Deprag 396188 A, 346-338U, 396188 C, 346-238U, 396188 D Operating Instruction Booklet

...
012457EN
Operating Instruction Booklet
Pneumatic Screwdriver
346-138U 396188 A 346-238U 396188 B 346-738U 396188 C 346-338U 396188 D 346-438U 396188 E
MINIMAT
2
Dear Customer:
This tool is the result of more than 75 years of experience in the design and
manufacturing of pneumatic tools for the industrial market.
We kindly ask that you read these operating instructions carefully so that you
will be able to use this tool safely and for many years to come.
If you need additional information, please contact your DEPRAG
Representative, one of our international support offices or us direct at
DEPRAG. We will be happy to answer any questions. Please visit our web site: www.deprag.com
Content
1 SAFETY TIPS................................................................................................................3
1.1 General Safety Tips.....................................................................................................3
1.2 General Safety Tips for Pneumatic Screwdriver Spindles...........................................4
1.3 Owner Obligation.........................................................................................................5
1.4 Operator Obligation.....................................................................................................5
1.5 Warranty and Liability..................................................................................................5
1.6 Symbol Description......................................................................................................6
1.7 Observe Environmental Regulations...........................................................................7
2 DESIGNATED EQUIPMENT USE.................................................................................8
3 INSTALLATION..............................................................................................................8
4 OPERATION................................................................................................................10
4.1 Range and Exchange of Clutch Spring......................................................................11
4.2 Torque Adjustment....................................................................................................14
5 HANDLING...................................................................................................................15
6 ASSEMBLY - DISASSEMBLY......................................................................................16
6.1 Spare Parts Drawing..................................................................................................18
6.2 Dimensional Drawing.................................................................................................28
7 MAINTENANCE AND UPKEEP...................................................................................29
7.1 Wear Parts.................................................................................................................29
8 TROUBLE SHOOTING................................................................................................30
9 DELIVERY CAPACITY.................................................................................................32
10 ACCESSORIES - OPTIONAL EQUIPMENT..............................................................32
11 STORAGE..................................................................................................................34
12 TECHNICAL DATA.....................................................................................................35
13 DISPOSAL..................................................................................................................36
14 CONFORMITY DECLARATION.................................................................................37
15 SERVICE LOCATIONS AND AUTHORIZED PARTNERS.........................................38
3
1 Safety Tips
1.1 General Safety Tips
Before operating tool make sure to carefully read and observe this operating instruction.
Generally, the operator of the equipment and/or machinery is responsible for
the equipment’s perfect condition and operation, while observing all necessary
safety regulations. The equipment and/or machinery has been constructed in accordance with the newest level of technology while recognizing all necessary safety-related requirements. Nevertheless, while operating the equipment and/or machinery there is a risk of bodily harm to the operator as well as damage to equipment and/or machinery and other property. Operate the equipment and/or machinery only if equipment/machinery
· Is used for the task it was designed for
· is in perfect working condition and safe to use.
It is important to observe the technical data of the equipment, especially in regards to the environmental temperatures. The designated area of use for this equipment is clearly described in chapter Designated Equipment Use and those requirements have to be observed as well. Prerequisite for the safe conduct and the uninterrupted operation of the equipment, is the knowledge of the basic safety tips and the safety regulations. Additionally, all current regulations for a safe operational area, for accident-prevention guidelines of electrical and mechanical installations, as well as noise suppression demands must be observed. During any maintenance or repair work, a clean work surface is recommended. Also, it is not recommended to either eat or smoke during repair or maintenance. Arbitrary changes made to the equipment, which alters its designated use, voids the warranty and cancels the manufacturers liability.
· The tool is not insulated to protect against an electrical power surge.
· It is not recommended to use this tool in explosive hazardous
environments, unless it was specifically designed for such a use. The operating instruction booklet, especially the safety symbols and safety tips attached to the equipment or included in the documentation, must be observed at all times by all persons getting into contact with the equipment.
4
1.2 General Safety Tips for Pneumatic Screwdriver Spindles
·
Disconnect the tool from the air supply, when changing bits or when readjusting clutch.
· Do not wear wide clothing or jewelry, for they can be seized by movable parts. Wear a hairnet if operator has long hair.
· Keep hands off the installed bit or socket.
· Injury is possible, if the driver reacts with an unexpected motion or when
driver is used with a broken bit.
· Keep hands away from holding fixture (if used). This applies especially when loosening screws in a tight area. There is a risk of squeezing fingers b
etween
holding bracket and tool. Make sure that any bracket used is correctly installed.
· An unexpected motion of the bit or socket may create a dangerous situation.
· Especially, when operating an impact wrench, it is possible that an injury
occurs, if the bit breaks [flying splinters].
· When using tool with bit-adapter or bit-extension (i.e. Magnetic Bitholder), make sure, that those items are in good condition and well suited for the application with this tool.
· When using a screwdriver stand, make sure that the tool is securely mounted. If no stand is used, make sure to have a solid stance to absorb the tools’ torque reaction force.
· If you are not able to absorb the torque reaction force, use a holding fixture or side handle on the screwdriver.
· After turning-off the tool, the bit will continue to rotate [inertia].
· Do not exceed the maximum allowable air pressure. A pressure regulator
has to be installed, which regulates the air pressure before it reaches the tool.
· Avoid pressure to fall below the minimum allowable air pressure, because the clutch cannot shut-off safely. This may cause an increased torque reaction force, resulting in risks to operator, tool or product.
· In case of an interruption of the air supply, make sure to wait until tool has come to a stand still, prior to reactivating tool.
5
1.3 Owner Obligation
The owner is obliged to only let persons operate the equipment, who
· are familiar with basic work environment safety rules and accident-
preventing regulations. Also, those persons must have been instructed in
the correct use of the equipment.
· have read and understood all safety and warning notifications in the Operating Instruction Booklet, as well as all other documentation pertaining to this equipment.
· check and confirm at regular intervals, that a safety oriented operation is guaranteed.
Only qualified and authorized personnel is allowed to operate, maintain and repair this equipment. A malfunction, which impairs operator safety, must be immediately removed.
1.4 Operator Obligation
Personnel, who is engaged in the operation of the equipment, must always be
committed to
· observe the basic safety and accident preventing regulations,
· read and observe the safety and warning notifications of this operating
instruction booklet.
1.5 Warranty and Liability
Unless otherwise specified, our “General Sales and Delivery Conditions”
apply. Warranty and liability claims in regards to persons or equipment
damages are invalid, if one or several of the following causes apply:
· Use of the equipment in a non-designated application.
· Improper installation, operation, service or maintenance of the machine.
· Operation of the machine with either defective or removed safety and
protection devices.
· Non-
observance of the requirements stated in the operating instruction
booklet
, in regards to transportation, storage, mounting, installation,
operation, maintenance and service of the equipment.
· Structural change or adjustment on the equipment to a non-
designated
use.
· Inadequate supervision of wear parts.
· Improper repair, inspection or maintenance.
·
Catastrophic cases because of a war, acts of god or other reasons which
are beyond our control.
6
1.6 Symbol Description
Read and observe the Operating Instruction Booklet, prior to and during operation of tool.
DANGER
Reference to an immediate danger to a person. May lead to serious injuries or even death, if unobserved!
Properly recycle environmentally damaging grease, cooling agents or detergents.
RECOMMENDATIONS Important or additional information on the equipment or in the
documentation.
Use eye protection or wear safety goggles.
Wear hearing protection.
Warning against hand-injuries. Attention: Keep away your hands from areas, which are marked
with this symbol!
Hands may be crushed, seized or otherwise injured.
ESD-protected area Equipment may be damaged or destroyed by an electrostatic
discharge.
Waste Oil
7
Maintenance and repair on hydraulic and pneumatic equipment may only be performed by specially trained personnel! Disconnect equipment from air supply, prior to repair of pneumatic or hydraulic equipment.
Provide regular preventive maintenance on hoses and airlines. Exchange hose lines, even if there is no visible damage! (Observe corresponding requirements of the manufacturer!)
After repair and maintenance, check the following items:
· make sure all detached and re-attached connections are solid.
· confirm that removed covers, screens or filters were re­installed
· During disconnecting or reconnecting of an air-operated equipment, injury may occur due to a whipping air-hose
After conclusion of maintenance or repair and prior to start of operation, make sure to
· remove all materials, tools and other supplies needed for the maintenance or repair from work area of the equipment
· remove leaking liquid or oils
· make sure all safety devices on the equipment work perfectly!
1.7 Observe Environmental Regulations
When working on or with the equipment, it is imperative to observe all requirements in regards to waste-disposal and proper recycling. Especially during installation, repair or maintenance, water damaging agents such as
· lubricating grease and oil
· hydraulic fluid
· cooling agents
· solvent-containing cleaning agents
must not leak into the ground or into the sewage system! Such materials must be stored, transported, contained and recycled in suitable containers.
8
2 Designated Equipment Use
DEPRAG MICROMAT / MINIMAT-Screwdrivers of straight shape are used for
manual torque
-
controlled assemblies, preferably for vertical applications.
3 Installation
·
Blow out air line and pressure hose, prior to connection it to the tool.
· Make sure, that all air lines have a sufficient cross-section (see technical data) and hoses must be free of bends and kinks. The hose length should not exceed 2 meters.
· All DEPRAG Screwdrivers, may be operated either with or without lubricated air (see paragraph: Maintenance and Upkeep). Best results are achieved, when machine is lubricated with 1 – 2 drops of oil per 1m3. When operating with oilfree air, a performance reduction of up to 20% occurs and maintenance requirements increases!
· Connect the equipment as follows:
a) for standard operation connect equipment to a maintenance unit,
consisting of Filter with condensation reservoir, Regulator and Oiler. When choosing a maintenance unit, observe air consumption rate for the tool (see Technical Data).
Air Consumption Thread Size
Part No.
0,05 - 0,5 m³/min ¼” 820454 A
0,15 – 1,5 m³/min
½” 820455 A
0,8 – 6,0 m³/min ¾” 821608 A
b) for the use with minimal lubrication connect to a filter-regulator
consisting of Filter with condensation reservoir and pressure regulator
Air Consumption Thread Size
Part No.
0,05 - 0,5 m³/min ¼” 822408 A
0,15 – 0,9 m³/min
3
¤8”
826981 A
0,5 – 1,5 m³/min ½” 822409 A 0,8 – 6,0 m³/min ¾” 826982 A
Each in connection with a Point-of-Use Oiler (Part No. 378077 A)
c) for oilfree operation, connect to Filter/Regulator, consisting of Filter
with condensation reservoir and Pressure Regulator.
Air Consumption Thread Size
Part No.
0,05 - 0,5 m³/min ¼” 822408 A
0,15 – 0,9 m³/min
3
¤8”
826981 A
0,5 – 1,5 m³/min ½” 822409 A 0,8 – 6,0 m³/min ¾” 826982 A
9
OUR RECOMMENDATION: The preferred lubricating method for the screwdriver spindles mounted in fixtures, brackets, machines, etc., each in connection with a controller, is method b) with Point-of-Use Oiler.
· Check pressure at directly on the machine. The Regulator needs to be
adjusted to an airflow between 5.0 (71 PSI) and 6.3 bar (90 PSI). A higher
pressure leads to increased wear and tear. A lower pressure may lead to clutch not being able to correctly shut-off the motor.
In regards to air-quality according to ISO8573-1, we recommend:
CLASS RESIDUE
OF OIL
RESIDUE OF DUST RESIDUE OF WATER
Content
mg/m³
Particle
Size mm
Concentration
max. mg/m³
Dew Point
o
C
Pressure
Concentration
max. g/m³ Lubricated Air 4 5 15 8 +3 6 Dry Air 3 1 5 5 -20 0,88
Picture: Connection of a MINIMAT-Screwdriver
10
Recommended Accessories
Balancer, spring loaded
WEIGHT CAPACITY
FROM TO (kg)
MAX. CORD LENGTH
(m)
WEIGHT
(kg)
PART-NO.
0 – 0,5 1,6 0,5 827676 A
0,3 – 1,2 1,6 0,5 827677 A
1 – 2 1,6 0,5 827678 A 2 – 3 2 1,2 808690 A
Hose Balancer, spring loaded
WEIGHT CAPACITY
FROM - TO
(kg)
MAX. HOSE
LENGTH
(m)
HOSE
I.D.
(mm)
CONNECTION -
THREAD
WEIGHT
(kg)
PART-NO.
0,4 – 1,2 1,2 824069 A 1,2 – 2,2 1,3 824069 B 2,2 – 3,0
0,8
5
G ¼ i / G ¼ a
1,4 824069 C
Pneumatic Spiral Hose
AIR CONSUMPTION
FROM TO
(m³/min)
HOSE
INNER-Æ
(mm)
OPERATING RANGE
(m)
PART NO.
0 – 0,1 4 0,8 – 2 346697 D > 0,1 – 0,3 6 1 – 2,5 346697 E > 0,3 – 0,5 6 1 – 2,5 346697 F
4 Operation
Unless otherwise requested the driver is preset to max. torque with the strongest clutch spring installed on the clutch. Adjust clutch to the required torque value. If necessary, exchange clutch spring. The required torque adjustment can be checked, using a DEPRAG Torque Wrench or Dynamometer (see DEPRAG catalogs D 3020 and D 3022). This equipment can also be used to re-adjust the torque of the Screwdriver.
To operate the clutch, using a clutch spring which either surpasses or falls below its specified torque range, leads to a reduction of the torque accuracy.
Push – to start – screwdriver! The flow pressure should not drop below 5 bar/71 PSI – reduced output!
11
Attention: The screwdriver is furnished with a reversible motor and a clutch torquing out in right-hand rotation (so that if you look
at the screwdriver from the air inlet side it rotates clockwise).
Attention:
Use the screwdriver 346-338U and 346-438U only with handle or parallelogram stand.
4.1 Range and Exchange of Clutch Spring
The torque range of the DEPRAG Screwdriver is adjustable. Please see a
listing for the torque ranges of the color
-
coded springs below.
Type 346-138U, 346-238U and 346-738U
Torque Range of the individual clutch spring:
PART NO. WIRE-Æ COLOR
TORQUE "MIN." TORQUE "MAX."
353796 4,0 mm black appx . 3,5 Nm / 31 in.lbs appx. 8/9 Nm / 71/80 in.lbs 353795 3,2 mm blue appx. 2,0 Nm / 18 in.lbs. appx. 4,4 Nm / 39 in.lbs
All torque values are based on 90-PSI (6,3 bar) air pressure. Torque values are estimated data which may differ – depending on the type of screw joint.
Type 346-338U and 346-438U
Torque Range of the individual clutch spring:
PART-NO. WIRE-Æ COLOR
TORQUE - MIN. TORQUE - MAX.
328562 5,6 mm white appx. 10,0 Nm / 89 in.lbs. appx. 24,0 Nm / 212 in.lbs. 328024 5,0 mm black appx. 6,0 Nm / 53 in.lbs. appx. 18,0 Nm / 159 in.lbs. 328025 3,2 mm blue appx. 3,0 Nm / 27 in.lbs. appx. 6,0 Nm / 53 in.lbs. 328026 2,5 mm green appx. 2,0 Nm / 18 in.lbs. appx. 4,0 Nm / 35 in.lbs.
All torque values are based on 90-PSI (6,3 bar) air pressure. Torque values
are estimated data w
hich may differ
depending on the type of screw joint.
To avoid loosing individual small parts, it is recommended to only disassemble the machine on top of a flat work surface.
12
Exchange of clutch spring (see picture)
1. Disconnect screwdriver from air supply.
2. Unscrew the clutch bearing complete with the spring sleeve (Accessories ­Optional equipment) (left-hand thread).
3. Take out the complete clutch.
4. For screwdriver version 346-1/2/738U (clutch 389748 B/D): Insert the supplied hand screwdriver 326240 into the half-round bore of the lock ring and turn hand screwdriver clockwise, until the adjustment nut comes off. For screwdriver version 346-3/438U (clutch 396030 B): Slide the sup­plied spanner 805491 (AF 11) over the hex of the clutch shaft and un­screw the adjustment nut by means of spanner 800408 (AF 19).
5. Remove lock ring.
6. Exchange clutch spring and reassemble clutch in reverse order.
7. Insert clutch into the clutch bearing and tighten clutch bearing complete with spring sleeve to the DEPRAG-Screwdriver (left-hand thread).
Attention:
The claw of the clutch must engage with the claw of the spindle (in clutch bearing ).
The hex AF 11 of the clutch shaft must engage with the hex of the spindle (in gearing).
Picture: Exchange of clutch spring - screwdriver type 346-1/2/738U (clutch 389748 B/D)
clutch spring half-
round
bore
adjustment nut
13
Picture: Exchange of clutch spring – screwdriver type 346-3/438U (clutch 396030 B)
8. An external torque adjustment of the clutch is again possible (see section Torque Adjustment).
Make sure to screw adjustment (adjusting) nut onto clutch bearing
until one line of the thread is visible.
clutch spring
adjustment nut
hex of the clutch shaft
14
4.2 Torque Adjustment
For an external torque adjustment use the following steps:
1. Disconnect screwdriver from air supply
2. For screwdriver version 346-1/2/738U (clutch 389748 B/D): Insert the supplied hand screwdriver 326240 through the slot on the motor housing into the half-round bore of the lock ring. For screwdriver version 346-3/438U (clutch 396030 B): Push the sup­plied adjustment wrench 337691 through the slot on the motor housing into the bore of the adjustment nut.
3. By turning the hand screwdriver resp. adjustment wrench clockwise (-), the torque is reduced, and if turned counter-clockwise (+), the torque is increased.
Picture: Torque Adjustment
Screwdriver version: 346-1/2/738U
Clutch: 389748 B/D:
half-round bore for hand screwdriver 326240
Screwdriver version: 346-3/438U
Clutch: 396030 B:
bore for
15
5 Handling
The operation of the DEPRAG MINIMAT-Screwdriver is very simple. Grip the Screwdriver as illustrated on the picture “Connection of a DEPRAG MINIMAT- Screwdriver”.
As soon as you put the bit onto the screw and slightly push the screwdriver down, it will start running. After reaching the preset torque, the automatic clutch will disengage and turn off the Screwdriver. The Screwdriver will be ready for the next operation after lifting it off the screw.
Although the reaction torque you will notice is rather low due to the ergonomically shaped handle and the immediate effect of the torque-out clutch, we highly recommend to use an additional torque support, if torque is higher than 5 Nm (such as a linear stand or lateral handle as per brochure D 3340 E).
The operating direction of reversible Screwdriver models can be reversed by actuating the reverse button, in order to loosen tightened screws. Tool will also start after pushing it down. The clutch will be locked in the reverse direction. An increased reaction torque may occur in the case of screws are hard to tighten (such as screws with defective thread). The reverse button can be locked by turning.
Picture: Reversal
· Always disconnect the Screwdriver from air supply prior to changing bits, to avoid the unintentional start of the Screwdriver, which may result in injuries.
· The screwdriver is equipped with a quick change chuck.
· After pulling the sleeve, the bit may be removed or inserted.
· Make sure to use perfect bits with DIN 3126 – E6,3 (1/4”) external hexagon
end only.
ATTENTION: Screwdriver will immediately start running once the bit is pushed, and may cause severe injuries.
16
6 Assembly - Disassembly
Disassembly: (see Spare Parts Drawing)
Prior to disassembly, disconnect equipment from air supply! Only experienced maintenance personnel may assemble or disassemble this equipment.
After repair or maintenance, verify that equipment runs to specification!
Principally, use only DEPRAG original spare parts. Otherwise, a reduction in equipment power-output and an increased maintenance-requirement occurs. If NON-DEPRAG parts are installed, DEPRAG is justified to void any existing warranty and liability obligations.
Attention:
Never clamp motor housing into a vice, without the usage of the
protective chucking jaws, since damage to motor-housing and internal parts is unavoidable.
Attention:
Motor- and gearing parts may be damaged if dropped!
For disassembly proceed in the sequence described below:
1. Disconnect the machine from air supply.
2. Unscrew clutch bearing (AF 27, left-hand thread) complete with spring sleeve (Accessories - Optional equipment).
3. Take out the complete clutch.
4. Unscrew the quick release nipple 804271 (AF 17) and remove the o-ring 802514 and the silencer 402378.
5. Clamp the exterior motor housing 3979471 with chucking jaws 462506 into a vice.
6. Unscrew threaded fitting 402372 by means of pin wrench 462581.
7. Pull out the guide 398706 and the silencers 328233 and 313145.
8. Loosen the threaded fitting 384731 (AF 12) by means of key 462125 and take off the complete reversal 388897 E.
9. Slide the complete motor- and gearing package out of the exterior motor housing 3979471 in direction of the clutch.
10. Remove the 4 balls 802172 resp. 802201 from the valve housing 396575 and take off the o-ring 829466.
17
11. Unscrew threaded fitting 396582 from motor housing 396578 by means of pin wrench 462325.
12. Remove both wedges 326946 from motor housing 396578 by means of assembly pin 460744.
13. Slide the complete motor- and gearing package out of the motor housing 396578 in direction of the air inlet.
a. Clamp rotor cylinder into fixing device. b. Pull off shaft-side bearing cover from rotor. c. Remove rotor cylinder.
NOTE
Exchange only complete sets of vanes.
d. Remove vanes and check them thoroughly. Vanes that are too narrow
or damaged have to be replaced in sets. e. Pull off air connecting-side bearing cover from rotor. f. Press the two ball bearings from the bearing covers.
Minimum vanes width should be 8 mm.
Assembly:
Use the DEPRAG Grease 807293 (100-g tube) to grease the ball bearing, needle bearing and gearing parts prior to reassembly.
For assembly proceed logically in reverse order with reference to disassem­bly!
Special Repair Tools (Optional Equipment)
NAME PART NO.
Arbor (to disassemble bearing cover with groove ball bearing) 462330 Press-in device (for bearing cover + rotor) 462203 Assembly pin (for wedge 326946) 460744 Arbor (to assemble circlip 800248 onto spindle) 461292 Chucking jaws (for exterior motor housing 3979471) 462506 Pin wrench (for threaded fitting 396582) 462325 Pin wrench (for threaded fitting 402372) 462581 Key (for threaded fitting 384731) 462125 Assembly arbor (for assembly of bearing needle 802332 in clutch shaft 331562)
460405
Fixing device (for rotor cylinder) 460475/1
18
6.1 Spare Parts Drawing
19
20
21
22
23
24
25
26
27
28
6.2 Dimensional Drawing
29
7 Maintenance and Upkeep
Testing and maintenance can be provided by Operator, disassembly and re­assembly of the DEPRAG Screwdriver Spindle should be done by experienced maintenance personnel. Incorrect assembly or disassembly can lead to injury of an operator and damage of the tool.
The tool requires little maintenance. If the following service rules are observed, the tool will have a long life expectancy and will remain in a safe condition.
· Check tool on a regular basis for external damage.
· Check your maintenance unit on a regular basis, make sure that sufficient
oil is in the lubricator (if lubrication is used) and that the adjustment is correct. We recommend for your lubricator DEPRAGOL, part 790081 E.
· After cleaning, the gearing parts have to be greased prior to re-assembly, preferably with Grease, part 807293.
· After assembly fill 2 – 3 drops of DEPRAGOL into the air inlet nipple.
· If tool are being used with lubrication, we recommend to have tools tested
and cleaned every 12 months (single shift).
· If tools are being used without lubrication, we recommend to have tools tested and cleaned every 6 months (single shift).
· Exchange broken or worn inserting tools immediately, for they can cause injury to the Operator.
· If tool malfunctions, we recommend to send the machine to DEPRAG.
7.1 Wear Parts
QUANTITY NAME PART NO.
2 Silencer 328233 5 Vane 3269533
30
8 Trouble Shooting
In the case of a malfunction, check and observe all instructions contained in this technical documentation. If necessary, adjust equipment as needed.
Possible faults and their causes are shown below:
ERROR REASON SOLUTION
Screwdriver does not start
No air, Shut-Off valve is closed
Open Shut-Off valve
Valve pin is too short
or missing
Test valve pin length according to picture: Actual size of valve Pin and replace valve pin, if necessary
Clutch is not engaged Mount clutch correctly - refer to:
Range- and exchange of clutch
spring Insufficient Power
Air pressure too low Minimum air pressure should be
90 PSI for maximum performance Restriction in air hose Remove bends or other
restrictions Valve Pin too short Check required length of valve pin
according to picture: Actual Size
of Valve Pin. If needed, exchange
valve pin. Hose I.D. is too small Use required hose I.D. Screen Support /
Silencer clogged
Clean screen support / silencer or
exchange with new one Vanes are worn Exchange vanes Driver does not shut-off or ratchets
Air pressure is too low for required torque value
Maintain air pressure of 90 PSI
Valve Pin is too long Check length of valve pin, either
shorten or replace valve pin
(picture: Actual Size of Valve Pin) If necessary, please send tool to DEPRAG for service.
31
Type 346-138U, 346-238U and 346-738U
Type 346-338U and 346-438U
Picture: Actual Size of Valve Pin
Attention:
When connecting to compressed air supply valve pin may be catapulted out which may cause serious injuries. When verifying the actual size of the valve pin, make sure N O T to hold the screwdriver directed towards yourself or any other person.
Verify the actual size only with compressed air connected!
32
9 Delivery Capacity
Please check the delivery capacity in regards to its completeness.
QUANTITY NAME PART NO.
1 Operating Instruction Booklet 012457EN 1 Screwdriver 396188 A/B/C/D/E 1 Spanner AF 11 805491 (only for type 346-3/438U) 1 Spanner AF 19 800409 (only for type 346-3/438U) 1 Adjustment wrench 337691 (only for type 346-3/438U) 1 Hand screwdriver 326240 (only for type 346-1/2/738U) 1 Quick release coupling 804251 1 set of Clutch spring See chapter: Range and Exchange
of Clutch Spring
10 Accessories - Optional equipment
NAME PART NO.
Spring sleeve cpl. (without screw suction) 364672 A Spring sleeve cpl. (with screw suction) 364672 C Exhaust hose 398703 A Support ring 398704 A Screwdriver adaption (for linear stand) 400833 A Prism clamping device (for linear stand) 400833 E
Operating Screwdriver with a Finder:
Installation of the Finder (optional equipment):
·
Remove screw-cap (left-hand thread) from spring sleeve
·
Insert finder and spring into spring sleeve
·
Re-attach screw-cap onto spring sleeve (left-hand thread) and attach
complete spring sleeve package to Screwdriver
Picture: Spring sleeve cpl.364672 A with finder and bit
33
INFORMATION
Finder and bit are not included in the delivery capacity of the
spring sleeve.
You will find suitable inserting tools
· in our brochure D 3320 E or
· on the internet as follows: www.deprag.com ® Screwdriving
Technology® Selection program: Inserting tools
Assembly of exhaust hose 398703 A
A complete exhaust hose #
398703 A is available as an optional
item. Please
mount exhaust hose as follows:
1. Disconnect the screwdriver from air supply.
2. Remove the quick release nipple 804271 (with o-ring 802461) and the silencer 402378.
3. Assemble the hose connection 402385 with o-ring 827750 onto the screwdriver and tighten it with the quick release nipple 804271 (socket wrench AF 17).
4.
Slide the exhaust hose over the hose connection
402385.
34
Assembly of support ring 398704 A
For better driver support and to allow an increased down-pressure force, the support ring may be installed as follows:
1. Disconnect the screwdriver from air supply.
2. Unscrew the complete clutch bearing (left-hand thread).
3. Remove the o-ring from the clutch bearing.
4. Assemble the supplied o-ring 824932 into the groove of the support ring.
5. Mount the support ring and tighten the complete clutch bearing with the
support ring to the Screwdriver.
11 Storage
Unused machines should be stored in a dry, locked area.
35
12 Technical Data
Manufacturer DEPRAG SCHULZ GMBH u. CO. Address Kurfürstenring 12 - 18 Postfach 1352 D-92224 Amberg D-92203 Amberg Phone 09621/371-0 Fax 09621/371-120
Technical Data:
TYPE 346-138U 346-238U 346-738U
Part No.
396188 A 396188 B 396188 C
Screws (up to)
M4 M5 M6
Drive hex. female (DIN 3126)
F 6.3 (1/4")
Weight (kg/lbs)
1.36 / 3 1.36 / 3 1.5 / 3.3
Air pressure (bar/PSI)
6.3 / 90
Hose I.D. for air supply (mm/in.)
LW 6 / ¼“
Torque min. (Nm/in.lbs)
1 / 9 2 / 18 2 / 18
Torque, soft pull-up max. (Nm/in.lbs)
3 / 27 4.5 / 40 7 / 62
Torque, hard pull-up max. (Nm/in.lbs)
3 / 27 5.5 / 49 8 / 71
Speed, unloaded (rpm)
4200 2300 1200
Noise level (dB(A))
74
Vibration (m/s²)
< 2.5
Air Consumption (m³/min/cfm)
0.4 / 14
Quick change chuck, mounted
yes
TYPE 346-338U1) 346-438U1)
Part No.
396188 D 396188 E
Screws (up to)
M6 M8
Drive hex. female (DIN 3126)
F 6.3 (1/4")
Weight (kg/lbs)
1.5 / 3.3
Air pressure (bar/PSI)
6.3 / 90
Hose I.D. for air supply (mm/in.)
LW 6 / ¼“
Torque min. (Nm/in.lbs)
2 / 18
Torque, soft pull-up max. (Nm/in.lbs)
12 / 106 20 / 177
Torque, hard pull-up max. (Nm/in.lbs)
12 / 106 20 / 177
Speed, unloaded (rpm)
650 320
Noise level (dB(A))
74
Vibration (m/s²)
< 2.5
Air Consumption (m³/min/cfm)
0.4 / 14
Quick change chuck, mounted
yes
1
)Use screwdriver only with additional handle or parallelogram stand.
36
13 Disposal
Unused machines should be stored in a dry, locked area. Disassemble the machine for the required disposal complete. Observe local and environmental regulations for the separation and recycling of materials.
Recycle waste oil to avoid environmental contamination!
Waste Oil
37
14 Conformity Declaration
EC-Conformity Declaration according to the EC-Machine-Guidelines
98/37/EC, Amendment IIA
We,
DEPRAG SCHULZ GMBH & CO. PO Box 1352 D-92203 Amberg
hereby confirm, that the design of the
screwdriver
346-138U
346-238U
346-738U
346-338U
346-438U
conforms to the following, relevant regulation:
- EC-Machine-Guidelines, Version 98/37/EC, Amendment No. 1 and No.
2.2.
Applicable Standard:
- EN ISO 12100-1 and 12100-2
Amberg,
19.10. 2007
38
15 Service Locations and Authorized Partners
ALGERIA
EP-Technology Trading S.U.A.R.L.
29 Rue Ahmed Tlili - ZI Borj Cedria TN-2055 Bir el Bey Tunis - Tunisia Tel.: +216/ 79 / 412.889 Fax: +216/ 79 / 412.966 e-mail: info@ep-technologie.com www.ep-technologie.com
ARGENTINA
ERIN s.a.
Av. Constituyentes 5751 RA-1431 Buenos Aires Tel./Fax: +54 (0) 11 / 4573.1313
AUSTRIA
Amersin Olschinsky GmbH
Kastnerweise 1 A-2441 Mitterndorf a.d. Fischa Tel.: +43 (0)1 / 8 69 87 66 Fax: +43 (0)1 / 8 65 16 97 Internet: http://www.amersin.at e-mail: information@amersin.at
AUSTRALIA
ASSEMBLY TECHNOLOGIES P/L
Postal address
PO Box 4918 North Rocks, NSW 2119
Delivery address
Unit 32, 287 Victoria Rd. Rydalmere, NSW 2116 Tel.: 0061 / 1300 76 92 90 Fax: 0061 / 2 / 8569 1721 e-mail: paul@assemblytech.com.au
BELGIUM
AWP
Parelhoenstraat 24 9080 Lochristi BELGIUM Tel.: +32 9232 0678 Mobil: +32 473 345907 Fax: +32 9342 0678 Internet: http://www.awp-p.com e-mail: willems@awp-p.com
BRAZIL
METALFEMA Ltda.
Rua Saõ Pedro, 786 Saõ Leopoldo – RS – BRAZIL ZIP 93.010-260 Tel.: +55 (0) 51 / 3592.4050 Fax: +55 (0) 51 / 3590.1856 Internet: http://www.metalfema.com.br e-mail: metalfema@metalfema.com.br
PR CHINA
DEPRAG China
DEPRAG Assembly Technologies (Suzhou) Co., Ltd. No. 111, Hong Ye Rd, Blk. 4 Unit D Suzhou 215001, P.R. China Tel.: +86 (0) 512 – 6251 2500 Fax: +86 (0) 512 – 6251 2700 Internet: www.deprag.com.cn e-mail: biz@deprag.com.cn e-mail: d.hua@deprag.com.cn
CZECHIA/SLOWAKIA
DEPRAG CZ a.s.
ul. T.G. Masaryka 113 CZ -50781 Lázně Bělohrad Tel.: +420 493 / 771 511 Fax: +420 493 / 771 623 Internet: http://www.deprag.com e-mail: info@deprag.cz
DENMARK
Herstad + Piper K/S
Jernholmen 48C DK-Hvidovre Tel.: +45 36 77 40 00 Fax: +45 36 77 77 40 Internet: http://www.herstad-piper.dk e-mail: mail@herstad-piper.dk
EGYPT
EP-Technology Trading S.U.A.R.L.
29 Rue Ahmed Tlili - ZI Borj Cedria TN-2055 Bir el Bey Tunis - Tunisia Tel.: +216/ 79 / 412.889 Fax: +216/ 79 / 412.966 e-mail: info@ep-technologie.com www.ep-technologie.com
ESTONIA
Pneumacon OY
Kankurinkatu 4 – 6 FI-05800 Hyvinkää Tel.: +358 (0) 10 / 7781 400 Fax: +358 (0) 10 / 7781 401 Internet: http://www.pneumacon.fi e-mail: info@pneumacon.fi e-mail: harri.lindroos@pneumacon.fi
Tallinn office: PK 2841, Kose PK EE-12001 Tallinn Tel.: +372 (0) 6 41 94 91 Fax: +371 (0) 6 41 94 92 e-mail: rauno.kolga@pneumacon.fi
FINLAND
Pneumacon OY
Kankurinkatu 4 – 6 FI-05800 Hyvinkää Tel.: +358 (0) 10 / 7781 400 Fax: +358 (0) 10 / 7781 401 Internet: http://www.pneumacon.fi e-mail: info@pneumacon.fi e-mail: harri.lindroos@pneumacon.fi
FRANCE
DEPRAG S.A.R.L.
30 Z.I. du Ried F-67590 SCHWEIGHOUSE sur Moder Tel.: +33 388 / 06.14.17 Fax: +33 388 / 93.01.08 e-mail: depragfrance@evc.net
GERMANY
Werk Amberg
Kurfürstenring 12-18, D-92224 Amberg Postfach 1352, D-92203 Amberg Tel.: +49 (0) 9621 / 3 71-0 Fax: +49 (0) 9621 / 3 71-1 20 Internet: http://www.deprag.com e-mail: info@deprag.de
GREAT BRITAIN
DEPRAG Ltd.
Unit B4, Pegasus Court Ardglen Industrial Estate Whitchurch Hants RG28 7BP Tel.: +44 (0) 1256 895 074 Fax: +44 (0) 1256 895 274 Internet: www.deprag.co.uk e-mail: sales@deprag.co.uk
HUNGARY
ADLER ‘91
Export/Import Kereskedelmi Takarék u. 18/B H-8800 Nagykanizsa Tel./Fax: +36 (0) 93 / 314 633 e-mail: adler91adlovits@chello.hu
Nóniusz Tool Trading House Ltd.
Köbányai út. 47/6 H-1101 Budapest Tel.: +36 (0) 1 / 260 030 30 Fax: +36 (0) 1 / 260 060 83 Internet: http://www.noniusz.hu e-mail: noniusz@noniusz.hu
INDIA
LEAPTECH Corporation 812 Cosmos, Sector – 11 CBD Belapur New Mumbai – 400 614 Tel.: +91 / 22 / 2756.2822/2849 Fax: +91 / 22 / 2756.2881 Internet:www.leaptechcorp.com e-mail: leaptech@vsnl.net
DELHI office: C-332, Sector – 10 Noida – 201 301 Tel.: +91 / 120 / 253.1393 Fax: +91 / 120 / 253.1060
BANGALORE office: # 53, Anchor Suddagundapalaya C.V. Raman Nagar Bangalore – 560 093 e-mail: leaptechbg@vsnl.net
IRAN
FARA SANAT Co.
No. 117, Abzar & Yaragh passage Postcode 1136748173 Tehran Tel.: +98 (0) 21 / 673.2918 / 670.6340 Fax: +98 (0) 21 / 673.4757
NACCARSON AIR TOOLS Co., Ltd.
Azadi Ave. No. 625 IR-Tehran 14 588 Tel.: +98 (0) 21 / 66006602 + 66015656 Fax: +98 (0) 21 / 66009451
IRELAND
Production Equipment Ltd.
Riverside Commercial Estate IRL-Galway Tel.: +353 (0) 91 / 745 100 Fax: +353 (0) 91 / 751 299 e-mail: sales@productionequipment.ie
39
ITALY
ATAX S.r.l.
Via Carolina Romani, 23 I-20091 Bresso/Mi Tel.: 0039 02/ 61.03.48.61 Fax: 0039 02/ 61.03.48.60 e-mail: info@atax.it Internet: www.atax.it
JAPAN
NIPPON GESCO Ltd.
P.O. Box 255 Kyobashi Tokyo Ginza Matsuyoshi Bldg. 17 – 8, 7-Chome, Ginza, Chuo-Ku, Tokyo Tel.: +81 (0) 3 / 3542.2400 Fax: +81 (0) 3 / 3542.2420 e-mail: mail@gesco.co.jp
JORDAN
EP-Technology Trading S.U.A.R.L.
29 Rue Ahmed Tlili - ZI Borj Cedria TN-2055 Bir el Bey Tunis - Tunisia Tel.: +216/ 79 / 412.889 Fax: +216/ 79 / 412.966 e-mail: info@ep-technologie.com www.ep-technologie.com
KOREA (South)
Handtools DONG WON POWER-TECH.INC.
108-10 Moonjung-Dong Songpa-Ku Seoul, Korea Tel.: +82 (0) 2 / 409.1344 Fax: +82 (0) 2 / 409.1345 e-mail: kilpyungdw@dreamwiz.com
Screwdriving / Assembly Technology Fatec Co.Ltd.
#717 LG Palace B/D 165-8 Dongkyo-dong Mapo-gu Seoul, Korea Tel.: +82 (0) 2 / 2 688.2152 Fax: +82 (0) 2 / 2 688.2893 Internet: www.fatec.co.kr e-mail: fatec@fatec.co.kr
LITHUANIA
HIDROTEKA
Engineering Services Chemijos 29E LT- 51333 Kaunas Tel.: 00370 / 37 / 452.969 Fax: 00370 / 37 / 760.500 Internet: http://www.hidroteka.lt e-mail: hidroteka@hidroteka.lt
LUXEMBOURG
AWP
Parelhoenstraat 24 9080 Lochristi BELGIUM Tel.: +32 9232 0678 Mobil: +32 473 345907 Fax: +32 9342 0678 Internet: http://www.awp-p.com e-mail: willems@awp-p.com
MALAYSIA
FI INNOVATION RESOURCES SDN.BHD
175, MK D Jalan Bahru 11000 Balik Pulau, Penang MALAYSIA Tel.: +60 13 449 0386 Fax: +60 4 866 9560 e-mail: farsberg@yahoo.co.uk e-mail: asiaingenieur@gmail.com Internet: www.geocities.com/farsberg
MOROCCO
EP-Technology Trading S.U.A.R.L.
29 Rue Ahmed Tlili - ZI Borj Cedria TN-2055 Bir el Bey Tunis - Tunisia Tel.: +216/ 79 / 412.889 Fax: +216/ 79 / 412.966 e-mail: info@ep-technologie.com www.ep-technologie.com
NETHERLANDS
Zumpolle B.V.
Postbus 29 NL-5306 ZG Brakel/Niederlande Tel.: +31 (0) 4 18 / 67 18 16 Fax: +31 (0) 4 18 / 67 32 17 Internet: http://www.zumpolle.net e-mail: info@zumpolle.net
NORWAY
Deprag Scandinavia AB
Gap Sundins väg 3 SE-63346 Eskilstuna Universal Import Tel.: +47 (0) 2 / 2681.530 Fax: +47 (0) 2 / 2199.127
POLAND
INTEGRATOR - RHC
ul. Wielki Rów 40 B 87-100 Torun Tel. +48 / 56 66 93 841 Fax +48 / 56 66 93 805 Internet: www.integrator-rhc.pl e-mail: leszek.wojtowicz@rhc.com.pl e-mail: marek.sobocinski@rhc.
PORTUGAL
Anibal Pires Lda.
EN 1 – Mourisca do Vouga Ap. 23 P-3750-907 TROFA AGD Tel.: +351 (0) 234 / 690 080 Fax: +351 (0) 234 / 690 090 Internet: http://www.anibalpires.pt e-mail: anibalpires@anibalpires.pt
SLOVENIA
MB-NAKLO D.O.O.
Toma Zupana 16 SLO-4202 NAKLO Tel.: +386 (0) 4 / 277 17 00 Fax: +386 (0) 4 / 277 17 17 e-mail: mb-naklo@siol.net
SPAIN
ALCOTAN SISTEMAS S.A.
p° de la Direccion, nmro. 95, local E-28039 Madrid Tel.: +34 91 / 311.17.84 + 311.18.01 Fax: +34 91 / 311.60.53 e-mail: alcotansis@jazzfree.com
BARCELONA office: Passeig de la Mare de Déu del Coll, 122-124 E-08023 Barcelona Tel.: +34 93 / 2 85 50 34
SWEDEN
DEPRAG Scandinavia AB
Gap Sundins Väg 3 S-633 46 Eskilstuna Tel.: +46 (0) 16-12 61 10 Fax: +46 (0) 16-13 31 88 Internet: http://www.deprag.se e-mail: info@deprag.se
SWITZERLAND
AFAG AG
Business division LIMATEC Burgunderstr. 13 CH-4562 Biberist Tel.: +41 (0) 32 / 6542900 Fax: +41 (0) 32 / 6542901 Internet: http://www.limatec.ch e-mail: office@limatec.ch
TAIWAN
I HEN MACHINE Co.Ltd.
6F-9, No. 12, Lane 609, Sec. 5 Chung-Hsin Road, San-Chung City 241 Taipei Hsen Tel.: +886 (0) 2 / 2999.6766 Fax: +886 (0) 2 / 2999.6236
TUNISIA
EP-Technology Trading S.U.A.R.L.
29 Rue Ahmed Tlili - ZI Borj Cedria TN-2055 Bir el Bey Tunis - Tunisia Tel.: +216/ 79 / 412.889 Fax: +216/ 79 / 412.966 e-mail: info@ep-technologie.com www.ep-technologie.com
TURKEY
MEKA LTD. STI.
Tepecik Mah. Ziya Gokalp Cad. No:3 P.K 41135 KOSEKOY – IZMIT ­KOCAELI - TURKEY Tel.: 00 90 262 373 65 03 Tel.: 00 90 262 373 65 04 Fax: 00 90 262 373 65 05 Internet: www.me-ka.com e-mail: melih@me-ka.com
USA, MEXICO, CANADA
DEPRAG INC.
640 Hembry St. / P.O. Box 1554 Lewisville, TX 75057-4726 Tel.: +1 / 972 / 221 – 8731 Fax: +1 / 972 / 221 – 8163 Toll Free: (800) 4 DEPRAG Internet: http://www.deprag.com e-mail: deprag@depragusa.com
VENEZUELA
Suministros Tecnicos SUMTEC C.A.
Av. Francisco de Mirando, Centro Plaza Torre C, Piso 16, Officina C16 A-B Urb. Los Palos Grandes Caracas 1060 Tel.: +58 (0) 212 – 28 56 41 0 Fax.: +58 (0) 212 – 28 51 94 7
DEPRAG SCHULZ GMBH u. CO.
Postfach 1352, D-92203 Amberg Kurfürstenring 12-18, D-92224 Amberg ( (09621) 371-0 Fax (09621) 371-120 Internet: http://www.deprag.com e-mail: info@deprag.de
Okt
-07 Änderungen vorbehalten / Technical alterations reserved
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