Desa CGCF26TP User Manual

VENT-FREE PROPANE/LP GAS

COMPACT FIREPLACE

OWNER’S OPERATION AND INSTALLATION MANUAL

14,000 to 26,000 Btu/Hr

with Thermostat

CGCF26TP

WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.

— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

— Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

Shown with Optional Cabinet Mantel/Hearth Base Accessory

WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.

WARNING: This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to

Combustion and Ventilation

tion on page 6 of this manual.

Air for

sec-

This appliance may be installed in an aftermarket* manufactured (mobile) home, where not prohibited by state or local codes.

*Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer. (I.E. Installation of this product is permitted after the manufactured (mobile) home is sited)

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.

Save this manual for future reference.

CONTENTS

WARNING ICON G 001

SECTION PAGE

Safety Information...................................................................................2

Product Identification ..............................................................................4

Local Codes ............................................................................................. 4

Product Features ......................................................................................4

Unpacking................................................................................................4

Assembly .................................................................................................4

Air for Combustion and Ventilation........................................................6

Installation ...............................................................................................10

Connecting to Gas Supply ....................................................................... 16

Checking Gas Connections......................................................................18

Operating Fireplace .................................................................................20

Inspecting Burner ....................................................................................23

Cleaning and Maintenance ......................................................................25

Troubleshooting....................................................................................... 25

Technical Service .................................................................................... 29

Specifications ..........................................................................................29

Service Hints ...........................................................................................29

Replacement Parts ...................................................................................29

Illustrated Parts List................................................................................. 30, 31

Accessories ..............................................................................................32

Parts Centrals...........................................................................................33

Warranty Information ..............................................................................36

SAFETY

INFORMATION

W ARNINGS

WARNING ICON G 001

IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fireplace. Improper use of this fireplace can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.

DANGER

Carbon monoxide poisoning may lead to death!

Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning

resemble the flu, with headaches, dizziness, or nausea. If you have these signs, the fireplace may not be working properly. Get fresh air at once! Have fireplace serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.

Propane/LP Gas: Propane/LP gas is odorless. An odor-making agent is added to propane/LP gas. The odor helps you detect a propane/LP gas leak. However, the odor added to propane/LP gas can fade. Propane/LP gas may be present even though no odor exists.

Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this fireplace.

Safety Information continues on next page

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SAFETY

INFORMATION

Continued

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WARNINGS

WARNING ICON G 001

WARNING: Any change to this fireplace or its controls can be dangerous.

1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.

2. Do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors.

3. If you smell gas

• shut off gas supply

• do not try to light any appliance

• do not touch any electrical switch; do not use any phone in your building

• immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions

• if you cannot reach your gas supplier, call the fire department

4. This fireplace shall not be installed in a bedroom or bathroom.

5. Never install the fireplace

• in a recreational vehicle.

• where curtains, furniture, clothing, or other flammable objects are less than 36 inches from the front, top, or sides of the fireplace.

• as a fireplace insert.

• in high traffic areas.

• in windy or drafty areas.

6. Do not use this fireplace as a wood-burning fireplace. Use only the logs provided with the fireplace.

7. Do not add extra logs or ornaments such as pine cones, vermiculite, or rock wool. Using these added items can cause sooting. Do not add lava rock around base. Rock and debris could fall into the control area of fireplace.

8. You must operate this fireplace with the fireplace screen in place. Make sure fireplace screen is in place before running fireplace.

9. This fireplace is designed to be smokeless. If logs ever appear to smoke, turn off fireplace and call a qualified service person. Note: During initial operation, slight smoking could occur due to log curing and fireplace burning manufacturing residues.

10. Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns. Ceiling fans can create drafts that alter burner flame patterns. Altered burner patterns can cause sooting.

11. This fireplace needs fresh air ventilation to run properly. This fireplace has an oxygen depletion sensor (ODS) pilot light safety system. The ODS shuts down the fireplace if not enough fresh air is available. See Air for Combustion and Ventilation, pages 6 through 9. If fireplace keeps shutting off, see Troubleshooting, pages 24 through 27.

12. Do not run fireplace

• where flammable liquids or vapors are used or stored.

• under dusty conditions.

13. Do not use this fireplace to cook food or burn paper or other objects.

14. Never place any objects in the fireplace or on logs.

15. Fireplace front and screen becomes very hot when running fireplace. Keep children and adults away from hot surfaces to avoid burns or clothing ignition. Fireplace will remain hot for a time after shut-down. Allow surfaces to cool before touching.

16. Carefully supervise young children when they are in same room with fireplace.

17. Do not use fireplace if any part has been under water. Immediately call a qualified service technician to inspect the room fireplace and to replace any part of the control system and any gas control which has been under water.

18. Turn off and unplug fireplace and let cool before servicing. Only a qualified service person should service and repair fireplace.

19. Operating fireplace above elevations of 4,500 feet could cause pilot outage.

20. Do not use a blower insert, heat exchanger insert, or other accessory not approved for use with this fireplace.

21. Do not operate fireplace if any log is broken. Do not operate fireplace if a log is chipped (dime-sized or larger).

22. To prevent performance problems, do not use propane fuel tank of less than 100 lbs. capacity.

Continued

PRODUCT

IDENTIFICATION

LOCAL CODES

Fireplace Cabinet

Screen

Logs

Control Knob

Ignitor Button

Figure 1 - Vent-Free Propane/LP Gas Compact Fireplace

Install and use fireplace with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code ANSI Z223, also known as NFPA 54*.

*Available from:

American National Standards Institute, Inc.

1430 Broadway

New York, NY 10018

PRODUCT

FEATURES

UNPACKING

ASSEMBLY

National Fire Protection Association, Inc.

Batterymarch Park

Quincy, MA 02269

Safety Pilot

This fireplace has a pilot with an Oxygen Depletion Sensor Shutoff System (ODS). The ODS/pilot is a required feature for vent-free room fireplaces. The ODS/pilot shuts off the fireplace if there is not enough fresh air.

Piezo Ignition System

This fireplace has a piezo ignitor. This system requires no matches, batteries, or other sources to light fireplace.

Thermostatic Heat Control

This fireplace has a thermostat sensing bulb and a control valve. The thermostat will automatically modulate the heat output to maintain a consistent room temperature. This results in greater fireplace comfort. This can also result in lower gas bills.

1. Remove log box and fireplace from carton. The hood is not attached.

2. Remove all protective packaging applied to fireplace for shipment.

3. Make sure your fireplace includes one hardware packet.

4. Check fireplace for any shipping damage. If fireplace is damaged, promptly inform dealer where you bought fireplace.

WARNING

WARNING ICON G 001

Always have branch support and screen in place before operating fireplace. This prevents excessive temperatures on fireplace surfaces.

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ASSEMBLY

Continued

ASSEMBLING FIREPLACE

Tools Required: Phillips screwdriver, 5/16" hex wrench, and slotted screwdriver

Installing Log

1. Remove back log, branch, and hood from log box. Discard protective packaging.

2. Remove two shipping screws above screen (see Figure 2).

3. Lift screen up and pull out to remove.

4. An optional blower is available. See Accessories, page 32. Install optional blower now. Follow installation instructions provided with blower.

5. Gently place back log on burner support (see Figure 2). The log should fit flat against top of burner support. Place two #10 one-inch-long screws through burner support into the log and tighten. Place branches on branch support (see Figure 2).

6. Reattach screen by placing notches in screen frame over shoulder screws and pushing down.

Screen Shipping Screw

Shoulder Screw

Back Log

Burner Support

Branch Support

Screen

Screw

Branch

Figure 2 - Assembling Fireplace

WARNING

WARNING ICON G 001

Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this fireplace may result in property damage or personal injury.

Assembling Hood

1. Lift screen off heater.

2. Remove two 1-3/4" screws from louver assembly (see Figure 2). Save these screws.

Upper Louver Assembly

2 Short Screws

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1-3/4" Screws

Figure 3 - Assembling Hood

3. Pull louver assembly straight out from the cabinet. Be careful not to scratch the paint. Set louver assembly and screws aside.

4. Locate two black Phillips sheet metal screws from the hardware packet.

5. Place hood over top edge of firebox wrapper.

6. Attach hood with two short screws in center of hood.

7. Replace upper and lower assembly and 1-3/4" screws removed in step 2.

AIR FOR

W ARNING

COMBUSTION

AND

VENTILATION

This heater shall not be installed in a confined space unless provisions are provided for adequate combustion and ventilation air. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home.

Today’s homes are built more energy efficient than ever. New materials, increased insulation, and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.

While it is good to make your home energy efficient, your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper combustion and ventilation.

Exhaust fans, fireplaces, clothes dryers, and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appliances.

PROVIDING ADEQUATE VENTILATION

The following is excerpts from National Fuel Gas Code. NFPA 54/ANSI Z223.1, Section 5.3, Air for Combustion and Ventilation.

All spaces in homes fall into one of the three following ventilation classifications:

1. Unusually Tight Construction; 2. Unconfined Space; 3. Confined Space. The information on pages 6 through 9 will help you classify your space and provide adequate ventilation.

Unusually Tight Construction

The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.

Unusually tight construction is defined as construction where: a. walls and ceilings exposed to the outside atmosphere have a continu-

ous water vapor retarder with a rating of one perm (10-6 per-pa-m2) or

less with openings gasketed or sealed b. weather stripping has been added on openable windows and doors c. caulking or sealants are applied to areas such as joints around window

and door frames, between sole plates and floors, between wall-ceiling

joints, between wall panels, at penetrations for plumbing, electrical, and

gas lines, and at other openings.

If your home meets all of the three criteria above, you must provide additional fresh air. See

If your home does not meet all of the three criteria above, proceed to page 7.

Ventilation Air From Outdoors

and

, page 9

and

Confined and Unconfined Space

The National Fuel Gas Code (ANSIZ223.1, 1992 Section 5.3) defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfining space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the unconfined space. * Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.

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AIR FOR

COMBUSTION

AND

VENTILATION

Continued

DETERMINING FRESH-AIR FLOW FOR FIREPLACE LOCATION

Determining if You Have a Confined or Unconfined Space

Use this worksheet to determine if you have a confined or unconfined space.

Space: Includes the room in which you will install fireplace plus any adjoining rooms

with doorless passageways or ventilation grills between the rooms.

1. Determine the volume of the space (length x width x height). Length x Width x Height = ___________________ cu. ft. (volume of space)

Example:

If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space.

2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support.

____________ (volume of space) ÷ 50 cu. ft. = (Maximum Btu/Hr

the space can support)

Example:

Btu/Hr the space can support)

3. Add the Btu/Hr of all fuel burning appliances in the space.

Example:

* Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.

4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.

_________________ Btu/Hr (maximum the space can support) _________________ Btu/Hr (actual amount of Btu/Hr used)

Example:

The space in the above example is a confined space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:

A. Rework worksheet, adding the space of an adjoining room. If the extra space provides

an unconfined space, remove door to adjoining room or add ventilation grills between

rooms. See Ventilation Air From Inside Building, page 8. B. Vent room directly to the outdoors. See Ventilation Air From Outdoors, page 9. C. Install a lower Btu/Hr fireplace, if lower Btu/Hr size makes room unconfined.

If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no additional fresh air ventilation.

Space size 20 ft. (length) x 16 ft. (width) x 8 ft. (ceiling height) =

2560 cu. ft. (volume of space)

2560 cu. ft. (volume of space) ÷ 50 cu. ft. = 51.2 or 51,200 (maximum

Vent-free fireplace ___________________ Btu/Hr Gas water heater* ___________________ Btu/Hr Gas furnace ___________________ Btu/Hr Vented gas heater ___________________ Btu/Hr Gas fireplace logs ___________________ Btu/Hr Other gas appliances* + ___________________ Btu/Hr Total = ___________________ Btu/Hr

Gas water heater 30,000 Btu/Hr Vent-free fireplace + 26,000 Btu/Hr Total = 56,000 Btu/Hr

51,200 Btu/Hr (maximum the space can support) 56,000 Btu/Hr (actual amount of Btu/Hr used)

103667

AIR FOR

Remove

Door into

Adjoining

Room,

Option 3

Ventilation Grills

Into Adjoining Room,

Option 2

12"

Ventilation

Grills

into Adjoining

Room,

Option 1

COMBUSTION

AND

VENTILATION

Continued

WARNING

If the area in which the heater may be operated is smaller than that defined as an unconfined space, provide adequate combustion and ventilation air by one of the methods described in the

National Fuel Gas Code, ANSI Z223.1, 1992, Section 5.3

or appli-

cable local codes.

VENTILATION AIR

Ventilation Air From Inside Building

This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 4). You can also remove door into adjoining room (see option 3, Figure 4). Follow the National Fuel Gas Code NFPA 54/ANSI Z223.1, Section 5.3, Air for Combustion and Ventilation for required size of ventilation grills or ducts.

WARNING

Rework worksheet, adding the space of the adjoining unconfined space. appliances in both spaces.

The combined spaces must have enough fresh air to supply all

Figure 4 - Ventilation Air from Inside Building Shown with Optional Mantel

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AIR FOR

COMBUSTION

AND

VENTILATION

Continued

Ventilation Air From Outdoors

Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces.

IMPORTANT:

a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.

Do not provide openings for inlet or outlet air into attic if attic has

Outlet Air

Inlet Air

Figure 5 - Ventilation Air from Outdoors Shown with Optional Mantel

Ventilated Attic

To Attic

Crawl

Space

Ventilated

Crawl Space

103667

INSTALLATION

WARNING ICON G 001

NOTICE

A qualified service person must install fireplace. Follow all local codes.

CHECK GAS TYPE

Use only propane/LP gas. If your gas supply is not propane/LP, do not install fireplace. Call dealer where you bought fireplace for proper type fireplace.

INSTALLATION ITEMS

Before installing fireplace, make sure you have the items listed below.

• external regulator (supplied by installer, see page 16)

• piping (check local codes)

* An A.G.A. design-certified manual shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the optional A.G.A. design-certified manual shutoff valve from your dealer. See Accessories, page 32.

Note:

If desired, purchase a four-sided brass trim kit for built-in installations. See

Accessories, page 32.

LOCATING FIREPLACE

Maintain the minimum clearances shown in Figures 6 and 7 (page 11). If you can, provide greater clearances from floor, ceiling, and joining wall.

• sealant (resistant to propane/LP gas)

• manual shutoff valve *

• ground joint union

W ARNING

WARNING ICON G 001

• sediment trap

• tee joint

• pipe wrench

You can recess firebox into the wall. You can also position fireplace in the optional cabinet or corner mantels. specified in this manual. Purchase the optional mantel from your dealer (see Accessories, page 32).

IMPORTANT:

Only use optional cabinet or corner mantels

W ARNING

Never install the fireplace

• in a bedroom or a bathroom

• in a recreational vehicle

• where curtains, furniture, clothing, or other flammable objects are less than 36 inches from the front, top, or sides of the fireplace

• as a fireplace insert

• in high traffic areas

• in windy or drafty areas

CAUTION

This fireplace creates warm air currents. These currents move heat to wall surfaces next to fireplace. Installing fireplace next to vinyl or cloth wall coverings or operating fireplace where impurities in the air (such as tobacco smoke) exist, may discolor walls.

IMPORTANT:

installing fireplace in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air for Combustion and Ventilation, pages 6 through 9.

Vent-free fireplaces add moisture to the air. Although this is beneficial,

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INSTALLATION

Continued

CAUTION

WARNING ICON G 001

If you install the fireplace in a home garage

• fireplace pilot and burner must be at least 18 inches above floor.

• locate fireplace where moving vehicle will not hit it.

For convenience and efficiency, install fireplace

• where there is easy access for operation, inspection, and service.

• in coldest part of room.

An optional blower kit is available from your dealer. See Accessories, page 32. If planning to use blower, locate fireplace near an electrical outlet.

CEILING

36"

6" Minimum From Sides Of Fireplace

Minimum

Left Side

FLOOR

Right Side

Figure 6 - Mounting Clearances As Viewed From

Front of Fireplace Shown Built In The Wall

CEILING

36" Minimum

Top Of Mantel Can Be Flush With Wall

Right

Left Side

Side

103667

Figure 7 - Mounting Clearances As Viewed From

Front of Fireplace Shown with Optional Mantel

+ 25 hidden pages