Desa BLUE FLAME BLUE FLAME VENT-FREE NATURAL GAS HEATER, VN600B, CFN600B Operation And Installation Manual

BLUE FLAME
VENT-FREE NATURAL GAS HEATER
OWNER’S OPERATION AND INSTALLATION
MANUAL
®
6000 BTU MANUALLY CONTROLLED MODELS
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
WARNING: This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion must be provided. Refer to page 3 of this manual.
This appliance may be installed in an aftermarket* manufactured (mobile) home, where not prohibited by state or local codes.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer This appliance is only for use with the type of gas indicated on the rating plate. This appliance
is not convertible for use with other gases.
Save this manual for future reference.
VANGUARD 6000 BTU NATURAL GAS HEATER
SAFETY INFORMATION
WARNING ICON G 001
WARNINGS
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, oper­ate, or service this heater. Im­proper use of this heater can cause serious injury or death from burns, fire, explosion, and car­bon monoxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning: Early
signs of carbon monoxide poisoning re­semble the flu, with headaches, dizziness, and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include preg­nant women, people with heart or lung dis­ease or anemia, those under the influence of alcohol, and those at high altitudes.
Natural Gas: Natural gas is odorless. An odor-making agent is added to natural gas. The odor helps you detect a natural gas leak. However, the odor added to natural gas can fade. Natural gas may be present even though no odor exists.
Make certain you read and understand all Warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
WARNING: Any change to this heater or its controls can be dan­gerous.
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not use any phone in your build­ing
• immediately call your gas supplier from a neighbor’s phone. F ollow the gas supplier’s instructions
• if you cannot reach your gas supplier, call the fire department
3. Never install the heater
• in a recreational vehicle
• where curtains, furniture, clothing, or other flammable objects are less than 36 inches from the front, top, or sides of the heater
• as a fireplace insert
• in high traffic areas
• in windy or drafty areas
4. This heater needs fresh, outside air ven­tilation to run properly. This heater has an oxygen depletion sensor (ODS) pi­lot light safety system. The ODS shuts down the heater if not enough fresh air is available. See Air for Combustion and Ventilation, pages 3 through 5.
5. Keep all air openings in front and bot­tom of heater clear and free of debris. This will insure enough air for proper combustion.
6. If heater shuts off, do not relight until you provide fresh, outside air . If heater keeps shutting off, have it serviced.
7. Do not run heater
• where flammable liquids or vapors
are used or stored
• under dusty conditions
8. Never place any objects on the heater.
9. Surface of heater becomes very hot when running heater. K eep children and adults away from hot surface to avoid burns or clothing ignition. Heater will remain hot for a time after shutdown. Allow surface to cool before touching.
10. Carefully supervise young children when they are in same room with heater.
11. Make sure grill guard is in place be­fore running heater.
12. Do not use heater if any part has been under water. Immediately call a quali­fied service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
13. Turn of f heater and let cool before ser­vicing. Only a qualified service person should service and repair heater.
14. Operating heater above elevations of 4,500 feet could cause pilot outage.
2
103113
OWNER’S MANUAL
PRODUCT IDENTIFICATION
Front Panel
Figure 1 - Vent-Free Natural Gas Heater
Ignitor Button
LOCAL CODES
Install and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code ANSI Z223.1 also known as NFPA 54*.
*Available from: American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
UNPACKING
1. Remove heater from carton.
2. Remove all protective packaging ap­plied to heater for shipment.
3. Check heater for any shipping damage. If heater is damaged, promptly inform dealer where you bought heater.
Control Knob
Grill Guard
Glass Panel
Heater Cabinet
PRODUCT FEATURES
Safety Device
This heater has a pilot with an Oxygen Depletion Sensor Shutoff System (ODS). The ODS/pilot is a required feature for vent­free room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.
Piezo Ignition System
This heater has a piezo ignitor. This system requires no matches, batteries, or other sources to light heater.
AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall
not be installed in a confined space unless provisions are pro­vided for adequate combustion and ventilation air. Read the fol­lowing instructions to insure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy effi­cient than ever. New materials, increased insulation, and new construction methods help reduce heat loss in homes. Home own­ers weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as pos­sible.
While it is good to make your home energy efficient, your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper com­bustion and ventilation.
Exhaust fans, fireplaces, clothes dryers, and fuel burning appliances draw air from the house to operate. You must provide ad­equate fresh air for these appliances. This will insure proper venting of vented fuel­burning appliances.
PROVIDING ADEQUATE VENTILATION
The following is excerpts from National Fuel Gas Code. NFPA 54/ANSI Z223.1, Section 5.3, Air for Combustion and Venti­lation.
All spaces in homes fall into one of the three following ventilation classifications:
1. Unusually Tight Construction; 2. Uncon­fined Space; 3. Confined Space.
The information on pages 4 and 5 will help you classify your space and provide ad­equate ventilation.
Continued
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3
VANGUARD 6000 BTU NATURAL GAS HEATER
AIR FOR COMBUSTION AND VENTILATION
Continued
Unusually Tight Construction
The air that leaks around doors and win­dows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.
Unusually tight construction is defined as construction where:
a.walls and ceilings exposed to
the outside atmosphere have a continuous water vapor re­tarder with a rating of one perm
-11
(6x10 less with openings gasketed or sealed
b.weather stripping has been
added on openable windows and doors
c.caulking or sealants are ap-
plied to areas such as joints around window and door frames, between sole plates and floors, between wall-ceil­ing joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings.
If your home meets all of the three criteria above, you must provide ad­ditional fresh air. See
From Outdoors
If your home does not meet all of the three criteria above, proceed to
termining Fresh-Air Flow For Heater Location.
Confined and Unconfined Space
The National Fuel Gas Code (ANSIZ2123.1, 1992 Section 5.3) defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with
kg per pa-sec-m2) or
and
and
Ventilation Air
, page 5
.
De-
the space in which the appliances are in­stalled*, through openings not furnished with doors, are considered a part of the unconfined space.
* Adjoining rooms are communicating only if there are doorless passageways or ventila­tion grills between them.
DETERMINING AIR FLOW FOR HEATER LOCATION
Determining if You Have a Confined or Unconfined Space
Use this worksheet to determine if you have a confined or unconfined space.
Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x width x height).
Length x Width x Height =
________ cu. ft. (volume of space)
Example:
16 ft. (width) x 8 ft. (ceiling height) = 2304 cu. ft. (volume of space)
If additional ventilation to adjoining room is supplied with grills or open­ings, add the volume of these rooms to the total volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support.
______ (Maximum Btu/Hr the space can sup­port)
Example:
space) ÷ 50 cu. ft. = 46.1 or 46,100 (maximum Btu/Hr the space can sup­port)
3. Add the Btu/Hr of all fuel burning ap­pliances in the space.
Vent-free heater __________ Btu/Hr Gas water heater* ________ Btu/Hr Gas furnace _____________ Btu/Hr
Vented gas heater _________ Btu/Hr Gas fireplace logs ________ Btu/Hr
Other gas appliances*+ ____ Btu/Hr Total = ___ Btu/Hr
Space size 18 ft. (length) x
(volume of space) ÷ 50 cu. ft. =
2304 cu. ft. (volume of
Example:
Gas water heater 40,000 Btu/Hr Vent-free heater + 6,000 Btu/Hr
Total = 46,000 Btu/Hr
* Do not include direct-vent gas appli­ances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
________ Btu/Hr (maximum the
space can support)
________ Btu/Hr (actual amount of
Btu/Hr used)
Example:
The space in the above example is a con­fined space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of
an adjoining room. If the extra space provides an unconfined space, remove door to adjoining room or add ventila­tion grills between rooms. See V entila- tion Air From Inside Building, page 5.
B. Vent room directly to the outdoors. See
V entila tion Air F r om Outdoors,pa ge 5.
C. Install a lower Btu/Hr heater, if lower
Btu/Hr size makes room unconfined.
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no additional fresh air ventilation.
WARNING: If the area in which the heater may be operated is smaller than that defined as an unconfined space, provide ad­equate combustion and ventila­tion air by one of the methods described in the
Gas Code, ANSI Z223.1, 1992, Section 5.3 or applicable local codes.
40,100 Btu/Hr (maxi-
mum the space can support)
46,000 Btu/Hr (actual
amount of Btu/Hr used)
National Fuel
Continued
4
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AIR FOR COMBUSTION AND VENTILATION
Continued
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must pro­vide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 2). You can also remove door into adjoining room (see op­tion 3, Figure 2). Follow the National Fuel
Gas Code NFPA 54/ANSI Z223.1, Section
5.3, Air for Combustion and Ventilation for
required size of ventilation grills or ducts.
Ventilation
Grills
into Adjoining
Room,
Option 1
OWNER’S MANUAL
12"
Ventilation Grills
Into Adjoining Room,
Option 2
Or
Remove Door into Adjoining
Room,
Option 3
12"
WARNING: Rework work­sheet, adding the space of the adjoining unconfined space. The combined spaces must have enough fresh air to supply all appliances in both spaces.
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two per­manent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the
National Fuel Gas Code NFPA 54/ANSI Z223.1, Section 5.3, Air for Combustion and Ventilation for required size of ventila-
tion grills or ducts.
Figure 2 - Ventilation Air from Inside Building
IMPORTANT:
thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
Do not provide openings for inlet or outlet air into attic if attic has a
Outlet Air
Ventilated Attic
Outlet Air
To Attic
To
Crawl
Space Inlet Air
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Inlet Air
Figure 3 - Ventilation Air from Outdoors
5
Ventilated
Crawl Space
VANGUARD 6000 BTU
36"
3"
FLOOR
CEILING
Minimum
Minimum T Of Carpetin Combustib
6" Minimum From Sides Of Heater
Right Side
Left Side
NATURAL GAS HEATER
INSTALLING TO WALL
NOTICE: A qualified service per­son must install heater. Follow all local codes.
CHECK GAS TYPE
Use only natural gas. If your gas supply is not natural, do not install heater. Call dealer where you bought heater for proper type heater.
INSTALLATION ITEMS
Before installing heater, make sure you have the items listed below:
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• manual shutoff valve *
• ground joint union
• test gauge connection * (see Figure 12, page 8)
• sediment trap
• tee joint
• pipe wrench
* An A.G.A. design-certified manual shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Pur­chase the optional A.G.A. design-certified manual shutoff valve from your dealer. See Accessory, page 15.
LOCATING HEATER
This heater is designed to be mounted on a wall.
WARNING: Maintain the mini-
mum clearances shown in Figure
4. If you can, provide greater clear­ances from floor, ceiling, and join­ing wall.
WARNING: Never install the
heater
• in a recreational vehicle
• where curtains, furniture, clothing, or other flammable objects are less than 36 inches from the front, top, or sides of the heater
• as a fireplace insert
• in high traffic areas
• in windy or drafty areas
CAUTION: This heater cre­ates warm air currents. These currents move heat to wall sur­faces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities in the air (such as tobacco smoke) exist, may discolor walls.
Minimum To Top Surface Of Carpeting, Tile Or Other Combustible Material
Figure 4 - Mounting Clearances As Viewed From Front of Heater
INSTALLING HEATER TO WALL
Marking Screw Locations
1. Determine where you will locate heater.
WARNING: Maintain minimum
clearances shown in Figure 5. If you can, provide greater clear­ances from floor and joining wall.
2. Mark two mounting screw locations on wall (see Figure 5).
IMPORTANT:
Vent-free heaters add mois­ture to the air. Although this is beneficial, installing heater in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air for Com- bustion and Ventilation, pages 3 through 5.
CAUTION: If you install the
heater in a home garage
• heater pilot and burner must be at least 18 inches above floor
• locate heater where moving ve­hicle will not hit it
For convenience and efficiency, install heater
• where there is easy access for opera­tion, inspection, and service
• in coldest part of room
6
8 7/8"
Minimum To
Maintain 6"
Clearance From Wall
JOINING WALL
7 3/4"
Mounting
Screw
Locations
20 1/4"
Minimum To
Maintain 3"
Clearance
From Floor
FLOOR
Figure 5 - Mounting Screw Locations
Continued
103113
OWNER’S MANUAL
INSTALLING TO WALL
Continued
Installing Two Mounting Screws
Note:
Wall anchors and mounting screws are in hardware package. The hardware pack­age is provided with heater.
Attaching to wall stud method
For attaching mounting screw to wall stud
1.
Drill hole at marked location using 9/64" drill bit.
2. Insert mounting screw into wall stud.
3. Tighten screw until 1/16" space (thick-
ness of penny) is between screwhead and wall.
Attaching to wall anchor method
Follow instructions below to attach mount­ing screws to hollow walls (wall areas be­tween studs) or solid walls (concrete or masonry).
1. Drill holes at marked locations using
5/16" drill bit. For solid walls (concrete or masonry), drill at least 1 1/4" deep.
2. Fold wall anchor (see Figure 6).
Figure 6 - Folding Anchor
3. Insert wall anchor (wings first) into
hole. Tap anchor flush to wall.
4. For thin walls (1/2" or less), insert red
key into wall anchor. Push red key to “pop” open anchor wings (see Figure
7).
IMPORTANT:
For thick walls (over 1/2" thick) or solid walls, do not pop open wings.
Do not hammer key!
Thin Walls (1/4" to 1/2" thick)
5. Tighten two screws until 1/16" space (thickness of penny) is between screwheads and wall (see Figure 8).
Thin or Thick Wall (thick wall
shown) 1/16" Space
Solid Wall
Figure 8 - Tightening Anchors
ANCHOR
Placing Heater On Mounting Screws
1. Locate two keyhole slots on back panel of heater (see Figure 9).
2. Place large openings of slots over screwheads. Slide heater down until screws are in small portion of slots.
Keyhole Slots
Figure 9 - Location Of Keyhole Slots On Back Panel Of Heater
Removing Front Panel Of Heater
1. Remove two screws near bottom cor­ners of front panel.
2. Lift straight up on grill guard until it stops. Grill guard will slide up about 1/4".
3. Pull bottom of front panel forward, then down.
Installing Bottom Mounting Screw
1. Locate bottom mounting hole. This hole is near bottom on back panel of heater (see Figure 11).
2. Mark screw location on wall.
3. Remove heater from wall.
4. If installing bottom mounting screw into hollow or solid wall, install wall anchor. F ollow steps 1 through 5 under Attaching To W all Anchor Method.
If installing bottom mounting screw into wall stud, drill hole at marked lo­cation using 9/64" drill bit.
5. Replace heater on wall.
6. Insert bottom anchor screw through back panel into bottom anchor or drilled hole (see Figure 11).
7. Tighten screw until heater is f irmly se­cured to wall. Do not over tighten.
Note:
Do not replace front panel at this time. Replace front panel after making gas connections and checking for leaks (see pages 8 and 9).
Figure 11 - Installing Bottom Mounting Screw
Figure 7 - Popping Open Anchor Wings For Thin Walls
103113
Figure 10 - Removing Front Panel Of Heater
7
VANGUARD 6000 BTU NATURAL GAS HEATER
CONNECTING TO GAS SUPPLY
NOTICE: A qualified service per­son must connect heater to gas supply. Follow all local codes.
WARNING: Never connect heater to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
IMPORTANT
before connecting heater to gas line. Gas line pressure must be no greater than 14 inches of water. If gas line pressure is higher, heater regulator damage could occur.
CAUTION: Use only new, black iron or steel pipe. Inter­nally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe 3/8" diameter or greater to allow proper gas volume to heater. If pipe is too small, undue loss of pressure will occur.
: Check gas line pressure
IMPORTANT:
or fittings.
Ground Joint Union
Manual Shutoff Valve *
From External Regulator (4" W.C. to
10.5" W.C. Pressure)
Hold pressure regulator with wrench when connecting it to gas piping and/
Pressure Regulator
3/8" NPT Pipe Nipple
Heater Cabinet
Tee Joint
3" Minimum
Reducer Bushing to 1/8" NPT
1/8" NPT Plug Tap
Tee Joint
Pipe Nipple
Test Gauge Connection *
Sediment Trap
Installation must include a manual shutoff valve, ground joint union, and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be up­stream from heater (see Figure 12).
Apply pipe joint sealant lightly to male threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.
CAUTION: Use pipe joint seal­ant that is resistant to liquid pe­troleum (LP) gas.
Install sediment trap (trap) in supply line as shown in Figure 12. Locate sediment trap where it is within reach for cleaning. Locate sediment trap where trapped matter is not likely to freeze. A sediment trap traps mois­ture and contaminants. This keeps them from going into heater controls. If sediment trap is not installed or is installed wrong, heater may not run properly.
Cap
* An A.G.A. design certified manual shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the optional A.G.A. design certified manual shutoff valve from your dealer. See Accessory, page 15.
Figure 12 - Gas Connection
8
103113
OWNER’S MANUAL
CHECKING GAS CONNECTIONS
WARNING: Test all gas pip­ing and connections for leaks after installing or servicing. Cor­rect all leaks at once.
WARNING: Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
PRESSURE TESTING GAS SUPPLY PIPING SYSTEM
Test Pressures In Excess Of 1/2 PSIG
1. Disconnect heater and its individual manual shutoff valve from gas supply piping system. Pressures in excess of 1/2 psig will damage heater regulator.
2. Cap off open end of gas pipe where manual shutoff valve was connected.
3. Pressurize supply piping system by ei­ther using compressed air or opening main gas valve located on or near gas meter.
4. Check all joints of gas supply piping system. Apply mixture of liquid soap and water to gas joints. Bubbles form­ing show a leak.
5. Correct all leaks at once.
Test Pressures Equal To or Less Than 1/2 PSIG
1. Close manual shutoff valve (see Fig­ure 13).
2. Pressurize supply piping system by ei­ther using compressed air or opening main gas valve located on or near gas meter.
3. Check all joints from gas meter to manual shutoff valve (see Figure 14). Apply mixture of liquid soap and wa­ter to gas joints. Bubbles forming show a leak.
4. Correct all leaks at once.
PRESSURE TESTING HEATER GAS CONNECTIONS
1. Open manual shutoff valve (see Figure
13).
2. Open main gas valve located on or near gas meter.
3. Make sure control knob of heater is in the OFF position.
4. Check all joints from manual shutoff valve to control valve (see Figure 14). Apply mixture of liquid soap and wa­ter to gas joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Light heater (see Operating Heater, pages 9 and 10). Check the rest of the internal joints for leaks.
7. Turn of f heater (see T o T urn Of f Gas T o Appliance, page 10).
8. Replace front panel.
ON
Open
Manual Shutoff Valve
Figure 13 - Manual Shutoff Valve
Control Valve Location
Gas Meter
Figure 14 - Checking Gas Joints
POSITION
OFF
Closed
POSITION
Manual Shutoff Valve
OPERATING HEATER
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not fol­low these instructions exactly, a fire or explosion may result caus­ing property damage, personal injury or loss of life.
A. This appliance has a pilot which must
be lighted by hand. When lighting the pilot, follow these instructions ex­actly.
B. BEFORE LIGHTING smell all
around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your build­ing.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas sup­plier, call the fire department.
C. Use only your hand to push in or turn
the gas control knob. Ne ver use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualified service technician or gas supplier. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part
has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been un­der water.
103113
9
VANGUARD 6000 BTU NATURAL GAS HEATER
Note:
OPERATING HEATER
Continued
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information page 9, column 3.
2. Make sure manual shutoff valve is fully open.
3. T urn control knob clockwise to the OFF position.
Ignitor Button
Control Knob
Clockwise
Thermocouple
If pilot does not stay lit, re­fer to Troubleshooting, pages 12 through 14. Also contact a quali­fied service person or gas supplier for repairs. Until r epairs are made, light pilot with match. To light pi­lot with match, see Manual Light- ing Procedure.
Ignitor Electrode
Pilot Burner
TO TURN OFF GAS TO APPLIANCE
Shutting Off Heater
1. T urn control knob clockwise to the PILOT position.
2. Press in control knob and turn clock­wise
Clockwise
to the OFF position.
Shutting Off Burner Only (pilot stays lit)
1. T urn control knob clockwise to the PILOT position.
Clockwise
Clockwise
PILOT
IGNITOR
Figure 15 - Control Knob In The OFF Position
HIGH
OFF
LOW
4. Wait f ive (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety in­formation at the top of column 3, page 9. If you don’t smell gas, go to the next step.
5. Press in control knob and turn coun­terclockwise
to the PILOT
C-clockwise
position. Keep control knob pressed in for fiv e (5) seconds (see Figure 15).
Note:
You may be running this heater for the first time after hook­ing up to gas supply. If so, the con­trol knob may need to be pressed in for 30 seconds. This will allow air to bleed from the gas system.
• If control knob does not pop up
when released, contact a qualified service person or gas supplier for repairs.
6. With control knob pressed in, push down and release ignitor button. This will light pilot. The pilot is attached to the front of burner. The pilot can be seen through the glass panel. If needed, keep pressing ignitor button until pilot lights.
Figure 16 - Pilot
7. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob.
Note:
If pilot goes out, repeat steps
3 through 7.
8. T urn contr ol knob counterclockwise
C-clockwise
to the HIGH position. The
main burner should light. Set control knob to any heat level between HIGH and LOW. T o turn contr ol knob from HIGH to a lower setting, press in the control knob and turn counterclock-
wise
Note:
.
C-clockwise
Both HIGH and LOW are locked positions. You must press in control knob before turning it from these positions.
CAUTION: Do not try to adjust
heating levels by using the manual shutoff valve.
MANUAL LIGHTING PROCEDURE
1. Remove front panel (see Figure 10, page 7).
2. Follow steps 1 through 5 under Lighting Instructions.
3. With control knob pressed in, strike match. Hold match to pilot until pi­lot lights.
4. Keep control knob pressed in for 30 seconds after pilot is lit. After 30 sec­onds, release control knob.
5. Replace front panel.
10
103113
OWNER’S MANUAL
INSPECTING BURNER
Check pilot flame pattern and burner flame pattern often.
PILOT FLAME PATTERN
Figure 17 shows a correct pilot flame pat­tern. Figure 18 shows an incorrect pilot flame pattern. The incorrect pilot flame is not touching the thermocouple. This will cause the thermocouple to cool. When the thermocouple cools, the heater will shut down.
Pilot Burner
Thermocouple
GRH/OV 009GOOD PILOT
Figure 17 - Correct Pilot Flame Pattern
BURNER FLAME PATTERN
Figure 19 shows a correct burner flame pattern. Figure 20 shows an incorrect burner flame pattern. The incorrect burner flame pattern shows yellow tipping of the flame. It also shows the flame higher than 1/2 the glass panel height.
WARNING: If yellow tipping
occurs, your heater could pro­duce increased levels of carbon monoxide. If burner flame pat­tern shows yellow tipping, follow instructions at bottom of this page.
NOTICE: Do not mistake orange flames with yellow tipping. Dust or other fine particles enter the heater and burn causing brief patches of orange flame.
CLEANING AND MAINTENANCE
WARNING: Turn off heater
and let cool before cleaning.
CAUTION: You must keep
control areas, burner, and circu­lating air passageways of heater clean. Inspect these areas of heater before each use. Have heater inspected yearly by a quali­fied service person. Heater may need more frequent cleaning due to excessive lint from carpeting, bedding material, etc.
ODS/PILOT AND BURNER ORIFICE
• Use a vacuum cleaner, pressurized
air, or small, soft bristled brush to clean.
Pilot Burner
Thermocouple
GRH/OV 008BAD PILOT/LP
Figure 18 - Incorrect Pilot Flame Pattern
If pilot flame pattern is incorrect, as shown in Figure 18
• turn heater off (see To Turn Off Gas to Appliance, page 10)
• see Troubleshooting, pages 12 through 14
1/2 GLASS HEIGHT
CORRECT FLAME PATTERN
AT HIGH POSITION
Figure 19 - Correct Burner Flame Pattern
Yellow Tipping
1/2 GLASS HEIGHT
INCORRECT FLAME PATTERN
AT HIGH POSITION
Figure 20 - Incorrect Burner Flame Pattern
If burner flame pattern is incorrect, as shown in Figure 20
• turn heater off (see To Turn Off Gas to Appliance, page 10)
• see Troubleshooting, pages 12 through 14
CABINET
Air Passageways
• Use a vacuum cleaner or pressurized air to clean.
Exterior
• Use a soft cloth dampened with a mild soap and water mixture. Wipe the cabinet to remove dust.
103113
11
VANGUARD 6000 BTU NATURAL GAS HEATER
TROUBLESHOOTING
Note:
All troubleshooting items are listed in
order of operation.
OBSERVED PROBLEM
When ignitor button is pressed, there is no spark at ODS/pilot
When ignitor button is pressed, there is spark at ODS/pilot but no ignition
WARNING: Turn off heater and let cool before servicing. Only a qualified service person should service and repair heater.
POSSIBLE CAUSE
1. Ignitor cable pinched or wet
2. Ignitor electrode not connected to igni­tor cable
3. Piezo ignitor nut is loose
4. Broken ignitor cable
5. Ignitor electrode broken
6. Bad piezo ignitor
7. Ignitor electrode positioned wrong
1. Gas supply turned off or manual shutoff valve closed
2. Control knob not in PILOT position
3. Control knob not pressed in while in PI­LOT position
4. Air in gas lines when installed
5. ODS/pilot is clogged
6. Gas regulator setting is not correct
CAUTION: Never use a wire, needle, or similar object to clean ODS/pilot. This can damage ODS/ pilot unit.
REMEDY
1. Free ignitor cable if pinched by any metal or tubing. Keep ignitor cable dry
2. Reconnect ignitor cable
3. Tighten nut holding piezo ignitor to heater cabinet. Nut is located inside heater cabinet at top
4. Replace ignitor cable
5. Replace ignitor
6. Replace piezo ignitor
7. Replace ignitor
1. Turn on gas supply or open manual shutoff valve
2. Turn control knob to PILOT position
3. Press in control knob while in PILOT position
4. Continue holding down control knob. Repeat igniting operation until air is re­moved
5. Clean ODS/pilot (see Cleaning and Maintenance, page 11) or replace ODS/ pilot assembly
6. Replace gas regulator
ODS/pilot lights but flame goes out when control knob is released
1. Control knob not fully pressed in
2. Control knob not pressed in long enough
3. Manual shutoff valve not fully open
4. Thermocouple connection loose at con­trol valve
5. Pilot flame not touching thermocouple, which allows thermocouple to cool, causing pilot flame to go out. This prob­lem could be caused by one or both of the following: A) Low gas pressure B) Dirty or partially clogged ODS/ pilot
6. Thermocouple damaged
7. Control valve damaged
12
1. Press in control knob fully
2. After ODS/pilot lights, keep control knob pressed in 30 seconds
3. Fully open manual shut-off valve
4.
Hand tighten until snug, then tighten 1/4 turn more
5. A) Contact local natural gas company
B) Clean ODS/pilot (see Cleaning and Maintenance, page 11) or replace ODS/ pilot assembly
6. Replace thermocouple
7. Replace control valve
Continued
103113
TROUBLE­SHOOTING
Continued
OWNER’S MANUAL
OBSERVED PROBLEM
Burner does not light after ODS/pilot is lit
Delayed ignition of burner
Burner backfiring during combustion
Yellow flame during burner combustion
Slight smoke or odor during initial opera­tion
POSSIBLE CAUSE
1. Burner orifice is clogged
2. Burner orifice diameter is too small
3. Inlet gas pressure is too low
1. Manifold pressure is too low
2. Burner orifice is clogged
1. Burner orifice is clogged or damaged
2. Inlet gas pressure is too low
3. Burner damaged
4. Gas regulator defective
1. Not enough air
2. Inlet gas pressure is too low
3. Gas regulator defective
1. Residues from manufacturing processes
REMEDY
1. Clean burner orifice (see Cleaning and Maintenance, page 11) or replace burner
orifice
2. Replace burner orifice
3. Contact local natural gas company
1. Contact local natural gas company
2. Clean burner orifice (see Cleaning and Maintenance, page 11) or replace burner orifice
1. Clean burner orifice (see Cleaning and Maintenance, page 11) or replace burner orifice
2. Contact local natural gas company
3. Replace burner
4. Replace gas regulator
1. Check burner for dirt and debris. If found, clean burner (see Cleaning and Maintenance, page 11)
2. Contact local natural gas company
3. Replace gas regulator
1. Problem will stop after a few hours of operation
Heater produces a whistling noise when burner is lit
Heater produces a clicking/ticking noise just after burner is lit or shut off
103113
1. Turning control knob to HIGH position when burner is cold
2. Air in gas line
3. Air passageways on heater blocked
4. Dirty or partially clogged burner orifice
1. Metal expanding while heating or con­tracting while cooling
13
1. Turn control knob to LOW position and let warm up for a minute
2. Operate burner until air is removed from line. Have gas checked by local natural gas company
3. Observe minimum installation clear­ances (see Figure 4, page 6)
4. Clean burner (see Cleaning and Main- tenance, page 11) or replace burner ori­fice
1. This is common with most heaters. If noise is excessive, contact qualif ied ser­vice person
Continued
VANGUARD 6000 BTU NATURAL GAS HEATER
TROUBLESHOOTING
Continued
OBSERVED PROBLEM
Heater produces unwanted odors
Heater shuts off in use (ODS operates)
WARNING: If you smell gas
• Shut off gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
IMPORTANT:
supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors.
POSSIBLE CAUSE
1. Heater burning vapors from paint, hair spray, glues, etc. See statement above.
2. Gas leak. See W arning statement at top
of page
1. Not enough fresh air is available
2. Low line pressure
3. ODS/pilot is partially clogged
Operating heater where impurities in air exist may create odors. Cleaning
REMEDY
1. Ventilate room. Stop using odor -causing
IMPORTANT
products while heater is running
2. Locate and correct all leaks (see Check- ing Gas Connections, page 9)
1. Open window and/or door for ventila­tion
2. Contact local natural gas company
3. Clean ODS/pilot (see Cleaning and Maintenance, page 11)
Gas odor even when control knob is in OFF position
Gas odor during combustion
Moisture/condensation noticed on windows
1. Gas leak. See W arning statement at top
of page
2. Control valve defective
1. Foreign matter between control valve and burner
2. Gas leak. See W arning statement at top
of page
1. Not enough combustion/ventilation air
1. Locate and correct all leaks (see Check- ing Gas Connections, page 9)
2. Replace control valve
1. Take apart gas tubing and remove for­eign matter
2. Locate and correct all leaks (see Check- ing Gas Connections, page 9)
1. Refer to Air for Combustion and Venti- lation requirements (page 3)
14
103113
OWNER’S MANUAL
SPECIFICA TIONS
VN600B/CFN600B
Btu (Variable) 4,400/6,000 Type Gas Natural Only Ignition Piezo Pressure Regulator Setting 3" W.C. Inlet Gas Pressure (inches of water)
Maximum 10.5" Minimum 4"
Dimensions, Inches (H x W x D)
Heater (including knobs and grill) 21 1/2 x 13 1/2 x 7 Carton 24 3/4 x 16 3/4 x 7 1/2
Weight (pounds)
Heater 13.5 Shipping 19
TECHNICAL SERVICE
You may have further questions about in­stallation, operation, or troubleshooting.
If so, contact DESA International’s Techni­cal Service Department at 1-800-323-5190.
SERVICE HINTS
When gas pressure is too low
• pilot will not stay lit
• burner will have delayed ignition
• heater will not produce specified heat
When gas quality is bad
• pilot will not stay lit
• burner will produce flames and soot
• heater will backfire when lit
You may feel your gas pressure is too low or gas quality is bad. If so, contact your local natural gas supplier.
SERVICE PUBLICATIONS
You can purchase a service manual from the address listed on the back page of this manual. Send a check for $5.00 payable to DESA International.
ACCESSORY
Purchase this heater accessory from your local dealer. If they cannot supply this ac­cessory, call DESA International’s Parts Department at 1-800-972-7879 for referral information. You can also write to the ad­dress listed on the back page of this manual.
MANUAL SHUTOFF VALVE - GA5010
Manual shutoff valve with 1/8" NPT tap.
REPLACEMENT PARTS
Note:
Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.
Parts Under Warranty
Contact authorized dealer from whom you purchased this product. If they cannot sup­ply original replacement part(s), call DESA International’s Technical Service Depart­ment at 1-800-323-5190 for referral infor­mation.
When contacting your dealer or DESA In­ternational, have ready:
• your name
• your address
• model number of your heater
• how heater was malfunctioning
• type of gas used (propane or natural gas)
• purchase date
Usually, we will ask you to return the defec­tive part to the factory.
Parts Not Under Warranty
Contact authorized dealers of this product. If they cannot supply original replacement part(s), call DESA International’s Parts Department at 1-800-972-7879 for referral information.
When calling DESA International, have ready:
• model number of your heater
• the replacement part number
103113
15
VANGUARD 6000 BTU
10
12
11
1
2
3
4
5
6
7
9
8
10
13
14
15
16
17
18
21
23
24
27
22
26
25
19
20
28
29
NATURAL GAS HEATER
ILLUSTRATED PARTS LIST
HEATER EXPLODED VIEW
VN600B and CFN600B
ODS/PILOT
12-1
12-2
16
103113
OWNER’S MANUAL
PARTS LIST
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts on page 15 of this manual.
MODELS: VN600B and CFN600B
KEY PART NO. NUMBER DESCRIPTION QTY.
1 098304-01 Screw, #10 x 3/8" 2 2 099467-03 Front Panel Assembly (VN600B) 1
099467-04 Front Panel Assembly (CFN600B) 1 3 099318-04 Grill Guard 1 4 101108-01 Grill Guard Clip 2 5 102018-01AA Bottom Glass Retainer 1 6 098260-03 Glass Panel 1 7 098532-03AA Top Glass Retainer 1 8 M11084-38 Screw, #8 x 3/8" 8 9 098352-03BR Deflector Unit 1 10 098271-03 Ignitor Cable 1 11 098249-01 Nut, M5 2 12 100701-03 ODS/Pilot Assembly 1 12-1 098514-01 Thermocouple 1 12-2 098594-01 Ignitor Electrode 1 13 099386-02 Burner 1 14 099387-05 Pilot Tubing 1 15 098251-01 Injector 1 16 099463-01 Injector Holder 1 17 099415-01 Pressure Regulator 1 18 099462-01 Burner Tubing 1 19 099391-02 Regulator Tubing 1 20 098276-01 1/8" NPT Plug 1 21 099057-01 Pressure Tap Fitting 1 22 099413-01 Control Valve 1 23 099468-06 Cabinet 1 24 102445-01 Piezo Ignitor 1 25 099393-01 Control Knob 1 26 098508-01 Valve Retainer Nut 1 27 098303-02 Screw, #6 x 5/16" 2 28 099553-01 Pilot Shield 1 29 099818-01 Internal Tooth Washer 1
099395-09 Control Position Label 1
100642-02 Assembly, Hardware 1
103113
PARTS AVAILABLE - NOT SHOWN
17
VANGUARD 6000 BTU NATURAL GAS HEATER
NOTES
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18
103113
OWNER’S MANUAL
NOTES
_______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________
103113
19
WARRANTY INFORMATION
KEEP THIS WARRANTY
Model Serial No. Date Purchased
Always specify model and serial numbers when communicating with the factory. We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our
standard written warranty. We make no other warranty, expressed or implied.
LIMITED WARRANTY
VENT-FREE RESIDENTIAL GAS HEATERS
DESA International warrants this product to be free from defects in materials and components for three (3) years and five (5) years on stainless steel burners from the date of first purchase, provided that the product has been properly installed, operated and maintained in accordance with all applicable instructions. To make a claim under this warranty the Bill of Sale or cancelled check must be presented.
This warranty is extended only to the original retail purchaser. This warranty covers the cost of part(s) required to restore this heater to proper operating condition and an allowance for labor when provided by a DESA Authorized Service Center. Warranty part(s) MUST be obtained through authorized dealers of this product and/or DESA International who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty. The heater MUST be installed by a qualified installer in accordance with all local codes and instructions furnished with the unit.
This warranty does not apply to parts that are not in original condition because of normal wear and tear, or parts that fail or become damaged as a result of misuse, accidents, lack of proper maintenance or defects caused by improper installation. Travel, diagnostic cost, labor, transportation and any and all such other costs related to repairing a defective heater will be the responsibility of the owner.
TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT; THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRAN­TIES AND LIMITS THE DURATION OF ANY AND ALL IMPLIED WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THREE (3) YEARS ON ALL COMPONENTS AND FIVE (5) YEARS ON STAINLESS STEEL BURNERS FROM THE DATE OF FIRST PURCHASE; AND DESA INTERNATIONAL’S LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND DESA INTERNATIONAL SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of incidental or consequential damages, so the above limitation on implied warranties, or exclusion or limitation on damages may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. For information about this warranty write:
2701 Industrial Drive P.O. Box 90004 Bowling Green, KY 42102-9004
103113-01 REV. C 7/97
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