16 DECLARATION OF MANUFACTURER.....................................................................20
17 SERVICE LOCATIONS AND AUTHORIZED PARTNERS.........................................21
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1 Safety Tips
1.1. General Safety Tips
Before operating tool, make sure to carefully read and
always observe these operating instructions.
Generally, the operator of the equipment and/or machinery is responsible for
the equipment’s perfect condition and operation, while observing all
necessary safety regulations. This equipment has been constructed in
accordance with the newest stage of the technology, while recognizing all
necessary safety related requirements. Nevertheless, while operating the
equipment and/or machinery there is a chance of bodily harm to the operator
as well as damage to equipment and/or machinery and other property.
Operate the equipment and/or machinery only
· if equipment/machinery is used for the task it was designed for and
· is in perfect working condition and safe to use.
It is important to observe the technical data of the equipment, especially in
regards to the environmental temperatures.
Prerequisite for the safe conduct and the uninterrupted operation of the
equipment is the knowledge of the basic safety tips and the safety
regulations. Additionally, all current regulations for a safe operational area, for
accident prevention guidelines of electrical and mechanical installations, as
well as noise suppression demands must be observed. During any
maintenance or repair work, a clean work surface is recommended. Also, it is
not recommended to either eat or smoke during repair or maintenance.
Arbitrary changes made to the equipment, which alter its designated use,
voids the warranty and cancels the manufacturer’s liability.
· The equipment is insulated to protect against an electrical power surge.
· It is not recommended to use this tool in an explosive hazardous
environment, unless it was specifically designed for such a use.
The operating instruction booklet, especially the safety symbols and safety
notes attached to the equipment or included in the documentation, must be
observed at all times by all persons coming in contact with the equipment.
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·
ely
1.2. General Safety Regulations for Electronic Screwdriver Spindles
Disconnect the spindle from the power supply, prior to changing
bits.
· Do not wear loose clothing or jewelry; for movable parts can
seize them. Wear a hairnet, if operator has long hair.
· Keep hands off the installed bit or socket.
· Injury is possible, if the driver reacts with an unexpected motion or when
driver is used with a broken bit.
· Injury is possible, if the driver or the installed bits/socket reacts with an
unexpected motion.
· When using tool with a bit-adapter or bit-extension (i.e. Magnetic Bitholder),
make sure that those items are in good condition and well suited for the
application with this tool.
· When installing driver into a support arm, make sure that the tool is rigidly
mounted. When not using any support arm or stand, place both feet secur
on the floor. This enables the Operator to easily absorb any tool reaction
force.
· Install a side-handle or counter-holder to the driver, if the
reaction force cannot safely be absorbed by operator.
· After turning off the tool, the bit will continue to rotate (inertia).
· In no case is it permissible to exceed the rated voltage.
· In the case of a power interruption, it is necessary to reset the controller.
Attention:
The screwdriver spindle will heat-up in relation to its average
load respectively sequence of operation. If the selection of the
type of screwdriver spindle is incorrectly or its operation is not
appropriate for the application, the tool might overheat which
could result in injuries (burnings).
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preventing regulations. Also, those persons must have been instructed in
Personnel, who is engaged in the operation of the equipment, must always be
1.3. Owner Obligation
The owner is obliged to only let persons operate the equipment, who
· are familiar with basic work environment safety rules and accident-
the correct use of the equipment.
· have read and understood all safety and warning notifications in the
Operating Instruction Booklet, as well as all other documentation
pertaining to this equipment.
· check and confirm at regular intervals, that a safety oriented operation is
guaranteed.
Only qualified and authorized personnel is allowed to operate, maintain and
repair this equipment. A malfunction, which impairs operator safety, must be
immediately removed.
1.4. Operator Obligation
committed to
· observe the basic safety and accident preventing regulations,
· read and observe the safety and warning notifications of this operating
instruction booklet.
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Unless otherwise specified, our “General Sales and Delivery Conditions”
apply. Warranty and liability claims in regards to persons or equipment
· Operation of the machine with either defective or removed safety and
observance of the requirements stated in the operating instruction
, in regards to transportation, storage, mounting, installation,
designated
Catastrophic cases because of a war, acts of god or other reasons which
1.5. Warranty and Liability
damages are invalid, if one or several of the following causes apply:
· Use of the equipment in a non-designated application.
· Improper installation, operation, service or maintenance of the machine.
protection devices.
· Nonbooklet
operation, maintenance and service of the equipment.
· Structural change or adjustment on the equipment to a nonuse.
· Inadequate supervision of wear parts.
· Improper repair, inspection or maintenance.
·
are beyond our control.
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1.6. Symbol Description
Read and observe the Operating Instruction Booklet, prior
to and during operation of tool.
DANGER
Reference to an immediate danger to a person. May lead to
serious injuries or even death, if unobserved!
Properly recycle environmentally damaging grease, cooling
agents or detergents.
Waste Oil
RECOMMENDATIONS
Important or additional information on the equipment or in the
documentation.
Use eye protection or wear safety goggles.
Wear hearing protection.
Warning against hand-injuries.
Attention: Keep away your hands from areas, which are marked
with this symbol!
Hands may be crushed, seized or otherwise injured.
ESD-protected area
Equipment may be damaged or destroyed by an electrostatic
discharge.
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Maintenance and repair on hydraulic and pneumatic equipment
may only be performed by specially trained personnel!
Disconnect equipment from air supply, prior to repair of
pneumatic or hydraulic equipment.
Provide regular preventive maintenance on hoses and airlines.
Exchange hose lines, even if there is no visible damage!
(Observe corresponding requirements of the manufacturer!)
After repair and maintenance, check the following items:
· make sure all detached and re-attached connections are
solid.
· confirm that removed covers, screens or filters were reinstalled
· during disconnecting or reconnecting of an air-operated
equipment, injury may occur due to a whipping air-hose
After conclusion of maintenance or repair and prior to start of
operation, make sure to
· remove all materials, tools and other supplies needed for the
maintenance or repair from work area of the equipment
· remove leaking liquid or oils
· make sure all safety devices on the equipment work perfectly!
Only a trained electrician may perform repair work on the
electrical components of the equipment!
· Check electric equipment regularly!
· Re-attach loose connections!
· Replace damaged cables or lines immediately!
· Keep control cabinet closed at all times. Access is only
allowed for authorized persons with suitable key!
· Never hose down control cabinets and other housings of
electrical equipment with water!
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with high demands in regards to quality, flex
1.7. Observe Environmental Regulations
When working on or with the equipment, it is imperative to
observe all requirements in regards to waste-disposal and
proper recycling.
Especially during installation, repair or maintenance, water
damaging agents such as
· lubricating grease and oil
· hydraulic fluid
· cooling agents
· solvent-containing cleaning agents
must not leak into the ground or into the sewage system!
Such materials must be stored, transported, contained and
recycled in suitable containers.
2 Designated Equipment Use
The EC-Screwdriving System is exclusively designed for screw-assembly in an
industrial environment. The system is especially well suited for assembly areas
ibility and documentation.
The Screwdriver Spindles of the series 320E… are designed for the stationary
use in
· Construction Slide Units
· Multi-Spindle Screwdriving Stations
· Cartesian Screwdriving Robots
· Gantry Screwdriving Cells
The DEPRAG EC Screwdriver Spindles allow free programming of the screw
tightening process. Within the power range of the selected spindle,
· the torque value,
· the speed,
· the stand-by and
· the direction of rotation
can be adjusted individually to the assembly requirement.
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3 General
The EC-Screwdriver 320E… is part of the EC-Screwdriving System.
The essential characteristics of this screwdriver series are:
· brush-less EC-Drive with commutator over encoder
· torque- and angle-controlling
The EC-Screwdriving System is designed for the use in an industrial environment for a maximum torque of 0,2 / 0,5 resp. 0,8 Nm (depending on the
screwdriver type – see chapter Technical Data).
This system is especially well suited for the use in an assembly area which
has a high demand in regards to flexibility of the screw-assembly and documentation possibility.
The EC-Screwdriving System mainly consists of two components. They are:
· the EC-Screwdriver Spindle of the series 320E...
· the sequence controller AST10-1 with integrated amplifier
Further accessories – see Operating Instructions of the ECScrewdriving System.
The operation of the screwdriver spindle requires a programmable sequence controller (AST10) with integrated amplifier and a
motor cable. The cable is available in different lengths.
The sequence controller offers standard screwdriving programs for tightening
screws to a specific torque value respectively loosening at a specific angle
value. Their parameters are adjustable directly via the controller’s keyboard.
Special screwdriving sequences are easy to create: standard assembly steps,
already stored in the controller, can be selected and comfortably built up to
form a complete assembly process. This happens via the integrated web server’s PC operator board.
· No special PC software is required – only a normal web browser (such
as MS explorer) and an Ethernet port.
Additional software modules for documentation and screw join analysis (data
logging, graphics, etc.) are available as optional accessories.
· Also optionally available is an update service for the die AST10 which
provides continuous update of the controller’s function and control software.
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The controller’s integrated display and operating unit indicates the operating
mode and assembly status. It also allows a direct change of parameters
(such as speed, torque and angle values etc.) within the assembly process
and without the need of a PC connection.
In automatic mode, the AST10 communicates with the system’s PLC. Screwdriving programs can be selected and started. After completion of the assembly process, the AST10 will report the status of the result to the PLC.
· An Ethernet port allows the network of more screwdriver spindles (i.e.
multi spindle systems) with centralized process monitoring (graphics, statistics, individual data sets, etc.).
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4 Installation
see item Dimensional Drawing as well as Operating Instructions ECScrewdriving System
Motor Cable
KMO-AST10
Sequence Controller AST10-1
ECScrewdriver
320E...
Measuring Cable
KN-AST10
Picture: Installation
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thread M5 of the screwdriver housing is to seal with a cylinder
5 Operation
Trained personnel may operate the EC-Screwdriver Spindle only.
Proceed with the operating according to the Operating Instructions of the EC-Screwdriving System - Operation.
6 Handling
DANGER
Make sure to always disconnect the Screwdriver Spindle
from the power supply, when performing maintenance,
adjustments or disassembly.
Attention:
The screwdriver spindle will heat-up in relation to its average
load respectively sequence of operation. If the selection of the
type of Screwdriver Spindle is incorrectly or its operation is not
appropriate for the application, the tool might overheat which
could result in injuries (burnings).
NOTE
If the guide bolt is not required and will be removed, the
head screw (M5x8).
thread M5 of
screwdriver housing
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bit
7 Change of bits
DANGER
Make sure to disconnect the Spindle from the power supply, prior to changing of bits. This will avoid that Spindle
starts unintentionally and creates an injury.
INFORMATION
The Screwdriver Spindle is equipped with a quick change chuck.
Use high-quality bits in accordance to the DIN-Norm 3126 only.
· To remove or insert the bit, push the sleeve into the screwdriver.
· Push the bit into the hex until it locks.
· Let the sleeve snap back.
· Drive A3 (3 mm).
sleeve
Picture: Change of bits
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8 Dimensional Drawing
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DEPRAG.
9 Maintenance and Upkeep
Disconnect screwdriver from power supply prior to
disassembly, maintenance and repair!
Only trained DEPRAG personnel is authorized to perform
disassembly or reassembly of this screwdriver.
Only a trained Electrician may perform inspection and maintenance. Incorrect
assembly or disassembly can lead to injury of an operator and damage of the
equipment.
When performing maintenance or repair, please observe that…
· screwdriver has to be disconnected from power supply.
· the work are is not disarray and the work surface is clean. Do not eat or
smoke while performing maintenance.
If the following service rules are observed, the screwdriver will have a long life
expectancy and will be safe to use.
· check tool on a regular basis for external damage.
· replace worn or damaged bits immediately for they can cause an injury.
· In case of tool malfunctions, we recommend sending the tool to
10 Trouble Shooting
Please refer to the Operating Instructions of the EC-Screwdriving System.
11 Delivery Capacity
Unused machines should be stored in a dry, locked area.
QUANTITY NAME PART NO.
1 Operating Instruction Booklet 012625EN
1 EC-Screwdriver 405024 A / B / C
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All leaflets are available for download from our web site:
12 Accessories - Optional Equipment
NAMEPART NO.
Spring sleeve 403280 A
Spring sleeve with vacuum supply 403280 B
See also Operating Instructions of the EC-Screwdriving System and leaflet
D 3165 E
www.deprag.com
INFORMATION
You will find suitable inserting tools
· in our brochure D 3320 E or
· on the internet as follows: www.deprag.de ® Screwdriving
Technology® Selection program: Inserting tools
13 Storage
Unused machines should be stored in a dry, locked area.
declares, that the construction of
the EC-Screwdriver Spindle
320E19-0002 320E19-0005 320E19-0008
is designated for the integration into another machine and operation of this
other machine is prohibited until it has been confirmed that it confirms with
the following guidelines:
- Low-Voltage Directive 2006/95/EC
- EMV-Guidelines, Version 89/336/EEC, EC-Guidelines 92/31/EEC
- EC-Machine-Guidelines, Version 98/37/EC, Amendment No.1 and No.
2.2
Applicable Standard
- EN ISO 12100-1 and 12100-2 - DIN VDE 0846
- IEC 801 - DIN VDE 0843
- EN50082-1 - DIN VDE 0871
- EN 61000-4-11 - EN 55011 Kl. A
Amberg, 25.01. 2007
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ARGENTINA
DENMARK
HUNGARY
17 Service Locations and Authorized Partners
ERIN s.a.
Av. Constituyentes 5751
RA-1431 Buenos Aires
Tel./Fax: +54 (0) 11 / 4573.1313