRIX - (V)JM36
BRICK MATRIX FOR MODEL (V)JM36 (Continued)
BRICK MATRIX
AR AS AT TOTAL
Box #1 Hearth-36 - - - 21
Box #2 Rear-36 - 2 - 25
Box #3 Left or Right-36 1 - - 22
Box #3 Left or Right-36 1 - 1 22
TOTAL
2 2 1 90
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117541-01A 17
BRICK INSTALLATION
Continued
BRICK MATRIX FOR MODEL (V)JM42
BRICK MATRIX
Full A B C D E F G H I J K L M N O P
Box #1 Hearth-42 10 - - - - - - - - - - 4 4 - - - -
Box #2 Rear-42 8 - - - - 4 6 - - - - - - - - - -
Box #3 Left or Right-42 8 2 3 3 3 - - - - - - - - - - 1 -
Box #3 Left or Right-42 8 2 3 3 3 - - - - - - - - - - 1 -
TOTAL
34 4 6 6 6 4 6 0 0 0 0 4 4 0 0 2 0
BRICK MATRIX FOR MODEL (V)JM42 (Continued)
BRICK MATRIX
Q R S T U V W X Y Z AA AB AC AD
Box #1 Hearth-42 - - - - 2 2 2 2 2 - 2 - - -
Box #2 Rear-42 1 - - - - - - - - - - - - -
Box #3 Left or Right-42 1 1 - - - - - - - - - - - -
Box #3 Left or Right-42 1 1 - - - - - - - - - - - -
TOTAL
3 2 0 0 2 2 2 2 2 0 2 0 0 0
BRICK MATRIX - (V)JM42
BRICK MATRIX FOR MODEL (V)JM42 (Continued)
BRICK MATRIX
AR AS AT TOTAL
Box #1 Hearth-42 - - - 30
Box #2 Rear-42 - - - 24
Box #3 Left or Right-42 - - - 25
Box #3 Left or Right-42 - - 1 25
TOTAL
0 0 1 104
BRICK MATRIX FOR MODEL (V)JM42 (Continued)
BRICK MATRIX
AE AF AG AH AI AJ AK AL AM AN AO AP AQ
Box #1 Hearth-42 - - - - - - - - - - - - -
Box #2 Rear-42 - - - - - - - 1 2 - - - -
Box #3 Left or Right-42 - - - - - - - - - 1 1 1 -
Box #3 Left or Right-42 - - - - - - - - - - 1 1 -
TOTAL
0 0 0 0 0 0 0 1 2 1 2 2 0
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117541-01A
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BRICK INSTALLATION
Continued
BRICK MATRIX FOR MODEL (V)JM50
BRICK MATRIX
Full A B C D E F G H I J K L M N O P
Box #1 Hearth-50 12 - - - - - - 2 2 2 2 4 4 2 2 - -
Box #2 Rear-50 12 - - - - 6 4 - - - - - - - - - 2
Box #3 Left or Right-50 8 2 3 3 3 - - - - - - - - - - 1 -
Box #3 Left or Right-50 8 2 3 3 3 - - - - - - - - - - 1 -
TOTAL
40 4 6 6 6 6 4 2 2 2 2 4 4 2 2 2 2
BRICK MATRIX FOR MODEL (V)JM50 (Continued)
BRICK MATRIX
Q R S T U V W X Y Z AA AB AC AD
Box #1 Hearth-50 - - - - - - - - - - - - - -
Box #2 Rear-50 3 - - - - - - - - - - - - -
Box #3 Left or Right-50 1 1 - - - - - - - - - - - -
Box #3 Left or Right-50 1 1 - - - - - - - - - - - -
TOTAL
5 2 0 0 0 0 0 0 0 0 0 0 0 0
BRICK MATRIX - (V)JM50
BRICK MATRIX FOR MODEL (V)JM50 (Continued)
BRICK MATRIX
AR AS AT TOTAL
Box #1 Hearth-50 - - - 32
Box #2 Rear-50 - - - 32
Box #3 Left or Right-50 - - - 25
Box #3 Left or Right-50 - - 1 25
TOTAL
0 0 1 114
BRICK MATRIX FOR MODEL (V)JM50 (Continued)
BRICK MATRIX
AE AF AG AH AI AJ AK AL AM AN AO AP AQ
Box #1 Hearth-50 - - - - - - - - - - - - -
Box #2 Rear-50 - - - - - - - 3 - - - 2 -
Box #3 Left or Right-50 - - - - - - - - - 1 1 - -
Box #3 Left or Right-50 - - - - - - - - - - 1 - -
TOTAL
0 0 0 0 0 0 0 3 0 1 2 2 0
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117541-01A 19
BRICK INSTALLATION
Continued
INSTALLING Z-SHAPED GRATE RETAINER BRACKET
Before grouting the bricks, locate the z-shaped grate retainer brackets on top of the hearth bricks as shown in Figure. Position the retainer brackets at 8 3/4" apart from center to center of notch.
Figure 22 - Installing Grate Retainer
Bracket
GROUTING INSTRUCTIONS
Material provided: 2 - 9 lb. bags of cement
2 - 9 lb. gas of sand
Material required: 1 - Piping bag 1 - Joints striker 1 - Heavy duty mixing bucket
1 - Trowel
1. Moisten brick surface with a damp sponge or a spray bottle just prior to application. When the bricks are wet, any excess grout mixture that might have gotten onto the brick will easily wipe off.
2. In a heavy duty mixing bucket, pour seven (7) cups of water in first, then add in 4.5 lbs. (half of a bag) of sand and 4.5 lbs (half of a bag) of cement. Mix together well using a power drill with a mixing wand attachment.
3. The overall length of the piping bag should be about 16". If the bag is longer than 16", cut it down to size by removing the end with the larger opening. This will make the bag easier to handle.
4. Put 2 to 3 cups of the grout mixture into the piping bag making sure the smaller opening is downward and over a moist towel to avoid spilling. Place a wet towel over the bucket making sure it is directly on the surface of the grout mixture. This will keep the mixture moist and not dry out before use.
5. Begin grouting by first doing a “Filler Pass”. This is done by filling the joint about 3/4 full with the grout mixture. It is important to work with 6 bricks at a time so that the grout doesn't have time to set-up before striking.
6. Complete a “Finishing Pass” around 6 bricks you just put the filler pass around. This is done by slowly filling in the remainder of the joint with a thick amount of the grout mixture. The mixture should be a little higher than the brick surface.
7. Using a trowel, remove the excess grout mix
­ture by moving the trowel in the direction of the joint. The grout mixture in the joint should now be flush with the brick surface.
8. Using a Joint Striker, force the grout mix
­ture into the joint and sweep back and forth until the grout is smooth and round. If when pressing the grout into the joint it becomes too shallow, add more grout mixture with the piping bag and then strike again.
9. Continue the procedure around each group of 6 bricks until an entire panel is finished.
10. Using the trowel, scrape in the direction of the joints to remove any grout that may have collected around the bricks during striking. If desired, take a moist sponge and lightly sweep over the bricks to remove any grout that may have gotten on the bricks. DO NO PRESS HARD OR RUB IN A CIRCULAR MOTION. This will press the grout into the brick and turn the brick a different color.
Allow 72 hours before operating fireplace.
Figure 23 - Grouting Brick
See Chart for Grate Retainer Brackets Location
Model Distance Apart
JM50 8
3
/
4
" Centers
JM42 4
1
/
4
" Centers
JM36 3
1
/
4
" Centers
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117541-01A
20
GLASS DOOR
INSTALLATION
IMPORTANT: Install glass door frame first before installing glass door.
DOOR FRAME ASSEMBLY
Inset L-shaped gussets starting at the left top portion of door frame. Gusset holes should align with screw holes on the frame. Secure using flat head screws.
Figure 24 - Assembling Door Frame
INSTALLING DOOR FRAME
To install glass door frame, construct an opening (see table) on the front face of the fireplace. Insert door frame into face opening and tighten screws (see Figure 25).
MODEL A B
JM50 51" +/- 1/4" 34" +/- 1/4" JM42 43" +/- 1/4" 34" +/- 1/4" JM36 37" +/- 1/4" 34" +/- 1/4"
Figure 25 - Installing Door Frame
1" Cap Screw Left and Right
3/4" Cap Screw Top and Bottom
A
B
L-Shaped Gusset
Flat Head Screw
INSTALLING GLASS DOORS
Spring clips have been installed but some adjust­ments may be needed. Install the doors using the following steps:
1. With bi-fold doors completely folded, insert bottom pivot pin into pivot hole located near bottom corner of front face opening and swing door to vertical position making sure top pins slide into door track. Door is installed when top door pin snaps into spring clip.
2. Repeat step 1 for remaining door.
If you find the doors do not close properly or do not appear level or straight, proceed with section on door adjustment,
Figure 26 - Installing Bi-Fold Doors
Spring Clip
Insert Pin into Spring Clip
Pivot Hole
Insert Bottom Pivot Pin into Hole
Fold Door and Slide Top pins Into Track
DOOR ADJUSTMENT
Remove doors and slightly loosen lower pivot clips and upper spring clips. Replace doors and fully close them. Use 1/8" shims (any material) to level doors. Once proper setting is achieved, carefully open doors enough so that you can access spring clips with a phillips screwdriver. Tighten screws. See Figure 27.
Figure 27 - Adjusting Bi-Fold Doors
Top
Bottom
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117541-01A 21
Figure 28 - Bi-Fold Glass Doors
Doors Fully Closed
Fireplace Front
Doors
Fully Opened
Fireplace Front
OPERATION AND
MAINTENANCE
GUIDELINES
GLASS DOORS
Glass doors are optional with the fireplace. When the fireplace is in operation, doors must be fully opened or fully closed position only or a fire hazard may be created (see Figure 28).
A fireplace equipped with glass doors operates mush differently than a fireplace with an open front. A fireplace with glass doors has a limited amount of air for combustion.
Excessive heat within the fireplace can result if too large a fire is built or if the combustion air gate is not completely open. The following tips should be followed to assure that both the fireplace and the glass door retain their beauty and function properly. Both the flue damper and the glass doors must be fully opened before starting the fire. This will provide sufficient combustion air and maintain safe temperatures in the firebox.
IMPORTANT: The glass must be allowed to warm slowly and evenly. The tempered glass will withstand a gradual temperature rise to 550° F, which is more than a normal fire will generate. Such materials as pitch/wax laden logs, very dry mill end lumber and large amounts of paper or cardboard boxes can create an excessively hot fire and should not be burned in this fireplace. Always keep the fire well back from the doors and never allow flames to contact the glass.
WA R N I N G : F i replaces equipped with glass doors should be operated only with doors fully opened or doors fully closed. Doors, if left partly open, may draw gas and flame out of the fireplace opening creating risks of both fire and smoke.
Cleaning the Glass
Clean the glass with any commercial glass cleaner or soap and water. Do not use any abrasive mate­rial to clean the glass. Do not clean the glass with any cool water is the glass is still hot from the fire and smoke.
A gas line or gas log lighter may be installed for the purpose of installing a vented or vent-free deco
­rative gas appliance incorporating an automatic shutoff device and complying with the Standard
for Decorative Gas Appliances for Installation in Vented Fireplaces, ANSI Z21.60 or American Gas Association draft requirements for Gas Fired Log Lighters for Wood Burning Fireplaces, Draft NO. 4 dated August, 1993.
If you wish to install an unvented (vent-free) gas log set, only unvented gas log sets which have been found to comply with the standard for unvented room heaters, ANSI Z21.11.2 are to be installed in this fireplace.
OUTSIDE AIR AND DAMPER HANDLE OPERATION
The damper handle, which opens and closes the damper blade, is located in the upper front face of the fireplace. Pushing the handle forward and up of the keyway slot will free the damper blade to automatically open. Pushing the handle forward and down will lock the damper blade closed (see Figure 29, page 22).
The outside air kit lever is located at the left and right hand sides of the fireplace (see Figure 30, page 22) Lifting the lever up will free the outside air door to open. Pulling the lever down will lock the door.
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117541-01A
22
Figure 29 - Operating Damper Handle
Damper Weight
To Close Damper
To Open Damper
Damper Weight
OPERATION AND
MAINTENANCE GUIDELINES
Continued
Open Position
Closed Position
Figure 30 - Outside Air Kit Lever
TECHNICAL SERVICE
You may have further questions about installation, operation, or troubleshooting. If so, contact DESAʼs Technical Service Department at 1-866-672-6040. When calling please have your model and serial numbers of your heater ready.
You can also visit DESAʼs technical services web site at www.desatech.com.
WARNING: Risk of fire! Re­place grate with DESA model 111754-02 JM50, 117544-01 JM42, 117544-03 JM36 grate only. This grate has been designed to keep the operation of your fireplace safe and efficient.
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117541-01A 23
REPLACEMENT AND ACCESSORY PARTS
0 TO 6/12 PITCH -- V6F-10DM 6/12 TO 12/12 PITCH — V12F-10DM
BI-FOLD GLASS DOOR
24-12DM
48-12DM
36-12DM
18-12DM
12-12DM
DOUBLE WALL PIPE
36-12HT 48-12HT
12-12HT
24-12HT
18-12HT
BDM42E 42" BI-FOLD MASONRY DOOR-EBONY
BDM42G 42" BI-FOLD MASONRY DOOR-PEWTER
BDM42C 42" BI-FOLD MASONRY DOOR-OILED BRONZE
BDM50C 50" BI-FOLD MASONRY DOOR-OILED BRONZE
BDM50E 50" BI-FOLD MASONRY DOOR-EBONY
BDM50G 50" BI-FOLD MASONRY DOOR-PEWTER
BDM36C 36" BI-FOLD MASONRY DOOR-OILED BRONZE
BDM36G 36" BI-FOLD MASONRY DOOR-PEWTER
BDM36E 36" BI-FOLD MASONRY DOOR-EBONY
ROUND TOP
TERMINATIONS
RLT-12HT
RLT-12D
AK-4
OPTIONAL OUTSIDE AIR KIT
FOR SIDE WALL INSTALLATION
PN 01576
30° OFFSET AND RETURN
30E-12DM
30E-12HT
STORM COLLAR
FS-10
1100EFS-10DM FOR GM36
SC2-1
FIRESTOP SPACER
ROOF
FLASHING
EMBER PROTECTOR
EP-36
11
7544-02 FOR JM50
GRATE
11
7544-03 FOR JM36
11
7544-01 FOR JM42
SQUARE CHASE-TOP
TERMINATION
STL-12D
OPTIONAL OUTSIDE AIR KIT
FOR FLOOR INSTALATION
AK4F
2701 Industrial Drive P.O. Box 90004 Bowling Green, KY 42102-9004 www.desatech.com
NOT A UPC
117541-01 Rev. A 08/05
117541 01
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