Desa VVSR24, FVSR24, HVSR18, HVSR24, CPVSR24 Owner's Operation And Installation Manual

...
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FOR YOUR SAFETY
— Do not store or use gasoline or any other flammable
vapors or liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS :
• Do not touch any electrical switch;
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a quali-
fied installer, service agency or the gas supplier.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
VENTED DECORATIVE NATURAL GAS LOGS
OWNER’S OPERATION AND INSTALLATION MANUAL
RGA 2-72
APPROVED
TESTED AND
LISTED BY
VANGUARD BURNER MODELS
VVSR18, VVSR24, VVDR18, VVDR24, AND VVDR30
FOR USE WITH LOG SET MODELS VSLR18, VSLR24, VDLCR18,
VDLCR24 (SHOWN) AND VDLCR30
FMI BURNER MODELS
FVSR18, FVSR24, FVDR18, FVDR24, AND FVDR30 FOR USE
WITH LOG SET MODELS FSLR18, FSLR24, FDLCR18, FDLCR24,
FDLCR30, FA18, FA24 AND FA30
COMFORT GLOW LOG SET AND BURNER MODELS
CVSR18, CVSR24, CPVSR18, CPVSR24, CVDR18, CVDR24,
CVDR30, LBFL18, LBFL24, LVDR18, LVDR24, LVDR30, BFLT18,
BFLT24, HVSR18, HVSR24, HCVDR18 AND HCVDR24
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901265-01P2
WARNING: Improper installation, adjustment, altera­tion, service or maintenance can cause injury or prop­erty damage. Refer to this manual for correct installation and operational procedures. For assistance or addi­tional information consult a qualified installer, service agency or the gas supplier.
WARNING: This is a gas-fired appliance. It uses air (oxy­gen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to the National Fuel Gas Codes, ANSI Z233.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation.
WARNING: This appliance is for installation only in a solid­fuel burning masonry or UL127 factory-built fireplace, con­structed of noncombustible material, and connected to a working flue. (See page 5 for minimum flue opening.)
This appliance may be installed in an aftermarket*, per­manently located, manufactured (mobile) home, where not prohibited by state or local codes.
*Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.
State of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts.
TABLE OF CONTENTS
Safety Information ............................................... 3
Local Codes ........................................................ 4
Unpacking ........................................................... 4
Product Identification ........................................... 4
Optional Product Features .................................. 5
Installation .......................................................... 5
Operating Appliance .......................................... 13
Cleaning and Maintenance ................................ 15
Service Hints ..................................................... 15
Technical Service .............................................. 15
Replacement Parts ............................................ 15
Troubleshooting ................................................. 16
Accessories ....................................................... 19
Illustrated Parts Breakdown and Parts List ....... 20
Warranty Information ...........................Back Cover
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901265-01P 3
WARNING: This appliance is equipped for natural gas. An optional propane/LP conversion kit must be installed for use with propane/LP gas.
WARNING: Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns.
WARNING: Installed decora­tive glass door enclosures must be fully opened when operating this gas appliance.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
Do not place clothing or other flammable material on or near the appliance. Never place any objects on the appliance.
Appliance assembly becomes very hot when in use. Keep chil
­dren and adults away from hot surface to avoid burns or clothing ignition. Appliance will remain hot for a time after shutdown. Allow surface to cool before touching.
Carefully supervise young chil
­dren when they are in the room with appliance.
You must operate this appliance with a fireplace screen in place. Make sure fireplace screen is closed before running appliance.
Keep the appliance area clear and free from combustible ma
­terials, gasoline and other flam
­mable vapors and liquids.
SAFETY INFORMATION
WARNING: This product con­tains and/or generates chemicals known to the State of California to cause cancer or birth defects or other reproductive harm.
WARNING: Keep flue open when operating unit.
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate or service this log set. Improper use of this log set can cause serious injury or death from burns, fire, explosion, electrical shock and carbon monoxide poisoning.
DANGER: Carbon monoxide poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of
carbon monoxide poisoning resemble the flu, with headaches, dizziness or nausea. If you have these signs, the log set may not be working properly. Get fresh air at once! Have log set serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol and those at high altitudes.
Natural Gas: Natural gas is odorless. An odor-
making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this log set.
WARNING: Any change to this log set or its controls can be dangerous.
WARNING: Do not use a blow­er insert, heat exchanger insert or other accessory not approved for use with this appliance.
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901265-01P4
1. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not use any phone in your building
• immediately call your gas supplier from a neighborʼs phone. Follow the gas supplierʼs instructions
• if you cannot reach your gas supplier, call the fire department
2. Never install the log set
• in a recreational vehicle
• where curtains, furniture, clothing, or other flammable objects are less than 42 inches from the front, top, or sides of the log set
• in high traffic areas
• in windy or drafty areas
3. Before installing in a solid fuel burning fireplace, the chimney flue and firebox must be cleaned of soot, creosote, ashes and loose paint by a qualified chimney cleaner. Creosote will ignite if highly heated. Inspect chimney flue for damage. If dam
-
aged, repair flue before operating appliance.
4. This log set is designed to be smokeless. If logs ever appear to smoke, turn off appliance and call a qualified service person. Note: During initial operation, slight smoking could occur due to log curing and the burning of manufacturing residues. You may wish to add more ventilation by opening a window.
5. To reduce the creation of soot, follow the instructions in Cleaning and Maintenance
,
page 15.
6. The installation and provisions for combustion and ventilation air must conform with the Na
­tional Fuel Gas Code, ANSI Z233.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation
.
7. Do not run log set
• where flammable liquids or vapors are used
or stored
• under dusty conditions
8. Do not burn solid fuel in the fireplace after installing the log set. Do not use this log set to cook food or burn paper or other objects.
9. Do not use appliance if any part has been exposed to or under water. Immediately call a qualified service technician to inspect the room appliance and to replace any part of the control system (if using GA9050A or GA9150A) and any gas control which has been under water.
SAFETY INFORMATION
Continued
Figure 1 - Product Identification
(Dual Burner Shown)
Hearth Kit Model ___________________ Serial Number _____________________ Log Set Model _____________________
Grate
Burner Pan
Burner Manifold
Burner Inlet Fitting
Burner Clamp
Grate Steps
PRODUCT IDENTIFICATION
10. To help prevent breakage, new logs must be broken-in (see Curing Logs page 14).
11. Turn log set off and let cool before servicing, installing, or repairing. Only a qualified ser
­vice person should install, service, or repair log set.
12. Provide adequate clearances around air openings.
LOCAL CODES
Install and use log set with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
UNPACKING
CAUTION: Do not remove the data plates from the burner pan. The data plates contain impor­tant product information.
1. Remove logs, hearth kit, pan materials, and hardware from carton.
2. Remove all protective packaging applied to logs and base for shipment.
3. Check all items for any shipping damage. If damaged, promptly inform dealer where you bought the product.
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901265-01P 5
OPTIONAL PRODUCT
FEATURES
ON/OFF SAFETY VALVE/PILOT KIT AND PROPANE/LP CONVERSION
An optional valve/safety pilot kit with a piezo ignitor is available for this appliance. This system requires no matches, batteries, or other sources to light. You must use this optional system for LP conversion. See Accessories, page 19.
REMOTE CONTROL READY (MILLIVOLT) SAFETY VALVE/ PILOT KIT
An optional millivolt valve/safety pilot kit with a piezo ignitor is available for this appliance. This system requires no matches, batteries, or other sources to light. This system may be connected to a wall switch or hand-held wireless remote control. See Accessories, page 19.
REMOTE CONTROL ACCESSORIES
There is an optional hand-held ON/OFF remote control that can be purchased separately for this log set. You must use the millivolt valve/safety pilot kit to use remote accessories with this appliance. See Accessories, page 19.
A wall switch is also available for this appliance. You must use the millivolt valve/safety pilot kit to use the wall switch with this appliance. See Accessories, page 19.
INSTALLATION
CAUTION: Do not remove the data plates attached to the burner pan. The data plates contain important warranty and safety information.
WARNING: Before installing in a solid fuel burning fireplace, the chimney flue and firebox must be cleaned of soot, creosote, ashes and loose paint by a qualified chim­ney cleaner. Creosote will ignite if highly heated. A dirty chimney flue may create and distribute soot within the house. Inspect chimney flue for damage. If damaged, repair flue before operating heater.
NOTICE: Installation, service, and repair of this appliance must be performed by a qualified installer, service agency, company or gas supplier experienced with this type of gas appliance. Only factory authorized components listed in these instructions may be used in accordance with the manufacturer’s instructions and all codes and requirements of the authority having jurisdiction. Any modifications to this kit, or use of unauthorized components or accessory items will void the manufacturer’s warranty, and may result in a hazardous condition.
FLUE OPENING SPECIFICATIONS
Note: This vented appliance must be installed only in a solid-fuel burning fireplace with a working flue and constructed of noncombustible material.
The charts in Figure 2, page 6, indicate technical infor­mation regarding the installation of your gas log set. Please make sure that all of the specifications shown are applicable before installation is attempted.
The fireplace must include a working flue and venting system with the minimum openings shown in the Figure 2, page 6.
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901265-01P6
BURNER ORIFICE
LOG NATURAL PROPANE/LP
SIZE IN. NUM. IN. NUM.
VV/FV/CV/CPV/ HV/SR18 VV/FV/CV/HCV/ LV/DR18
.120 31 .073 49
VV/FV/CV/CPV/ HV/SR24 VV/FV/CV/ HCV/LV/DR24, LBFL18, BFLT18
.129 30 .086 44
VV/F V/ CV/LV/ DR30, LBFL24, BFLT24
.1405 28 .089 43
Model
Burner
Description
Btu Input
Natural Gas
Btu Input
Propane/LP
Gas
Minimum
Vent
Opening
VVSR18 FVSR18
HVSR18
CPVSR18
CVSR18
18"
Single
50,000 40,000 8" dia.
VVSR24 FVSR24
HVSR24
CPVSR24
CVSR24
24"
Single
60,000 50,000 8" dia.
VVDR18
FVDR18
HCVDR18
LVDR18
CVDR18
18"
Dual
55,000 45,000 8" dia.
VVDR24
FVDR24
CVDR18
HCVDR24
LVDR24
CVDR24
24"
Dual
65,000 55,000 8" dia.
VVDR30
FVDR30 LVDR30
CVDR24
30"
Dual
70,000 60,000 8" dia.
LBFL18 BFLT18
18"
Triple
65,000 55,000 8" dia.
LBFL24 BFLT24
24"
Triple
70,000 60,000 8" dia.
*Add 6" if safety valve/pilot is used **At depth indicated
FUEL INLET PRESSURE SPECIFICATIONS (W.C.)
Min. Max.
NG 5.5" 10.5"
LP 11" 13"
Figure 2 - Technical Information Charts
MINIMUM FIREBOX SIZES
Models: VVSR18, FVSR18, HVSR18, CPVSR18, CVSR18, CVDR18, VVDR18, FVDR18, HCVDR18, LVDR18
Front Width* Back Width** Depth Height
28" 16" 14" 18"
Models: VVSR24, FVSR24, HVSR24, CPVSR24, CVSR24, CVDR24, VVDR24, FVDR24, HCVDR24, LVDR24
Front Width* Back Width** Depth Height
29 3/4" 17" 15 1/2" 18"
Models: VVDR30, FVDR30, LVDR30, CVDR30
Front Width* Back Width** Depth Height
36" 27" 18" 18" Models: LBFL18, BFLT18 Front Width* Back Width** Depth Height
28" 16" 15 1/2" 18" Models: LBFL24, BFLT24 Front Width* Back Width** Depth Height
30" 22" 15 1/2" 18"
INSTALLATION
Continued
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901265-01P 7
CHECK GAS TYPE
Use only natural gas. If your gas supply is not natural gas, you must install ON/OFF Safety Valve/Pilot Kit (see Accessories, page 19). Call dealer where you bought log set.
If the fireplace does not have a gas supply shutoff valve, one must be installed.
VENTING SPECIFICATIONS FOR INSTALLATION
The fireplace chimney flue and vent must be draft­ing properly. To check the vent for proper drafting: Light a tightly rolled newspaper on one end and place it at the inside front edge of the fireplace. Observe the smoke and be sure the vent is properly drawing it up the chimney. If the smoke spills out into the room, extinguish the flame and remove any obstruction until proper venting is achieved.
The chimney flue must remain open a minimum of 3" at all times during the operation of this log set.
INSTALLING DAMPER CLAMP
Secure the damper stop clamp provided to the leading edge of the damper as shown in Figure 3. If for any reason this clamp doesn't work on your fireplace, another suitable clamp or permanent stop must be installed, or the damper blade must be cut or removed.
INSTALLATION
Continued
Damper Clamp
Damper Clamp
Damper
Manufactured
Fireplace
Masonry Fireplace
Figure 3 - Attaching Damper Clamp
Damper
CONNECTING TO GAS SUPPLY
WARNING: A qualified ser­vice person must connect log set to gas supply. Follow all local codes.
Installation Items Needed
Before installing log set, make sure you have the items listed below.
• piping (check local codes)
• sealant (resistant to Propane/LP gas)
• equipment shutoff valve
• test gauge connection
• adjustable (crescent) wrench or pliers
• sediment trap
• tee joint
• pipe wrench
CAUTION: Use only new, black iron or steel pipe. Inter­nally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to log set. If pipe is too small, undue loss of volume will occur.
Installation must include a equipment shutoff valve, union, and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from log set (see Figure 4, page 8).
IMPORTANT: Install equipment shutoff valve in an accessible location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance.
Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in a clogged burner injector.
WARNING: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.
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901265-01P8
We recommend that you install a sediment trap in supply line as shown in Figure 4. Locate sediment trap where it is within reach for cleaning. Install in piping system between fuel supply and heater. Locate sediment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into log set controls. If sediment trap is not installed or is installed wrong, log set may not run properly.
INSTALLATION
Continued
Figure 4 - Gas Connection
* Purchase the optional CSA design-certified equipment shutoff valve from your dealer. See Accessories, page 19.
** Minimum inlet pressure for purpose of input adjustment.
3" Minimum
Sediment Trap
From Gas Meter (5" W.C.** to
10.5" W.C. Pressure)
CSA Design­Certified Equipment Shutoff Valve With 1/8" NPT Tap*
Approved Flexible Gas Hose (if allowed by local codes)
Tee
Joint
Pipe
Nipple
Cap
CHECKING GAS CONNECTIONS
WARNING: Test all gas piping and connections, internal and external to unit, for leaks after installing or servicing. Correct all leaks at once.
WARNING: Never use an open flame to check for a leak. Apply a noncorrosive leak detec­tion fluid to all joints. Bubbles forming show a leak. Correct all leaks at once.
PRESSURE TESTING GAS SUPPLY PIPING SYSTEM
Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)
1. Disconnect log set and its individual equip­ment shutoff valve from gas supply piping system.
2. Cap off open end of gas pipe where equipment shutoff valve was connected.
3. Pressurize supply piping system by either us
­ing compressed air or opening main gas valve located on or near gas meter.
4. Check all joints of gas supply piping system. Apply noncorrosive leak detection fluid to gas joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Reconnect log set and equipment shutoff valve to gas supply. Check reconnected fittings for leaks.
Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)
1. Close equipment shutoff valve (see Figure 5).
2. Pressurize supply piping system by either us
­ing compressed air or opening main gas valve located on or near gas meter.
3. Check all joints from gas meter to equipment shutoff valve (see Figure 5). Apply noncorro
­sive leak detection fluid to gas joints. Bubbles forming show a leak.
4. Correct all leaks at once.
Figure 5 - Checking Gas Joints
Gas Meter
Equipment Shutoff Valve
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901265-01P 9
HEARTH KIT ASSEMBLY AND INSTALLATION
Kit Assembly - Single and Dual-Flame Only
1. Determine which side the gas line will be coming into the fireplace.
NOTICE: Triple-burner models CBL18/24 or BFLT18/24 come preassembled with gas inlet on right side of burner pan. DO NOT attempt to reposition burner on triple-burner models. If your fireplace supply is on the left side, a longer 3/8" flex line should be purchased and routed behind burner pan and away from flame area.
2. Using a hammer and screw driver, remove knockout plug from the side of the pan that corresponds to the gas line (see Figure 6).
3. Unscrew burner inlet fitting from burner
manifold.
4. Place burner manifold in pan with threaded
opening facing open knockout plug.
5. Using thread sealant (resistant to the action
of propane/LP gas) on larger end of fitting,
screw the burner inlet fitting through hole and
into burner manifold (see Figure 6). Tighten
using a wrench. If using propane/LP gas, see
Propane/LP Gas Conversion, page 11.
6. Using burner clamp, screw, and nut provided,
assemble clamp to pan (“U” style and triple
burners only). This will hold the burner mani
-
fold in place.
7. If using optional GA9050A kit, go to Optional
GA9050A On/Off Safety Valve/Pilot Kit , page
10, for installation instructions. If using option
-
al GA9150A kit, follow instructions included
with kit for installation and operation.
INSTALLATION
Continued
Burner Inlet Fitting
Burner Inlet Fitting
Screw
Front Burner
Burner Manifold
Nut
Burner Clamp
Burner Pan (Front)
Burner Manifold
Knockout Plugs
Burner Pan (Front)
Burner Pan (Front)
Knockout Plugs
Gas Connection Must Be On Right Side For Triple Burner
Burner Inlet Fitting
TRIPLE-BURNER
SINGLE-BURNER
DUAL-FLAME
Burner Manifold
Figure 6 - Installing Burner
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901265-01P10
Installation and Gas Connection
1. Place the burner pan assembly in the center
of the fireplace floor. Make sure the front of
pan faces forward.
2. Thread the gas supply fitting to the fireplace
gas supply pipe. Use thread sealant.
3. Install adapter fitting onto the burner inlet
fitting using thread sealant on male threads
of burner inlet fitting (see Figure 7). Adjust
to most convenient position.
4. Install the gas connector tube to the gas sup
-
ply fitting. Carefully shape tube to attach to
adapter fitting. Be careful not to cause kinks
in tube.
INSTALLATION
Continued
Figure 7 - Connecting Gas to Appliance
Adapter Fitting
Gas Connector Tube
Burner Pan Assembly (Facing Front of Fireplace)
OPTIONAL GA9050A ON/OFF SAFETY VALVE/PILOT KIT ASSEMBLY
For additional convenience and safety, or for propane/LP conversion, an optional ON/OFF safety valve/pilot kit is available. See Accessories, page 19.
WARNING: You must use a ON/OFF safety valve/pilot kit for propane/LP conversion.
Natural Gas Installation
1. Thread the gas control valve onto the burner inlet fitting (see Figure 8). Use thread sealant on the male threads of the burner inlet fitting. Hold the burner inlet fitting with a wrench to prevent overtightening the connection to the burner. Make sure the control rod is facing the front (see Figure 8).
2. Attach the pilot gas line to the pilot outlet of the gas control valve and tighten. Connect the thermocouple to the rear of the gas control valve. See Figure 9. Do not overtighten. If using propane/LP gas, see Changing Pilot Orifice, page 12.
3. Install the inlet fitting into the inlet opening of the gas control valve (see Figure 10). Use thread sealant on the male pipe threads.
4. Place the burner pan assembly in the center of the fireplace floor. Make sure the front of pan faces forward.
5. Thread the gas supply fitting to the fireplace gas supply pipe. Adjust to most convenient position.
Burner Inlet Fitting
Gas Control Valve
Burner Pan Assembly
Figure 8 - Installing Gas Control Valve
Control Rod
Figure 9 - Gas Control Valve with
Thermocouple and Pilot
Figure 10 - Installing Inlet Fitting and
Gas Connector Tube
Thermocouple and Line
Pilot and Line
Gas Control Valve
Gas Control Valve
Gas Inlet Fitting
Gas Connector Tube
Inlet Opening
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901265-01P 11
6.
Install the gas connector tube to the gas supply fitting. Carefully shape tube to attach to adapter fitting. Be careful not to cause kinks in tube.
7. Test for leaks following instructions under
Testing Burner for Leaks
, page 12.
8.
Retighten and adjust the location of the gas control as necessary. The gas control should be level, with the control rod to the front.
9. Install cover to burner pan using screws provided.
10. Install thermocouple, pilot, and ignitor onto valve cover as shown in Figure 11. Use the provided screws.
11. Push the control rod extension onto the “D” shaped control rod through the center hole in the cover.
12. Install the position decal and control knob making sure to align the marks with the cor
­rect stop positions of the gas control. Pilot position will allow the knob to push in about 1/2". Align the decals in the pilot position.
INSTALLATION
Continued
Figure 11 - Installing Cover, Control
Knob, and Piezo Ignitor
Piezo Ignitor
Control Rod Extension
Screw
Valve Cover
Control Knob
Thermocouple
Ignitor
Pilot
PROPANE/LP GAS CONVERSION
To convert to propane/LP gas, the burner inlet fitting and pilot orifice must be replaced. The propane/LP burner inlet fitting is supplied with the orifice installed for a 24" log set. If you have an 18" or 30" set, you must change this orifice also. See Figure 1, page 4 for product identification.
Burner Inlet Fitting
1. Remove the burner inlet fitting from the burner pan assembly. DO NOT remove the orifice from this fitting. The propane/LP burner inlet fitting is included in the hardware kit (see Figure 12).
2. Be sure to use the correct orifice for your ap
­pliance. The hardware kit included with this appliance contains two orifices with a cone­like shape. If you have an 18" set, the orifice for the burner inlet fitting is red; for a 30" set, it is black. If you have a 24" log set, the orifice is already installed inside the fitting.
3. For an 18" or 30" set, use a 10mm socket or nut driver to remove the orifice from the propane/LP burner inlet fitting. Choose the correct orifice for your log set size and install in place of the orifice you just removed.
4. Using thread sealant (resistant to the action of propane/LP gas) on larger end of fitting, screw the burner inlet fitting through hole and into burner manifold (see Figure 13). Tighten using a wrench.
5 . Follow steps 1 through 12 under Natural Gas
Installation, page 10.
Figure 12 - Burner Inlet Fittings with
Injectors
Figure 13 - Remove Burner Inlet Fitting
Burner Inlet Fitting for Natural Gas
NATURAL
GAS
FITTING
PROPANE/
LP GAS
FITTING
Injector for Natural Gas
Injector for Propane/ LP Gas
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901265-01P12
Changing Pilot Orifice
The pilot is provided with a natural gas orifice installed. For propane/LP gas you must remove it and replace it with an propane/LP orifice. The accessory hardware kit contains an propane/LP orifice with a red stripe for converting the pilot.
1. Gently loosen and remove the pilot line con
-
nection from the bracket (see Figure 14).
2. Replace the injector (see Figure 14) with the propane/LP pilot injector with the red stripe.
3. Replace and tighten the pilot line to the bracket.
4. Continue with step 3 under Natural Gas Instal
-
lation, page 10.
INSTALLATION
Continued
Figure 14 - Installing Propane/LP Pilot
Orifice
Pilot Injector
TESTING BURNER FOR LEAKS
1. Generously apply noncorrosive leak detec­tion fluid to all connections.
WARNING: Never check for
gas leaks with open flame.
2. Light the burner with the shutoff valve no more than half open and holding a match slightly in front of the pan (see Lighting Instructions, page 14).
3. Inspect all connections for bubbles, raw gas odor, or flame from any area other than the burner (leaks). If leaks are detected, shut off the gas valve immediately. Tighten, or reas
­semble the loose connection(s) using pipe joint compound until burner system is leak free.
4. When the burner is tested and leak free, observe the individual tongues of flame on the burner.
Note: The burner design includes
more ports on the outside of the bar. Make sure that all ports are clear and producing flame evenly across the burner. If any ports appear blocked, clear them by removing the burner manifold and reaming the ports with a modified paper clip or other suitable tool.
5. When finished testing, turn the gas shutoff valve OFF to extinguish all flames.
ADDING PAN MATERIAL
1. Open the bag of ash bed material (vermiculite) and spread it evenly across the burner pan to the top. You may overflow the front and sides of the pan to cover the entire pan and connecting hardware. Do not cover GA9050A or GA9150A valve.
2. Open the glowing embers and evenly cover the ash bed material (vermiculite) in the burner pan.
INSTALLING THE GRATE AND LOGS
1. Place the grate over the burner pan where the two outer horizontal supports on the grate fit into the two pan positioning notches in the rear vertical edge of the pan.
2. Slide the two rear log grate steps over the two outer horizontal supports on the grate as shown in Figure 15.
3. Place the back log on the grate onto the grate steps (see Figure 16, page 13).
4. Place the front log(s) on the grate and slide forward against the front bars on the grate (see Figure 16, page 13).
5. Place the smaller top logs onto the bottom logs (see Figure 17, page 13). Leave as much open space between logs as possible to minimize flame impingement and sooting.
Note: Logs
may chip if they are handled roughly or if hit together while being placed.
Figure 15 - Installing Grate (Pan Material
Not Shown)
Grate
Grate Steps
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901265-01P 13
Figure 17 - Placement of Top Logs
Kingston Split
Oak Logs
INSTALLATION
Continued
Figure 16 - Installing Front and Back
Logs (Number and style may vary)
Hanover Round Oak Logs
Kingston Split Oak Logs
OPERATING APPLIANCE
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: Keep flue open
when operating unit.
WARNING: If you do not fol­low these instructions exactly, a fire or explosion may result causing property damage, per
-
sonal injury or loss of life.
BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighborʼs phone. Follow the gas supplierʼs instructions.
• If you cannot reach your gas supplier, call the fire department.
Belmont Oak
Logs
INSTALLING DECORATIVE GRATE
The decorative grate enhancer accessory (see Accessories, page 19) comes standard with the Berkshire Oak (CVDR) models. Install enhancer by placing it over the grate fingers on the front of the grate after your logset has been installed.
Figure 18 - Placement of Grate Enhancer
Grate Enhancer
Page 14
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901265-01P14
LIGHTING
INSTRUCTIONS
1. STOP! Read the safe ty in for mat ion, page 14.
2. Turn the gas shutoff valve to OFF.
3. Wait five (5) minutes to clear out any gas. If you then smell gas STOP! Follow the safety information, page 14. If you don't smell gas, go on to the next step.
4. Light a match and lay it on top of the pan material about 2" from the end of the sup
-
ply side of the pan
5. Slowly turn the gas shutoff valve ON until the burner ignites. If the burner doesnʼt ignite within 10 seconds with the match burning, turn the shutoff valve OFF and repeat steps 1 through 4 again.
GAS SHUTOFF
VALVE OPERATION
Flame Adjustment
Adjust the flame ON/OFF by turning the gas shutoff valve counterclockwise to open or clockwise to close, as necessary.
Shutting Off Appliance
Turn gas shutoff valve clockwise
to the
OFF position.
CURING
LOGS
During the 2-3 hour appliance break-in period, you may detect an odor from the appliance as the various paints and compounds used in the manufacturing of this log set cure. This is a normal and temporary situation that is not cause for alarm. However, you may want to provide extra ventilation to the room during this time.
To ensure proper curing of the logs:
Ignite a 2" flame and maintain it for 1 hour.
Burn the logs in consecutive 1 hour periods raising the flame an additional 2" to full flame height for a total of three hours.
OPERATING APPLIANCE
Continued
OPERATING
INSTRUCTIONS
FOR GA9050A
Note: Operation instructions for GA9150A Remote Ready Valve/Pilot Kit will be included with the kit.
1. STOP! Read the safe ty in for mat ion, page 14.
2. Make sure equipment shutoff valve is fully open.
3. Press in and turn control knob clockwise
to the OFF position.
4. Wait five (5) minutes to clear out any gas. Then smell for gas around log set and near floor. If you smell gas, STOP! Refer to the
National Fuel Gas Codes, ANSI Z233.1/ NFPA 54, Section 5.3, Air for Combustion and Ventilation. If you donʼt smell gas, go
to the next step.
5. Turn control knob counterclockwi se
to the PILOT position and press in. Keep control knob pressed in for five (5) seconds.
Note: You may be running this log set for
the first time after hooking up to gas sup
­ply. If so, the control knob may need to be pressed in for 30 seconds. This will allow air to bleed from the gas system.
• If control knob does not pop up when
released, contact a qualified service person or gas supplier for repairs.
6. With control knob pressed in, push down and release ignitor button. This will light pilot. The pilot is attached to the rear of the front burner. If needed, keep pressing ignitor button until pilot lights.
Note: If pilot does not stay lit, contact a
qualified service person or gas supplier for repairs. Until repairs are made, light pilot with match.
Ignitor
Control Knob Pilot
FROM "PILOT" POSITION
SLIGHT PUSH TO
TURN OFF
PULL PUSH
TO LIGHT
ON
ON
FROM "PILOT" POSITION
SLIGHT PUSH TO
TURN OFF
PULL PUSH
TO LIGHT
FROM "PILOT" POSITION
SLIGHT PUSH TO
TURN OFF
PULL PUSH
TO LIGHT
ON OFF
On
Off
OFF
OFF
Figure 19 - Ignitor and Control Knob
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901265-01P 15
OPERATING APPLIANCE
Continued
7. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob.
Note: If pilot goes out, repeat steps 3
through 7, page 14.
8. Turn control knob co unterclockwise
to the ON position. Burner should
light. If burner does not light, call a quali
-
fied service person.
SERVICE HINTS
When Gas Pressure is Too Low
• pilot will not stay lit
• burners will have delayed ignition
• heater will not produce specified heat
• propane/LP gas supply may be low
You may feel your gas pressure is too low. If so, contact your local propane/LP or natural gas supplier.
TECHNICAL SERVICE
You may have further questions about instal­lation, operation, or troubleshooting. If so, contact DESAʼs Technical Service Department at 1-866-672-6040. When calling please have your model and serial numbers of your heater ready.
You can also visit DESAʼs technical services web site at www.desatech.com.
REPLACEMENT PARTS
Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.
PARTS UNDER WARRANTY
Contact authorized dealers of this product. If they canʼt supply original replacement part(s), call DESAʼs Technical Service Department at 1-866-672-6040. When calling DESA, have ready
• your name and address
• model and serial numbers of your log set
• how log set was malfunctioning
• type of gas used (propane/LP or natural gas)
• purchase date
Usually, we will ask you to return the part to the factory.
PARTS NOT UNDER WARRANTY
Contact authorized dealers of this product. If they canʼt supply original replacement part(s), call DESA at 1-866-672-6040 for referral information. When calling DESA, have ready
• model number of your log set
• the replacement part number
Figure 20 - Thermocouple and Pilot
Pilot Burner
Thermocouple
TO TURN OFF GAS
TO APPLIANCE
Shutting Off Appliance
1. Turn control knob clockwise to the PILOT position.
2. Press in and turn control clockwise to the OFF position.
Shutting Off Burner Only (pilot stays lit)
Turn control knob clockwise
to the
PILOT position.
CLEANING AND
MAINTENANCE
• Keep the area around the log set clean and clear
of debris.
• Occasionally, you may use a soft bristle brush
to clean logs.
• Once every year a qualified agency or certified
chimney sweep should examine and clean the venting system of the fireplace.
Page 16
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901265-01P16
TROUBLESHOOTING
WARNING: Turn off log set and let cool before servicing. Only a
qualified service person should service and repair log set.
Note: All troubleshooting items are listed in order of operation.
POSSIBLE CAUSE
1. Poor fuel quality
2. Fireplace venting system not drafting properly
3. Excessive flame impingement or blockage
4. Improper fuel/air mixture
5. Excessive gas supply/pressure
1. Passage of air/gas across ir
-
regular surfaces
1. I n correct ga s supply or pressure
2. Blocked burner orifice or burner manifold ports
3. Improper burner orifice size
1. Ignitor electrode not con­nected to ignitor cable
2. Ignitor cable pinched or wet
3. Bad ground on piezo ignitor
4. Broken ignitor cable
5. Bad piezo ignitor
6. Ignitor electrode broken
7. Ignitor electrode positioned wrong
REMEDY
1. Contact local natural or pro­pane/LP gas company
2. Adjust damper wide open and/or have fireplace and vent­ing professionally cleaned and checked
3. Separate the logs to allow more flame passage
4. Remove any foreign items from the flame pattern and/or check for proper orifice sizing
5. Preheat flue in very cold weather
1. Relieve any tight bends or kinks in gas supply line
1. Check for proper gas supply pressure
2. Free burner orifice and mani
­fold ports of any burrs, paint, or other blockage
3. Verify proper burner orifice sizing (see Figure 2, page 6)
1. Reconnect ignitor cable
2. Free ignitor cable if pinched by any metal or tubing. Keep ignitor cable dry
3. Scrape away paint on bracket for better contact with ground on piezo ignitor
4. Replace ignitor cable
5. Replace piezo ignitor
6. Replace electrode
7. Reposition electrode
OBSERVED PROBLEM
Lo g set is smoking/soo ting excessively (Note: It is natural and unavoid­able for vented gas log sets to produce moderate levels of carbon (soot) where flames contact the logs. This is especially true with propane/LP gas.)
Burner is excessively noisy (Note: The movement and com­bustion of gas will create low, unavoidable levels of noise.)
Burner flame is too low or too high
When ignitor button is pressed, there is no spark at pilot (GA9050A Only)
Page 17
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901265-01P 17
POSSIBLE CAUSE
1. Gas supply turned off or equip­ment shutoff valve closed
2. Control knob not in PILOT position
3. Control knob not pressed in while in PILOT position
4. Air in gas lines when installed
5. P i l o t adjust m e n t s crew closed
6. Pilot is clogged
7. Low gas pressure
1. C o n t r o l knob n o t f u lly pressed in
2. Control knob not pressed in long enough
3. Equipment shutoff valve not fully open
4. Pil ot flame not to uch ing thermocouple, which allows thermocouple to cool, caus­ing pilot flame to go out. This problem could be caused by one or both of the following:
A) Low gas pressure B) Dirty or partially clogged
pilot
5. Thermocouple connection loose at control valve
6. Thermocouple damaged
7. Control valve damaged
1. Burner orifice clogged
2. Inlet gas pressure is too low
3. The rmocouple leads dis
­connec ted or impr operly connected
1. Pilot flame needs adjusting
2. Wrong pilot orifice
REMEDY
1. Turn on gas supply or open equipment shutoff valve
2. Turn control knob to PILOT position
3. Press in control knob while in PILOT position
4. Continue holding down control knob. Repeat igniting opera
-
tion until air is removed
5. Adjust pilot flame for approxi­mately 2" blue flame
6. Clean pilot (see Cleaning and Ma intenance, page 15) or replace pilot assembly
7. Replace gas control
1. Press in control knob fully
2. After pilot lights, keep control knob pressed in 30 seconds
3. Fully open equipment shutoff valve
4. A) Contact local natural gas company
B) Clean pilot (see
Cleaning
and Maintenance, page 15) or
replace pilot assembly
5. Hand tighten until snug, then tighten 1/4 turn more
6. Replace thermocouple
7. Replace control valve
1. Clean burner orifice
2. Contact local natural or pro
-
pane/LP gas company
3. Reconnect leads
1. Adjust pilot flame for approxi
-
mately 2" blue flame
2. Replace pilot orifice set
OBSERVED PROBLEM
When ignitor button is pressed, there is spark at pilot but no igni
-
tion (GA9050A Only)
Pilot lights but flame goes out when control knob is released (GA9050A Only)
Burner does not light after pilot is lit (GA9050A Only)
D e l ay e d i g ni t i on b u r ne r (GA9050A Only)
TROUBLESHOOTING
Continued
Page 18
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901265-01P18
WARNING: If you smell gas
• Shut off gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Fol­low the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
IMPORTANT: Operating log set where impurities in air exist may create odors. Cleaning supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors. These odors will disappear over time.
POSSIBLE CAUSE
1. Metal expanding while heating or contracting while cooling
1. Log Set burning vapors from paint, hair spray, glues, clean
-
ers, chemicals, new carpet, etc. (See IMPORTANT state- ment above)
2. Gas leak. See Warning
statement at top of page
1. Gas leak. See Warning statement at top of page
2. Control valve defective
1. Gas leak. See Warning state
-
ment at top of page
OBSERVED PROBLEM
Log Set produces a clicking/tick­ing noise just after burner is lit or shut off
Log Set produces unwanted odors
Gas odor even when control knob is in OFF position
Gas odor during combustion
REMEDY
1. This is common with most log sets. If noise is excessive, con
-
tact qualified service person
1. Open flue to maximum. Stop using odor causing products while log set is running
2. Locate and correct all leaks (see Checking Gas Connec
-
tions, page 8)
1. Locate and correct all leaks (see Checking Gas Connec
-
tions, page 8)
2. Replace control valve
1. Locate and correct all leaks (see Checking Gas Connec
-
tions, page 8)
TROUBLESHOOTING
Continued
Page 19
LIMITED WARRANTY - VENTED GAS LOGS
DESA warrants this product to be free from defects on burner system for four (4) years and logs for a lifetime from the date of first purchase, provided that the product has been properly installed, operated and maintained in accordance with all applicable instructions. To make a claim under this warranty the Bill of Sale or cancelled check must be presented.
This warranty is extended only to the original retail purchaser. This warranty covers the cost of part(s) required to restore this log set to proper operating condition and an allowance for labor when provided by a DESA Authorized Service Center. Warranty part(s) MUST be obtained through authorized dealers of this product and/or DESA who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty. The log set MUST be installed by a qualified installer in accordance with all local codes and instructions furnished with the unit.
This warranty does not apply to parts that are not in original condition because of normal wear and tear, or parts that fail or become damaged as a result of misuse, accidents, lack of proper maintenance or defects caused by improper installation. Travel, diagnostic cost, labor, transportation and any and all such other costs related to repairing a defective log set will be the responsibility of the owner.
TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT; THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL IMPLIED WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO FOUR (4) YEARS ON BURNER SYSTEM AND A LIFETIME ON LOGS FROM THE DATE OF FIRST PURCHASE; AND DESAʼS LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND DESA SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of incidental or consequential damages, so the above limitation on implied warranties, or exclusion or limitation on damages may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights that vary from state to state.
For information about this warranty write:
2701 Industrial Drive P.O. Box 90004 Bowling Green, KY 42102-9004
www.desatech.com
901265-01 Rev. P 10/05
NOT A UPC
WARRANTY INFORMATION
KEEP THIS WARRANTY
Model
Serial No.
Date Purchased
Always specify model and serial numbers when communicating with the factory.
We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard written warranty. We make no other warranty, expressed or implied.
901265 01
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