Desa CGB35P, CGB50P User Manual

VENTED PROPANE
GAS HEATERS
OWNER’S OPERATION AND INSTALLATION MANUAL
Models: CGB35P and CGB50P
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, per­sonal injury, or loss of life.
FOR YOUR SAFETY
— Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be per-
formed by a qualified installer, service agency, or the gas supplier.
W ARNING: Improper installation,
adjustment, alteration, service, or maintenance can cause property damage, personal injury or loss of life. Refer to this manual for cor­rect installation and operational procedures. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.
®
Save this manual for future reference.
CONTENTS
SECTION PAGE
Safety Information.........................................................................3
Product Identification .................................................................... 5
Local Codes ................................................................................... 6
Unpacking .................................................................................... 6
Product Features ............................................................................ 6
Installing Heater ............................................................................6
Check Gas Type...................................................................... 6
Installation Items.....................................................................6
Locating Heater.......................................................................7
Venting Heater ........................................................................8
Connecting to Gas Supply ...................................................... 11
Checking Gas Connections..................................................... 13
Installing Glass Panels ............................................................14
Fresh Air For Combustion and Ventilation...................................16
Determining Fresh-Air Flow for Heater Location
Example 1: Locating Heater in Unconfined (Open) Area 17
Draft Hood Spillage Test............................................ 17
Providing Permanent Fresh-Air Ventilation .............. 18
Example 2: Locating Heater in Confined (Closed) Area..19
Ventilating Confined Area ......................................... 19
Operating Heater ........................................................................... 20
For Your Safety Read Before Lighting .................................. 20
Lighting Instructions............................................................... 20
Manual Lighting Procedure .................................................... 22
To Turn Off Gas To Appliance .............................................. 22
Inspecting Pilot and Burner Flame................................................ 23
Pilot Flame Pattern .................................................................23
Burner Flame Pattern .............................................................. 23
Cleaning and Maintenance ............................................................ 25
Troubleshooting.............................................................................26
Service Procedures ........................................................................30
Removing Control Valve and Burner Tube............................30
Removing Burner.................................................................... 31
Changing Burner Orifice ........................................................ 32
Technical Service .......................................................................... 33
Specifications ................................................................................ 33
Service Hints ................................................................................. 33
Ordering Replacement Parts..........................................................34
Parts Centrals................................................................................. 34
Accessories .................................................................................... 35
Illustrated Parts List ......................................................................36-38
Warranty Information.................................................................... Back Cover
2
100352
SAFETY
INFORMATION
WARNINGS
IMPORTANT: Read this owner’s manual carefully and completely be-
fore trying to assemble, operate, or service this heater. Improper use of
this heater can cause serious injury or death from burns, fire, explosion,
electrical shock, and carbon monoxide poisoning.
DANGER
Carbon monoxide poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning
resemble the flu, with headaches, dizziness, or nausea. If you have these signs, the
heater may not be operating or venting properly. Get fresh air at once! Have heater
or heater venting system serviced. Some people are more affected by carbon
monoxide than others. These include pregnant women, people with heart or lung
disease or anemia, those under the influence of alcohol, and those at high altitudes.
Propane Gas: Propane gas is odorless. An odor-making agent is added to propane
gas. The odor helps you detect a propane gas leak. However, the odor added to
propane gas can fade. Propane gas may be present even though no odor exists.
Make certain you read and understand all Warnings. Keep this manual for reference.
It is your guide to safe and proper operation of this heater.
1. A qualified service person must install heater and venting system.
2. Use only propane gas. Do not convert heater to use different fuel type.
3. Do not place propane supply tank(s) inside any structure. Locate propane supply tank(s) outdoors.
4. If you smell gas
• Shut off gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
5. This heater must have fresh air for proper operation. If not, poor fuel combustion and improper venting of flue gases will result. Carbon monoxide poisoning from backed-up flue gases could occur. The State of California lists carbon monoxide as a reproductive toxin under Proposition 65. Read the instructions under
for Combustion and Ventilation, pages 16 through 19 for complete information.
6. Never install the heater
• in a mobile home or a recreational vehicle.
• where curtains, furniture, clothing, or other flammable objects are less than 48 inches from the front, 53 inches from top, or 12 inches from right side and 6 inches from left side and back of heater.
• directly on carpeting, tile, or other combustible materials other than wood flooring. Place heater on metal or wood panel extending the full width and depth of heater.
• as a fireplace insert.
• in high traffic areas.
• in windy or drafty areas.
Fresh Air
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Continued
3
SAFETY
WARNINGS
Continued
INFORMATION
Continued
7. Provide the following minimum heater clearances from combustibles (as viewed from the front of heater):
Front: 48 inches Back: 6 inches Top: 53 inches Right Side: 12 inches Left Side: 6 inches
8. Do not run heater
• where flammable liquids or vapors are used or stored
• under dusty conditions
9. Never place clothing or any flammable objects on the heater or venting system.
10. Heater and venting system surfaces are very hot during operation. Keep children and adults away from hot surfaces to avoid burns or clothing ignition. Carefully supervise young children when they are in the same room as heater. Heater will remain hot for a time after shutdown. Let surface cool before touching.
11. Do not use heater as a cooking device.
12. Do not alter heater or its controls. Any change may create a safety hazard.
13. Turn off heater and unplug (if equipped with blower) and let cool before servicing. Unless you need gas supply for testing, shut off manual shutoff valve before servicing. Only a qualified service person should service and repair heater and venting system.
14. Replace any safety screen or guard removed for servicing before running heater.
15. Do not use heater if any part has been under water. Immediately call a qualified service person to inspect the heater and to replace any part of the control system and any gas control which has been under water.
4
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PRODUCT
IDENTIFICATION
Control Knob
Ignitor Button
Lower Front Access Panel
Draft Hood Outlet for Venting System
Control Valve
Figure 1 - Vented Propane Gas Heater
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Figure 2 - Vented Propane Gas Heater, Rear View
5
LOCAL CODES
Install and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of the following:
• National Fuel Gas Code ANSI Z223.1, also known as NFPA 54 *
• National Electrical Code ANSI/NFPA 70 *
*Available from: American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
UNPACKING
PRODUCT
FEATURES
INSTALLING
HEATER
1. Remove heater from carton.
2. Remove all protective packaging applied to heater for shipment.
3. Check heater for any shipping damage. If heater is damaged, promptly inform
dealer where you bought heater.
Piezo Ignition System
This heater has a piezo ignitor. This system requires no matches, batteries, or other sources to light heater.
Thermostatic Heat Control
This heater has a thermostat sensing bulb and a control valve. This results in the greatest heating comfort. This can also result in lower gas bills.
WARNING
WARNING ICON G 001
A qualified service person must install heater and venting system. Have them inspect heater before use and at least annually. Follow all local codes.
NOTICE
This heater must be electrically grounded if equipped with blower. Follow all local codes. In the absence of local codes, follow the National Electric Code, ANSI/NFPA 70.
CHECK GAS TYPE
Use only propane gas. If your gas supply is not propane, do not install heater. Call dealer where you bought heater for proper type heater.
INSTALLATION ITEMS
Before installing heater, make sure you have all items below.
• external regulator (supplied by
installer, see page 11)
• piping (check local codes)
• sealant (resistant to propane gas)
• manual shutoff valve *
• ground joint union
* An A.G.A. design-certified manual shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the optional A.G.A. design-certified manual shutoff valve from your dealer. See Accessories, page 35.
• test gauge connection * (see Figure 7, page 12)
• sediment trap
• tee joint
• pipe wrench
• venting materials
6
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INSTALLING
LOCATING HEATER
HEATER
Continued
WARNING
WARNING ICON G 001
Maintain the minimum clearances shown in Figure 3, below. If you can, provide greater clearances.
WARNING
WARNING ICON G 001
Never install the heater
in a mobile home or a recreational vehicle.
where curtains, furniture, clothing, or other flam-
mable objects are less than 48 inches from the front, 53 inches from the top, 12 inches from the right side and 6 inches from the left side and back of heater.
directly on carpeting, tile, or other combustible materials other than wood flooring. Place heater on metal or wood panel extending the full width and depth of heater.
as a fireplace insert.
in high traffic areas.
in windy or drafty areas.
CAUTION
WARNING ICON G 001
If you install the heater in a home garage
heater pilot and burner must be at least 18 inches above floor
locate heater where moving vehicle will not hit it.
For convenience and efficiency, install heater
• where there is easy access for operation, inspection, and service.
• in coldest part of room.
• near an electrical outlet if you are planning to add blower to heater. See Accessories, page 35 for blower.
CEILING
6"
Minimum
Left Side
48" Minimum from
Front of Heater
53"
Minimum
Right Side
6" Minimum
from Back
12"
Minimum
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Figure 3 - Heater Clearances
Continued
7
INSTALLING
HEATER
Continued
VENTING HEATER
Note:
Venting/chimney materials are not supplied with heater.
WARNING
A qualified service person must install the venting system for this heater. If venting system is not properly installed and maintained, the vent safety shut-off system will pre­vent the heater from running. Follow all local codes.
WARNING
This heater has a vent safety shut-off system. This system shuts off the heater gas supply if you do not vent heater properly or the venting system is blocked. Do not operate heater if not properly vented. Do not tamper with the vent safety shut-off system. Carbon monoxide poison­ing and death may result.
WARNING
When venting this heater, follow the safety information listed below.
Never vent heater to another room or inside a building. Only vent heater to the outdoors.
Do not vent heater exhaust to a chimney or flue serving another solid-fuel-burning or gas appliance.
We recommend you use flues classified as prefabricated or masonry all-fuel chimney or type-B vent. See page 10.
If using old vent, check vent for soot, creosote, and loose particles. If vent is damaged, repair or replace it before using heater.
Extend the vertical section of vent pipe at least three feet above roof penetration.
Extend the vertical section of vent pipe at least two feet above the highest point of any roof within ten feet.
The horizontal run of vent pipe should rise at least 1/4 inch for each foot of run.
Support the vent pipe at least every five feet along its length. Do not use combustible materials to support vent pipe.
Never extend vent pipe horizontally through outside wall and terminate. You must connect a vertical run of vent pipe to the horizontal run. The vertical run must be at least 25% longer than the horizontal run.
Install vent or chimney cap that is approved for use with vented gas room heaters.
Do not use vent pipe smaller in diameter than that of the heater draft hood outlet.
Do not use dampers in the vent pipes.
Vertical height of vent must be greater than five feet
above vent connection at draft hood.
Vent Types,
8
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INSTALLING
VENTING HEATER
(continued)
HEATER
Continued
WARNING
Do not vent heater in any of the following ways (see Figure 4).
Heater must be vented to the out­doors. Never vent heater to another room or inside a building.
The vertical section of vent pipe must extend at least two feet above the highest point of any roof within ten feet.
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Never extend vent pipe horizontally through outside wall and terminate. You must connect a vertical run of vent pipe to the horizontal run. The vertical run must be at least 25% longer than the horizontal run.
Less than 5' between elbows
Vertical run of pipe must be at least five feet from elbow to elbow.
Figure 4 - Improper Venting Systems
Never extend vent pipe horizontally through a chimney or flue. You must connect a vertical run of vent pipe to the horizontal run. The vertical run must be at least 25% longer or five feet minimum than the horizontal run.
Continued
9
INSTALLING
HEATER
Continued
VENTING HEATER
(continued)
Proper Size Vent
To safely vent heater, the vent connector pipe must be the same diameter as the draft hood outlet on the rear of the heater. Pipe that is too small can cause flue gas to spill from the heater. Fasten vent connector to the draft hood outlet with a sheet metal screw.
Vent Types
Prefabricated or Masonry All-Fuel Chimney - This is a masonry chimney or a
residential-type prefabricated chimney. Only use prefabricated chimneys listed by Underwriters Laboratories (UL), Inc.
Type-B Vent - These vents are made of noncombustible, corrosion resistant
material. They are certified by a nationally recognized testing agency. Type-B vents are double­accordance with the listing of the particular type-B vent. Type-B vents are currently listed as B-1, B-1
The illustrations below show both vent types. The illustration shows typical construction of each type of venting system. Minimum clearances and lengths are added to the illustrations.
walled pipe. Clearances to combustible construction must be in
1
/2, and B-2.
Terminate at least 5' above draft hood. If vent extends over 5' above roof, support with guy wires or braces.
Vent Cap Must Be At Least 2 Feet Above Highest Point Within 10 Feet.
Seal Around Collar and Flashing
10
5'
Min.
6"
Min.
Heater
sonry All-Fuel Chimney
Figure 5 - Typical Construction of Venting Systems
Maintain Listed Clearance of Vent
Support If Necessary
Lock Joints
Lock Joints
Vent Connector
Position Firestop
Maintain Listed Clearance of Vent
Vertical Vent
Heater
Type-B VentPrefabricated or Ma-
Lock Joints
Support Laterals
53"
Min.
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INSTALLING
CONNECTING TO GAS SUPPLY
HEATER
Continued
WARNING
A qualified service person must connect heater to gas supply. Follow all local codes.
CAUTION
Never connect heater directly to the propane supply. This heater requires an external regulator (not supplied). Install the external regulator between the heater and propane supply.
The installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11 and 14 inches of water. If you do not reduce incoming gas pressure, heater regulator damage could occur. Install external regulator with the vent pointing down as shown in Figure 6. Pointing the vent down protects it from freezing rain or sleet.
External Regulator
BULK PROPANE
TANK
Vent Pointing Down
Figure 6 - External Regulator with Vent Pointing Down
VENT
CAUTION
Use only new, black iron or steel pipe. Copper tubing may be used in certain areas. Check your local codes. Use pipe that is 1/2" in diameter or greater to allow proper gas volume to heater. If pipe is too small, undue loss of pres­sure will occur.
The gas supply line to your heater must be 1/2 inch in diameter or larger. If the supply line branches to serve two or more heaters, the line from the branch back to the external regulator must be doubled or tripled, etc., in size (depending upon the number of heaters). branches to serve two heaters, the line diameter from the branch back to the external regulator must be at least 1 inch. If three heaters are served, the line diameter from the branch back to the external regulator must be at least 1 1/2 inches.
Example for 1/2 inch diameter supply line:
If the supply line
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Note:
If gas supply line total length exceeds forty feet, use a larger diameter pipe.
Use pipe that is the next size larger than the heater control valve fitting.
Continued
11
INSTALLING
HEATER
Continued
Installation must include a manual shutoff valve, ground joint union, plugged 1/8" NPT tap and a sediment trap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from heater (see Figure 7).
Apply pipe joint sealant lightly to male threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.
CAUTION
Use pipe joint sealant that is resistant to liquid petro­leum (LP) gas.
Install sediment trap in supply line as shown in Figure 7. Locate sediment trap where it is within reach for cleaning. Locate sediment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into heater controls. If sediment trap is not installed or is installed wrong, heater may not run properly.
IMPORTANT:
Use two pipe wrenches when connecting gas piping to gas control
valve of heater. This will prevent turning or damaging control valve.
Acceptable construction
Control Valve
Ground Joint Union
Test Gauge Connection*
Reducer Bushing to 1/8" NPT
1/8" NPT Plug Tap
Tee Joint
Sediment Trap
Manual Shutoff Valve *
Tee Joint
Pipe Nipple
Cap
of inlet gas line
From External Regulator (11" W.C. Min** to 14" W.C. Max)
Preferred construction of inlet gas line
From External Regulator (11" W.C. Min** to 14" W.C. Max)
12
Figure 7 - Gas Connection
* An A.G.A. design-certified manual shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the optional A.G.A. design-certified manual shutoff valve from your dealer. See Accessories, page 35.
** For purposes of input adjustment.
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INSTALLING
O
CHECKING GAS CONNECTIONS
HEATER
Continued
WARNING
Test all gas piping and connections for leaks after install­ing or servicing. Correct all leaks at once.
WARNING
Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
CAUTION
Make sure external regulator has been installed be­tween propane supply and heater. See guidelines under
Connecting to Gas Supply
Pressure Testing Gas Supply Piping System
Test Pressures In Excess of 1/2 PSIG
1. Disconnect heater and its individual manual shutoff valve from gas supply pipe. Pressures in excess of 1/2 PSIG will damage heater regulator.
2. Cap off open end of gas pipe where manual shutoff valve was connected.
3. Pressurize supply piping system by either using compressed air or opening propane supply tank valve.
4. Check all joints of gas supply piping system. Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak.
5. Correct all leaks at once.
, page 11.
Test Pressures Equal To or Less Than 1/2 PSIG
1. Close manual shutoff valve (see Figure 8).
2. Pressurize supply piping system by either using compressed air or opening propane supply tank valve.
3. Check all joints from propane supply tank to manual shutoff valve. Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak.
4. Correct all leaks at once.
Pressure Testing Heater Gas Connections
1. Open manual shutoff valve (see Figure 8).
2. Open propane supply tank valve.
3. Make sure control knob of heater is in the OFF position.
4. Check all joints from manual shutoff valve to control valve on heater. Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Light heater (see Operating Heater, pages 20 through 22). Check the rest of the internal joints for leaks.
7. Turn off heater (see To Turn Off Gas to Appliance, page 22).
On Position
P
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Figure 8 - Manual Shutoff Valve
Off Position
Continued
13
INSTALLING
HEATER
Continued
INSTALLING GLASS PANEL
1. Locate the glass panel package inside the back of the heater.
CAUTION
Before installing glass panels, inspect the edges. If you notice any chips or cracks, do not install. If the surface on either side is deeply scratched, do not install. If these conditions exist, call DESA Internationals Technical Ser­vice Department at 1-800-323-5190 for replacement glass panels.
CAUTION
Do not operate heater without glass panels installed. Operating heater without glass panels will damage front of heater due to excess temperatures.
CAUTION
Glass panels may have sharp edges. Handle with care.
2. Remove lower front access panel of heater by removing two screws at upper corners of panel. The lower front access panel covers the lower front access area (see Figure 9).
3. Remove two screws on glass guard. Remove glass guard (see Figure 9).
4. Carefully insert one glass panel up through lower front access area (see Figure 10, page 15).
5. Carefully slip glass panel behind hearth assembly (see Figure 10, page 15).
Glass Guard
14
Lower Front Access Panel
Figure 9 - Removing Lower Front Access Panel
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INSTALLING
HEATER
Continued
6. Insert top edge of glass panel into the upper glass retaining channel (see Figure 11).
Hearth Assembly
Glass Panel
Lower Front Access Area
Figure 10 - Inserting Glass Panels
CAUTION
Make sure you insert top edge of glass panels into the upper glass retaining channel. Do not install glass panels with top edge of glass in front of the upper glass retaining channel. Glass panels will not automatically go into the channel. You must guide the glass panels into it. Incorrect installation will damage front of heater due to excess temperatures.
7. Lower glass into lower glass retaining channel (see Figure 12). Slide glass panel all the way to the left side.
Note:
If you have chipped or cracked a glass panel during installation, do not use. Contact DESA International’s Technical Service Department at 1-800­323-5190 for a replacement glass panel.
8. Repeat steps 4 through 7 for all glass panels.
9. Reinstall glass guard. Reinstall lower front access panel of heater.
Upper Glass Retaining Channel
Lower Glass Retaining Channel
Lower Front Access Area
1
Glass
Glass Panel
2
Panel
Lower Glass Retaining Channel
1
2
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Figure 11 - Inserting Top Edge of
Glass Panel into Upper Glass
Retaining Channel
Figure 12 - Inserting Glass into
Lower Retaining Channel
Continued
15
FRESH AIR FOR
COMBUSTION
AND
VENTILATION
WARNING
This heater must have fresh air for proper operation. If not, poor fuel combustion and improper venting of flue gases will result. Carbon monoxide poisoning from backed-up flue gases could occur. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy efficient than ever. New materials, increased insulation, and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.
While it is good to make your home energy efficient, it is not good to make it too airtight. Your home needs to breath. If your home is too airtight, fresh air has little chance of entering in. This could be dangerous if you have fuel-burning appliances. These appliances need fresh, outside air for proper combustion and ventilation.
Exhaust fans, fireplaces, clothes dryers, and fuel-burning appliances draw air from the house to operate. This heater is a fuel-burning appliance. It uses air from inside the house for combustion. It also uses this air as a draft for venting. This draft air helps move combustion gases through the vent pipe to the outdoors. If your house is too airtight, there is not enough fresh air for these items to use. Fresh air may draw back into the house through venting flues and chimneys. This will keep fuel­burning appliances from venting properly. This may cause them to release poison­ous carbon monoxide gas into your home. It is very important to provide enough fresh air to run all fuel-burning appliances.
DANGER
Carbon monoxide poisoning may lead to death!
Carbon monoxide is a colorless, odorless gas. Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness, and/or nausea. If you have these signs, the heater may not be operating or venting properly. Get fresh air at once! Have heater or heater venting system serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, persons with heart and lung disease and anemia, those under the influence of alcohol, and those at high altitudes.
16
100352
FRESH AIR FOR
Typical
Water
Heater
Match
Draft Hood
Vent Pipe
Heater
Match
Draft Hood
Opening
Vent Pipe
COMBUSTION
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION Example 1: Locating Heater in Unconfined (Open) Area
AND
VENTILATION
Continued
NOTICE
An unconfined area has a minimum air volume of 50 cubic feet for each 1000 BTU/Hr input rating of all appliances in the area (cubic feet equals length x width x height of area). Include adjoining rooms only if there are no doors between the rooms or if you add ventila­tion grills between the rooms (see
Area,
page 19).
In an open area, the air that leaks around doors and windows may provide enough fresh air for combustion and ventilation.
Draft Hood Spillage Test
Follow the steps below to see if enough fresh air is available.
1. Close all windows and doors.
2. If you have a fireplace, start a fire. Build fire until flames are burning strongly.
3. Turn on all exhaust fans. These include exhaust fans for kitchen, bathroom, water heaters (gas or electric), etc.
4. Turn on all vented gas appliances. These include any room heaters, water heaters, clothes dryer, etc.
5. Wait ten minutes for drafts to regulate.
6. Check for draft-hood spillage at each vented gas appliance. Do this by holding a lit match two inches from the draft opening (see Figure 13). If match flame pulls toward the draft hood, there is no spillage. If match flame blows away from the draft hood, there is spillage. This is a hazardous condition. See Draft Hood Spillage, page 18.
Ventilating Confined
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Figure 13 - Checking for Draft Spillage
No Draft Hood Spillage: This shows there is enough fresh air in area for
appliances. Turn off all exhaust fans and appliances if desired.
Continued
17
FRESH AIR FOR
COMBUSTION
AND
Draft Hood Spillage: This is a hazardous situation. Draft hood spillage re-
leases poisonous carbon monoxide gas into your home.
DANGER
VENTILATION
Continued
Carbon monoxide poisoning may lead to death!
If draft hood spillage occurs, check for blocked flue connectors, vent pipes, and chimneys. If you find blockage, remove. Test again for spillage. If spillage still occurs or there was no blockage, you need more fresh, outside air in the house. You must provide additional fresh-air ventilation. Follow the steps below at once.
A. Open a window near the appliance(s) at least two inches. Test again for
spillage. If spillage does not stop, open window more and retest. If spillage stops, keep window open while running appliance(s). Supply fresh, outside air by a permanent method as soon as possible. If spillage still occurs, leave window open and go to next step.
B. If you have a fireplace, open a window or door near it at least two inches.
Test again for spillage. If spillage does not stop, open window or door more and retest. If spillage stops, keep window or door open while using fire­place. Supply fresh, outside air by a permanent method as soon as possible. If spillage still occurs, leave window or door open and go to next step.
C. If you have kitchen and bathroom exhaust fans, turn them off. Test again for
spillage. If spillage stops, do not use exhaust fans. Turn off circuit breakers for fans if possible. Permanently supply fresh, outside air as soon as possible.
Providing Permanent Fresh-Air Ventilation
If draft hood spillage occurs, you must permanently supply fresh, outside air to the inside of your house. Provide extra fresh air by using ventilation grills or ducts. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. If you install this heater in an area with other gas appliances, you must total the BTU/Hr input rating of all appliances. Follow the National Fuel Gas Code NFPA 54/ANSI Z223.1. It lists fresh-air requirements for fuel-burning appliances.
18
IMPORTANT
Do not provide openings for inlet or outlet air into attic if attic has a thermostat controlled power vent.
Chimney or Gas
Outlet Air
Inlet Air
Vent
Outlet Air
Inlet Air
Figure 14 - Ventilation Air from Outdoors
Ventilated Attic
To Attic
To
Crawl
Space
Ventilated
Crawl Space
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FRESH AIR FOR
Example 2: Locating Heater in Confined (Closed) Area
COMBUSTION
AND
VENTILATION
Continued
NOTICE
A confined area has an air volume of less than 50 cubic feet for each 1000 BTU/Hr input rating of all appliances in the area (cubic feet equals length x width x height of area). Include adjoining rooms only if there are no doors between the rooms.
If you install this heater in a confined area, you must provide additional fresh air.
Ventilating Confined Area
This fresh air would come from an adjoining open area or outdoors.
WARNING
The adjoining open area must have enough fresh, outside air ventilation to supply any appliance in that area plus the confined area. Follow instructions under
Example 1: Locating Heater in Unconfined (Open) Area,
page 17 to make sure fresh air ventilation is adequate.
When ventilating to an adjoining open area, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two areas. Follow the National Fuel Gas Code NFPA 54/ANSI Z223.1. It lists fresh-air requirements for fuel-burning appliances.
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12"
Ventilation Grills
Connecting Two Rooms
Ventilation
Grills into Closet for
Hot Water
Heater
into Crawl Space in Furnace Area or in
Closet with Water Heater
Figure 15 - Ventilation Air from Inside Building
to Meet Unconfined Space
12"
Recommended
Fresh Air Duct
After providing ventilation between rooms, check for draft hood spillage (see Draft Hood Spillage Test, page 17). If draft hood spillage still occurs, provide more
ventilation between rooms or provide permanent ventilation from outdoors. See Providing Permanent Fresh-Air Ventilation, page 18.
19
OPERATING
HEATER
WARNING
Heater and venting system surfaces are very hot during operation. Keep children and adults away from hot sur­faces to avoid burns and clothing ignition. Carefully super­vise young children when they are in the same room as heater. Heater will remain hot for a time after shut down. Let surface cool before touching.
NOTICE
If operating heater for the first time, a slight odor will occur. This odor will go away after a few hours of operation.
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING
If you do not follow these instructions exactly, a fire or explosion may result causing property damage, per­sonal injury or loss of life.
A. This appliance has a pilot which must be lighted by hand. When lighting the
pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to
smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
C. Use only your hand to push in or turn the gas control knob. Never use tools. If
the knob will not push in or turn by hand, don’t try to repair it, call a qualified service explosion.
D. Do not use this appliance if any part has been under water. Immediately call a
qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
technician or gas supplier. Force or attempted repair may result in a fire or
20
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above.
2. If heater is equipped with a blower, turn off all electric power to the heater.
3. Make sure manual shutoff valve is fully open.
4. Locate control knob on top of heater. Fully depress control knob in any position other than PILOT to shut off burner and pilot.
Ignitor Button
100352
Control Knob
DEPRESS
FOR OFF
LOW
Figure 16 - Control Knob and Ignitor Button
PILOT
HIGH
OPERATING
HEATER
Continued
5. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the
floor. If you smell gas, STOP! Follow “B” in the safety information at the top of page 20. If you don’t smell gas, go to the next step.
6. Turn control knob clockwise
control knob for five seconds.
Note:
You may be running this heater for the first time after hooking up to gas supply. If so, you may need to depress control knob in for 15 seconds or more. This allows air to bleed from the gas system.
7. With control knob depressed, push down and release ignitor button. This will light pilot. The pilot is attached to the front of burner. You can see pilot through front glass of heater (see Figure 12). If needed, keep pressing ignitor button until pilot lights.
Note:
If pilot does not stay lit, refer to Troubleshooting, pages 26 through 29. Also contact a qualified service person or gas supplier for repairs. Until repairs are made, light pilot with match. To light pilot with match, see Manual Lighting Procedure, page 22.
8. Keep control knob depressed for 30 seconds after lighting pilot. After 30 seconds, release control knob.
• If control knob does not pop up when released, contact a qualified service person or gas supplier for repairs.
• Shut off gas immediately.
Note:
If pilot goes out, repeat steps 4 through 8.
9. If heater is equipped with a blower, turn on all electrical power to the heater.
to the PILOT position. Fully depress
Clockwise
10. Turn control knob counterclockwise
11. If equipped, turn blower control to the AUTO or ON position (if desired).
to desired setting.
C-clockwise
CAUTION
Do not try to adjust heating levels by using the manual shutoff valve.
100352
Figure 17 - Viewing Pilot
21
OPERATING
MANUAL LIGHTING PROCEDURE
HEATER
Continued
1. Remove lower front access panel on heater.
2. Locate pilot. Pilot is attached to the front of burner.
3. Follow steps 1 through 6 under Lighting Instructions, pages 20 and 21.
4. With control knob depressed, strike match. Hold match to pilot until pilot lights.
5. Follow steps 8 through 11 under Lighting Instructions, page 21.
TO TURN OFF GAS TO APPLIANCE
Shutting Off Heater
1. Fully depress control knob in any position other than PILOT to shut off burner and pilot.
2. If equipped, turn blower control to OFF position.
Shutting Off Burner Only (pilot stays lit)
1. Turn control knob to the PILOT position. At this setting, only the pilot remains lit.
22
100352
INSPECTING
PILOT AND
BURNER
FLAME
Check pilot flame pattern and burner flame pattern often.
PILOT FLAME PATTERN
Figure 18 shows a correct pilot flame pattern. Figure 19 shows an incorrect pilot flame pattern. The incorrect pilot flame is not touching the thermocouple. This will prevent the thermocouple from getting hot, causing the heater to shut down.
Thermocouple
Figure 18 - Correct Pilot
Flame Pattern
If pilot flame pattern is incorrect, as shown in Figure 19
• turn heater off (see To Turn Off Gas to Appliance, page 22)
• contact a qualified service person
Figure 19 - Incorrect
Pilot Flame Pattern
Thermocouple
BURNER FLAME PATTERN
Note:
To view burner flame, look through front glass of heater.
Figure 20, page 24 shows a correct burner flame pattern. Figure 21, page 24 shows two incorrect burner flame patterns. The two incorrect flame patterns show high yellow flames and flames lifting off of burner.
100352
WARNING
If high yellow flame occurs, your heater could produce increased levels of carbon monoxide. If burner flame is incorrect, follow instructions on page 24.
NOTICE
Do not mistake orange flames with yellow flame. Dirt or other fine dust particles enter the heater and burn causing brief patches of orange flame.
Continued
23
INSPECTING
PILOT AND
BURNER
Sharp Blue Flame
FLAME
Continued
Figure 20 - Correct Burner Flame Pattern
High Yellow Flame
Flame Lifting Off of Burner
Figure 21 - Incorrect Burner Flame Patterns
If burner flame pattern is incorrect, as shown in Figure 21
• turn heater off (see To Turn Off Gas to Appliance, page 22)
• see Troubleshooting, pages 26 through 29.
24
100352
CLEANING
AND
MAINTENANCE
WARNING
Turn off heater and let cool before cleaning or servicing.
WARNING
Keep heater clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
CAUTION
You must keep control areas, burner, and circulating air passageways of heater clean. Inspect these areas of heater before each use. Have heater and venting system inspected yearly by a qualified service person. Heater may need more frequent cleaning due to excessive lint from carpeting, bedding material, etc.
CABINET
Air Passageways
• Use a vacuum cleaner or pressurized air to clean.
Exterior
• Use a soft cloth dampened with a mild soap and water mixture. Wipe the cabinet to remove dust.
COMBUSTION CHAMBER AND BURNER
Clean the combustion chamber and burner if you have run the heater with a high yellow flame. Incomplete combustion from lack of air causes the yellow flame. This will deposit soot inside the combustion chamber and on the burner. To clean combustion chamber and burner, you must remove the burner from heater. See Service Procedures, page 31, to remove burner. After removing burner, blow inside of combustion chamber clean with compressed air. Clean burner with a soft-bristled brush. Blow soot from burner with compressed air.
PILOT
Use a vacuum cleaner, compressed air, or small, soft-bristled brush to clean.
BURNER ORIFICE
Use a vacuum cleaner, compressed air, or small, soft-bristled brush to clean. You can also use a tooth pick to clean orifice. Do not enlarge or damage orifice hole.
PILOT AND BURNER FLAME
Check the pilot and burner flame monthly. Make sure pilot and burner flame is burning correctly. See Inspecting Pilot and Burner Flame, page 23.
VENTING SYSTEM
Check the venting system at least once a year. Make sure joints are secure and vent pipe is in good condition. Do not obstruct combustion and ventilation air entering the rear of heater.
100352
25
TROUBLE-
SHOOTING
Note:
All troubleshooting items are listed in order of operation.
WARNING
Turn off and unplug heater and let cool before servicing. Unless you need gas supply for testing, shut off manual shutoff valve before servicing. Only a qualified service person should service and repair heater and venting system.
CAUTION
Never use a wire, needle, or similar object to clean pilot. This can damage pilot.
26
OBSERVED PROBLEM
When ignitor button is pressed, there is no spark at pilot.
When ignitor button is pressed, there is spark at pilot but no igni­tion.
POSSIBLE CAUSE
1. Incorrect spark gap.
2. Ignitor electrode posi­tioned wrong.
3. Ignitor electrode broken.
4. Ignitor electrode not con­nected to ignitor cable.
5. Ignitor cable pinched or wet.
6. Piezo ignitor nut is loose.
7. Broken or frayed ignitor cable.
8. Loose ignitor cable.
9. Bad piezo ignitor.
1. Gas supply turned off or manual shutoff valve closed.
2. Control knob not in PI­LOT position.
3. Control knob not pressed in while in PILOT posi­tion.
4. Air in gas lines when in­stalled.
5. Depleted gas supply.
6. Pilot is clogged.
7. Gas regulator setting is not correct.
REMEDY
1. Adjust spark gap to 1/16".
2. Replace ignitor.
3. Replace ignitor.
4. Reconnect ignitor cable.
5. Free ignitor cable if pinched by any metal or tubing. Keep ignitor cable dry.
6. Tighten nut holding piezo ignitor to heater cabinet. Nut is located inside heater cabinet at top.
7. Replace ignitor cable.
8. Reconnect ignitor cable.
9. Replace piezo ignitor.
1. Turn on gas supply or open manual shutoff valve.
2. Turn control knob to PI­LOT position.
3. Press in control knob while in PILOT position.
4. Continue holding down control knob. Repeat ig­niting operation until air is removed.
5. Contact local propane gas company.
6. Clean pilot (see Cleaning and Maintenance, page
25) or replace pilot as­sembly.
7. Replace control valve.
100352
TROUBLE-
SHOOTING
Continued
OBSERVED PROBLEM
Pilot lights but flame goes out when control knob is released.
POSSIBLE CAUSE
1. Manual shutoff valve not fully open.
2. Control knob not fully pressed in.
3. Control knob not pressed in long enough.
4. Safety interlock system has been triggered.
5. Thermocouple connec­tion loose at control valve.
6. Pilot flame not touching thermocouple, which allows thermocouple to cool, causing pilot flame to go out. This problem could be caused by any or all of the following: A) Improperly adjusted
pilot flame B) Low gas pressure C) Dirty or partially
clogged pilot
7. Thermocouple dam­aged.
8. Control valve damaged.
REMEDY
1. Fully open manual shut­off valve.
2. Press in control knob fully.
3. After pilot lights, keep control knob pressed in 30 seconds.
4. Wait one minute for safety interlock system to reset. Repeat ignition.
5. Hand tighten until snug, then tighten 1/4 turn more.
6. A) Contact qualified service person to prop­erly adjust pilot flame. B) Contact local pro­pane gas company. C) Clean pilot (see
Cleaning and Mainte­nance, page 25) or
replace pilot assembly.
7. Replace thermocouple.
8. Replace control valve.
Burner does not light after pilot is lit.
Delayed ignition of burner.
1. Safety interlock system has been inadvertently triggered.
2. Burner orifice is clogged.
3. Burner orifice diameter is too small.
4. Inlet gas pressure is too low.
1. Manifold pressure is too low.
2. Burner orifice is clogged.
1. Fully depress control knob in any position other than pilot and re­lease. Wait one minute for safety interlock sys­tem to reset. Repeat igni­tion.
2.
Clean burner ( ing and Maintenance, page 25 burner orifice.
3. Replace burner orifice.
4. Contact local propane gas company.
1. Contact local propane gas company.
2. Clean burner (see
Cleaning and Mainte­nance, page 25 or re-
place burner orifice.
see Clean-
) or replace
100352
Continued
27
TROUBLE-
SHOOTING
Continued
OBSERVED PROBLEM
Burner backfiring during combustion.
POSSIBLE CAUSE
1. Burner orifice is clogged or damaged.
2. Burner damaged.
3. Gas regulator defective.
4. Delayed ignition.
REMEDY
1. Clean burner (see Clean­ing and Maintenance,
page 25) or replace burner orifice.
2. Replace burner.
3. Replace control valve.
4. See above.
Yellow flame during burner combustion.
Slight smoke or odor during initial opera­tion.
Burner fails to re­spond to thermostat.
1. Not enough air.
2. Gas regulator defective.
1. Residues from manu­facturing processes.
1. Pilot flame not lit.
2. Pilot flame not properly heating end of thermo­couple.
3. Pilot burner orifice clogged or damaged.
4. Control valve defec­tive.
5. Temperature at thermo­stat bulb satisfied.
1. A) Check burner for dirt
and debris. If found, clean burner (see Cleaning and Maintenance, page 25).
2. Replace control valve.
1. Problem will stop after a few hours of operation.
1. Light pilot burner (see Lighting Instructions, page 20).
2. Pilot flame needs adjust­ing. Contact a qualified service person.
3. Clean pilot burner (see
Cleaning and Mainte­nance, page 25).
4. Replace control valve.
28
Heater produces a whistling noise when burner is lit.
1. Air in gas line.
2. Air passageways on heater blocked.
3. Dirty or partially clogged burner orifice.
1. Operate burner until air is removed from line. Have gas line checked by local propane gas company.
2. Observe minimum instal­lation clearances (see Figure 3, page 7).
3. Clean burner (see Clean- ing and Maintenance,
page 25) or replace burner orifice.
100352
TROUBLE-
SHOOTING
Continued
WARNING
If you smell gas
Shut off gas supply.
Do not try to light any appliance.
Do not touch any electrical switch; do not use
any phone in your building.
Immediately call your gas supplier from a neighbors phone. Follow the gas suppliers instructions.
If you cannot reach your gas supplier, call the fire department.
OBSERVED PROBLEM
Heater produces a clicking/ticking noise just after burner is lit or shut off.
Heater produces un­wanted odors.
Heater shuts off in use.
POSSIBLE CAUSE
1. Metal expanding while heating or contracting while cooling.
1. Heater burning vapors from paint, hair spray, glues, etc.
2. Low fuel supply.
3. Gas leak. See Warning
statement at top of page.
1. Heater not venting correctly. Vent safety switch shuts off heater.
2. Low line pressure.
3. Pilot partially clogged.
REMEDY
1. This is common with most heaters. If noise is excessive, contact quali­fied service person.
1. Ventilate room. Stop us­ing odor causing products while heater is running.
2. Refill supply tank.
3. Find and correct all leaks (see Checking Gas nections, page 13).
1. Check venting system. If damaged or blocked, re­pair. If venting system is OK, have qualified ser­vice person replace vent safety switch, wire har­ness, or thermocouple in­terrupter.
2. Contact local propane gas company.
3. Clean pilot (see Cleaning and Maintenance, page
25).
Con-
100352
Gas odor even when control knob is in OFF position.
Gas odor during com­bustion.
1. Gas leak. See Warning
statement at top of page.
2. Control valve damaged.
1. Foreign matter between control valve and burner.
2. Gas leak. See Warning
statement at top of page.
3. Foreign fumes in area of heater being drawn through burner combus­tion.
1. Find and correct all leaks (see Checking Gas nections, page 13).
2. Replace control valve.
1. Take apart gas tubing and remove foreign matter.
2. Find and correct all leaks (see Checking Gas nections, page 13).
3. Ventilate area around heater to remove any for­eign fumes.
Con-
Con-
29
SERVICE
PROCEDURES
Removing Control Valve and Burner Tube
1. Shut off gas supply to heater.
2. Remove lower front access panel on heater.
3. Disconnect burner tube from orifice holder (see Figure 22).
4. Remove pilot gas line from control valve (see Figure 22).
5. Disconnect wire connec­tors from thermocouple interrupter (see Figure
22).
6. Remove thermocouple and thermocouple inter­rupter from control valve.
7. Remove cotter pin from control valve. This releases the control rod from valve (see Figure
22).
8. Remove the two mounting screws from control valve mounting bracket (see Figure 22).
9. Remove assembly from the rear of heater.
10.To reinstall, reverse above steps. Turn on gas to heater and check for gas leaks. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
11.Replace lower front access panel.
WARNING
Turn off and unplug heater and let cool before servicing. Unless you need gas supply for testing, shut off manual shutoff valve before servicing. Only a qualified service person should service and repair heater and venting system.
Control Rod
Control Valve Bracket
Orifice Holder
Thermocouple Interrupter
Thermocouple
Figure 22 - Removing Control Valve and Burner Tube
Control Valve
Wire Connector
Burner Tube
Pilot Gas Line
Wire Connector
Cotter Pin
Mounting Screw
30
100352
SERVICE
PROCEDURES
Continued
Removing Burner
1. Shut off gas supply to heater.
2. Remove lower front access panel on heater.
3. Disconnect burner tube from orifice holder (see Figure 23).
4. Remove orifice holder from burner (see Figure
23).
5. Remove pilot burner bracket nuts and remove pilot assembly (see Figure
23).
6. Move burner to the right for clearance. Rotate burner 90° and remove burner through lower front access opening.
7. To reinstall, reverse above steps. Turn on gas to heater and check for gas leaks. Apply a mixture of liquid soap and water to all joints. Bubbles form­ing show a leak. Correct all leaks at once.
8. Replace lower front access panel.
Burner
Burner Tube
Pilot Burner Bracket Nut
Figure 23- Removing Burner Tube, Orifice Holder, and Pilot Burner Assembly
Pilot Burner Assembly
Orifice Holder
(35,000 BTU/Hr Burner Shown)
Continued
100352
31
SERVICE
PROCEDURES
Continued
Changing Burner Orifice
1. Shut off gas supply to heater.
2. Remove lower front access panel on heater.
3. Disconnect burner tube from orifice holder (see Figure 24).
4. Remove orifice holder from burner (see Figure
24).
5. Use socket or open-end wrench to remove the old orifice from the orifice holder.
6. Clean and replace orifice, or replace with new orifice.
7. Turn on gas to heater and check for gas leaks. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
8. Replace lower front access panel.
Burner
Orifice
Burner Tube
Orifice Holder
Figure 24 - Orifice Location (35,000 BTU/Hr Burner Shown)
32
Figure 25 - Orifice
100352
TECHNICAL
SERVICE
You may have further questions about installation, operation, or troubleshooting. If so, contact DESA International’s Technical Service Department at 1-800-323-
5190.
SPECIFICATIONS
SERVICE
HINTS
35,000 BTU/Hr 50,000 BTU/Hr Model Model
BTU 35,000 50,000 Type Gas Propane Only Propane Only Ignition Piezo Piezo Pressure Regulator Setting 10.5" W.C. 10.5" W.C. Inlet Gas Pressure
Maximum 14" W.C. 14" W.C. Minimum 11" W.C. 11" W.C.
Dimensions, Inches
Heater (H x W x D) 25 x 27 Shipping Weight (pounds) 78 98 Flue Vent Size 4" dia. 4" dia. Orifice Size 52 drill, ø .0635 46 drill, ø .081
Note:
These heaters are certified for elevations of 0-4500 feet above sea level. For
elevations above 2000 feet, de-rate heater 4% for each 1000 feet above sea level.
When gas pressure is too low
• pilot will not stay lit
• burner will have delayed ignition
• heater will not produce specified heat
• propane gas supply may be low
When gas quality is bad
• pilot will not stay lit
• burner will produce yellow flames and soot
• heater will backfire when lit
You may feel your gas pressure is too low or gas quality is bad. If so, contact your local propane gas supplier.
1
/4 x 16 28 x 32 1/2 x 16
100352
33
ORDERING
REPLACEMENT
PARTS
Note:
Use only original replacement parts. This will protect your warranty cover-
age for parts replaced under warranty.
Parts Under Warranty
Contact your nearest dealer or call DESA International’s Technical Service De­partment at 1-800-323-5190.
When calling DESA International, have ready
• your name
• your address
• model number of your heater
• how heater was malfunctioning
• type of gas used (propane or natural gas)
• purchase date
Usually, we will ask you to return the defective part to the factory.
Parts Not Under Warranty
Contact your nearest dealer. If they can’t supply original replacement part(s), either contact your nearest Parts Central (below) or call DESA International’s Parts Department at 1-800-972-7879.
When calling DESA International, have ready
• model number of your heater
• the replacement part number
34
PARTS
CENTRALS
These Parts Centrals are privately owned businesses. They have agreed to support our customer’s needs by providing original replacement parts and accessories. For certain parts, some Parts Centrals may refer you to a dealer in your area. When calling a Parts Central, ask for the Parts Department.
Howard Industries
1514 South Maple Ave. Los Angeles, CA 90015 213-747-5121
Victor Manufacturing
42 Rumsey Road E. Hartford, CT 06108 NY, NJ, DE, PA, MD 203-289-4223
Controlled Engineering
299 Roosevelt Road Glen Ellyn, IL 60137 708-469-7300
Portable Heater Parts
342 N. County Rd 400E Valparaiso, IN 46383 All States 219-462-7441 1-800-362-6951
FBD
601 Hope Street Bowling Green, KY 42101 502-796-8406 800-654-8534
American Air Dist.
537 W. 62nd Street Shreveport, LA 71108 318-861-0634
Master Service Center
1184 Wilson Grand Rapids, MI 49504 616-791-4760 800-446-1446
Washer Equipment Co.
1715 Main Street Kansas City, MO 64108 KS, MO, AR 816-842-3911
Controls, Inc.
6820 Glenwood Ave. Raleigh, NC 27612 NC, SC, VA, MD 919-787-2242 1-800-334-5886
Taratin Tank Co.
P.O. Box 6129 Freehold, NJ 07728 908-780-9340 800-922-0724
East Coast Energy
707 Broadway W. Long Branch, NJ 07764 908-870-8809 1-800-755-8809
ATP Services
990 Avenue of Americas New York, NY 10018 212-967-6255
Dayton Hardware
P. O. Box 275 North Dayton Station Dayton, OH 45404 All States 513-258-3721 OH only 1-800-762-3426
Central Air Supply
424 North Rockwell Oklahoma City, OK 73127 405-495-0014
Warmer Image/Halco Enterprises
208 Carter Dr., Unit 21 West Chester, PA 19382 215-696-2670 1-800-368-0803
LaPortes Parts & Service
2444 North 5th Street Hartsville, SC 29550 803-879-3009
Cans Unlimited, Inc.
P. O. Box 645 Taylor, SC 29687 All States 803-879-3009 1-800-845-5301
Dealers LP Equip. Co.
P.O. Box 341145 Bartlett, TN 38184 Al, TN 901-386-8780 800-428-8902
Capitol Hydronic Supply
104 West Jefferson Street Falls Church, VA 22046 703-416-8555
Tuco Industrial Products
P.O. Box 5076 Lynwood, WA 98046 206-743-9533 1-800-735-1268
Auer Steel & Heating Supply
2935 W. Silver Spring Dr. Milwaukee, WI 53209 414-463-1234
100352
ACCESSORIES
Purchase these heater accessories from your local dealer. If they can not supply these accessories, either contact your nearest Parts Central (see page 34) or call DESA International’s Parts Department at 1-800-972-7879. You can also write to the address listed on the back page of this manual.
BLOWER KIT - PART NUMBER GA6010
For all models. Provides better heat distribution. Makes heater more efficient. Complete installation and operating instructions provided with blower.
100352
MANUAL SHUTOFF VALVE - GA5010
For all models. Manual shutoff valve with 1/8" NPT tap.
35
ILLUSTRATED
PARTS LIST
Burner
Assembly
1
3
2
4
25
26
24-1
24-2
16
23
7
24
24-3 24-4
17
22
27
7
28
21
20
19
13
15
5
50 Model
35 Model
10
9
11
6
7
6
8
11
12
14
36
18
4
16
17
100352
PARTS LIST
Burner
Assembly
KEY PART NUMBER FOR NO. CGB50P CGB35P DESCRIPTION QTY.
1 100206-02 100206-01 Combustion Chamber 1 2 098324-02 098324-02 Control Knob 1 3 097159-02 097159-02 Piezo Ignitor 1 4 098271-05 098271-05 Ignitor Cable 1 5 099974-02 099974-01 Control Rod 1 6 099704-05 063015 Limit Switch Bracket Kit 1 7 —— M11084-26 Screw, #10-16 x 3/8" 3
M11084-26 —— Screw, #10-16 x 3/8" 2 8 099986-01 099986-01 Thermocouple Wire Assembly 1 9 100000-01 100000-01 Cotter Pin 1 10 231939 231940 Limit Switch 1 11 M11084-38 —— Screw, #8-18 x 3/8" 3
—— M11084-38 Screw, #8-18 x 3/8" 2 12 099211-01 099211-01 Screw, #10-16 x 2 1/2" 2 13 100207-02 100207-02 Control Valve 1 14 098265-01 098265-01 Elbow 1 15 098936-02 098936-02 Thermocouple Interrupter 1 16 100028-02 100028-02 Pilot Tubing 1 17 100307-01 100307-01 Thermocouple 1 18 099976-02 099976-02 Burner Tube 1 19 530988 530988 Control Bracket 1 20 100309-01 100309-01 Orifice Holder 1 21 530124 100469-01 Orifice 1 22 100385-01 100384-01 Burner Assembly 1 23 100090-01 100090-01 Burner Bracket 1 24 100308-02 100308-02 Pilot Assembly 1 24-1 100467-01 100467-01 Pilot Sleeve 1 24-2 100466-01 100466-01 Pilot Nut 1 24-3 100468-01 100468-01 Pilot Electrode 1 24-4 100465-01 100465-01 Nut Electrode 1 25 101342-05 101342-04 Glass Panel Package
26 098249-01 098249-01 Nut, M5 x 0.8 2 27 530192 530192 Glass Spring 2 28 098304-01 098304-01 Screw, #10-24 x 3/8" 3
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Ordering Replacement Parts on page 34 of this manual.
(includes bottom glass retainer) 1
100352
37
ILLUSTRATED
PARTS LIST
Cabinet
Assembly
4
3
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Ordering Replacement Parts on page 34 of this manual.
6
10
8
11
7
9
6
5
2
1
KEY NO. CGB50P CGB35P DESCRIPTION QTY.
1 100202-02 100202-01 Lower Front Panel 1 2 098304-01 098304-01 Screw, #10-16 x 3/8" 2
3 100053-02BR 100053-01BR Hearth Assembly 1
4 100204-02 100204-01 Top Panel 1 5 098304-02 098304-02 Screw, #6-20 x 3/8" 2
6 M11084-26 —— Screw, #10-16 x 3/8" 17
—— M11084-26 Screw, #10-16 x 3/8" 19 7 100205-02BR 100205-01BR Glass Guard 1 8 100203-02 100203-01 Cabinet Assembly 1 9 099123-01 099123-01 Thermobulb Clip 2 10 100101-02BS 100101-01BS Cabinet Back 1 11 099997-01 099997-01 Switch Plug 1
099988-02 099988-02 Lighting Instructions Decal 1
099987-02 099987-02 Control Position Decal 1
100154-02 100154-02 Warning Decal 1
6
PART NUMBER FOR
(includes items 5 & 7)
PARTS AVAILABLE - NOT SHOWN
38
100352
NOTES
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39
WARRANTY INFORMATION
Always specify model and serial numbers when communicating with the factory. We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard
written warranty. We make no other warranty, expressed or implied.
LIMITED WARRANTY
COMFORT GLOW VENTED PROPANE GAS HEATERS
LIMITED ONE YEAR WARRANTY
This DESA product is warranted to the original purchaser to be free from defect in material and workmanship under normal use and maintenance for a period of one year from the date of installation whether or not actual use begins on that date. It is the responsibility of the consumer/owner to establish the warranty period. You are required to furnish proof of installation date, which may be a Bill of Sales or other payment record which verifies the original installation. A new or remanufactured part to replace any defective part will be provided, at DESA’s sole option, without charge for the part itself, FOB the shipping point. The exchanged part will be warranted for only the unexpired portion of the original warranty. Defective parts must be returned to DESA, transportation charges prepaid, (DESA is not responsible for any freight charges), where DESA will establish to its sole satisfaction that the part was or became defective under normal use and maintenance. No reimbursement will be made for transportation, diagnostics, shipping, handling, or other incidental expenses. This warranty applies only to the product in its original installation location and is voided if the product is reinstalled elsewhere.
LIMITED FOUR YEAR WARRANTY ON COMBUSTION CHAMBER
During the second through fifth years after the date of original installation, DESA further warrants the combustion chamber against defects in material and workmanship under normal use and maintenance. A replacement combustion chamber will be provided under the same conditions as stated in the one year warranty.
LIMITATION OF WARRANTIES
All implied warranties (including implied warranties of merchantability) are hereby limited in duration to the period for which each limited warranty is given. Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you. The expressed warranties made in this warranty are exclusive and may not be altered, enlarged, or changed by any distributor, dealer, or other person whomsoever.
DESA WILL NOT BE RESPONSIBLE FOR:
1. Normal maintenance as outlined in the owner’s operation and installation manual including cleaning of component parts; such as, orifices and burners.
2. Failure to start and/or operate due to voltage or gas condition, blown fuses, open circuit breakers, loose or disconnected wires, low gas pressure, or other damages due to inadequacy or interruption of electrical service or gas supply.
3. Damage or repairs required as a consequence of faulty or incorrect installation not in conformance with DESA instructions.
4. Damage as a result of floods, winds, lightning, accidents, corrosive atmosphere, or other conditions beyond the control of DESA.
5. Parts or accessories not supplied by DESA.
6. Costs incurred in gaining access to the heater.
7. Damage or repairs needed as a consequence of any misapplication, abuse, unreasonable use, unauthorized alteration, improper servicing, improper operation, or failure to provide reasonable and necessary maintenance.
8. Freight charges incurred from parts replacement.
9. DESA product installed outside the Continental U.S.A. and Alaska.
10. DESA products whose serial number has been altered, defaced, or removed.
11. Fuel or electricity costs or increases in such costs from any reason whatsoever.
12. Any special, indirect or consequential property, economic, or commercial damage of any nature whatsoever. Some states do not allow the exclusion of incidental or consequential damages, so the above limitation may not apply to you.
No representative, dealer, or other person is authorized to assume for DESA International any additional, different, or other liability in connection with the sale of this DESA product.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. For more information about this warranty, write:
DESA
INTERNATIONAL
2701 Industrial Drive P.O. Box 90004 Bowling Green, KY 42102-9004
100352-01 REV. C 6/94
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