DEN-JET CE-27 Series, CE27-500 User Manual & Spare-part Book

CE-27 WATER BLASTER
500 Bar
3X 400 V 50 Hz
UNLOADER
USER GUIDE &
1
Thank you for choosing our water blaster. For your safety and correct operation,
please carefully read the information and instructions in this manual before use.
NOTE: All of the information stated in this manual is based on data available at the time of printing. DEN-JET reserves the right to modify or change its products and / or specification data at any time without prior notice.
DEN-JET has no responsibility or liability regarding misuse of the product or use of the product with third party products.
DEN-JET warranty’s is limited to repair or replacement of faulty items at the time of manufacture.
DEN-JET has the copyright for this material and all kinds of reproduction are prohibited without DEN-JET’s permission.
Model:
Technical details:
50 Hz
W.P. Bar / Psi
Flow Lpm / Gpm
Electrical Spec.
Motor Hp/ Kw
Voltage 50
Amperage A
Dimensions
L x W x H mm
Weight Kg
CE27-500
500 / 7250
20 / 5.25
27 / 20
400
21
1060 x 760 x 850
280
Dec-16
2
General information
Specification data .......................................................... 2
Index .............................................................................. 3
Certificate(s) of conformity .......................................... 4
Safety precautions ......................................................... 5-6
Medical emergency information ................................... 7
Set-up & Use
Preparing for use, Operation of the machine ................ 8
Safety devices ............................................................... 9
Set-up & Use ................................................................. 9
Check ............................................................................ 9
Maintenance
Lubrication .................................................................. 10
Cleaning ...................................................................... 10
Storage ........................................................................ 10
Trouble shooting / Repair
Problem / Repair ......................................................... 11-12
Spare-part lists
Main spare-part assembly ........................................... 13-14
Water Tank Spare-part assembly ................................ 15-16
Pump CE20-500 Spare-part assembly ....................... 17-20
Electrical System Spare-part assembly ....................... 21-22
Wiring diagram ........................................................... 23
Trigger Gun ................................................................ 24-25
Operation
Rotating Nozzle........................................................... 26
Replacement procedure
Rep. Kit Rotating Nozzle ............................................ 27
Sand Blasting Equipment ............................................ 28-29
Index:
3
Certificate of E.U conformity:
DEN-JET Nordic A/S Terndrupvej 7, Astrup DK-9510 Arden Denmark
According to E.U. Machine Directive 2006/42/EC. Appendix IIA
We hereby declare that the electrical driven high-pressure water blaster machines:
CE-27-500 has been designed, manufactured and tested to fully comply with the health and safety requirements of the E.U. machine regulations.
ANY modification or change of the machine without our prior consent will render this declaration null and void.
Appropriate E.U. regulations: E.U. Machine Directive (2006/42/EC) Current issue.
E.U. Low Voltage Directive (2006/95/EC) E.U. EMC Directive (2004/108/EC).
Coordinated standards Used particularly: EN 809 pr EN 1889 EN 292 part 1 & 2 EN 60204-1 EN 574 EN 294 EN 50081-2 EN 6100-6-2
Date: December 2016 Benny S. Jensen
Managing Director.
4
Safety Precautions:
To safeguard the operator who uses the machine and its accessories and as accident prevention and protection of bystanders and property, the following safety precautions must be observed. Always treat the water blaster in the same way as any other power driven high speed cutting tool!
Never let children or people who have not been properly instructed operate the machine.
Use the electric plug in a proper socket with ground to earth wiring. The entire electrical installation must be with earth wiring! All electrical installations must be made only by an electrician. A GFCI (Residual current device) is recommended.
Always keep the high-pressure cleaner and the belonging accessories in good working condition. Check that the machine and its accessories are free from defects, and in good working condition, with special attention to the insulation on the electric cable. In case of defect: Do NOT OPERATE THE MACHINE! Get the machine serviced.
Eye protection must be worn at all times when operating the machine to protect against repelling or ricocheting materials hitting the eyes and causing damage.
Ear protection must be worn at all times when operating the machine to protect against hear loss during operation.
Proper footwear and protective clothing must be worn at all times when using the equipment to avoid and prevent damage to the operator.
NEVER direct the jet at yourself. Do not attempt to clean your clothes or footwear with the machine.
Precautions must be made to keep bystanders away from the working range. NEVER spray-jet on humans or live animals, the high pressure jet can cause severe injury.
NEVER spray at electrical equipment, or at the machine itself. Make sure the machine is turned off and disconnected from the main power supply before service or repair.
5
Safety Precautions:
The below shown protective clothing and devices should be worn both by personnel operating the water blaster system and equipment and by those working nearby:
Operators must wear visors or goggles to guard against spray and flying debris. A combination of both goggles and visor is recommended. It will protect the eyes and the face during both water-blasting as well as abrasive water-blasting.
Safety helmets must be worn at all time by personnel within the work area. Helmet material must be able to withstand mechanical shock exceeding 10G in 8ms without fracturing.
Shear proof gloves must be worn by the operator at all times. A glove combination of a cloth inner lining and a water tight outer layer is preferable.
Safety boots with steel toecaps minimum 0.5mm (0.02”) thick must be worn. The toecap must cover at least 30% of the footwear length. Basic safety footwear must also be equipped with metatarsal guards to protect the instep. Safety boots are available in numerous designs.
Operators and other personnel exposed to noise levels of more than 90-dBa for more than 1 hour must wear suitable ear protection. Ear plugs or ear muffs are usually sufficient.
Waterproof clothes protect the operator only from spray and flying debris. They do NOT deflect direct jet impact. Therefore, an operator must take care never to point a water­jet either at them selves or other personnel.
6
Medical emergency information:
Immediate medical attention should be given to personnel who sustain equipment related injuries while operating the system. In such cases, it is vital that medical personnel be apprised of all facts relevant to such injuries. Therefore, all operating personnel should be provided with waterproof emergency medical alert tags or cards, describing the nature of their work and the possibility of injury inherent in the use of water jetting equipment. The below example of a standard card can be printed out or photo copied, bend, laminated and used as medical alert tag.
7
Preparing the machine for operation:
1) Place the machine in a safe location and secure the unit with lashing belts.
2) Freshwater Connection.
Prepare the water supply for the blaster, by attaching a 3/4” hose to the supplied low pressure inlet coupling on the side of the water tank. Connect the other end to the fresh water supply from the vessel. Open for the water supply and fill up the water tank before starting the machine. Always use the inlet connection on the tank for supplying water.
3) High Pressure Hose Connection Mount the ½” high pressure hose to the blaster by attaching the swivel of the hose to the outlet fitting of the pump head. Please use 2 x 27mm spanners / wrenches to tighten the connection. Additional high pressure hoses supplied with the machine should be mounted now by using the supplied ½” nipples male-male to connect the hoses together. Please use 2 x 27mm spanners / wrenches to tighten the connection.
4) Trigger Gun Connection
Mount the trigger gun with lance to the high pressure hose. Please use 2 x 27mm spanners / wrenches to tighten the connection. Mount the correct nozzle at the end of the lance.
5) Electrical Power Connection
Connect the power cable CEE plug to an earthed 3 phase 32 Amp power socket. Should the CEE plug provided with the machine not fit your electrical system, replace the plug with one that fits.
6) Machine is now ready for operation.
Operation of the Machine:
A) Ensure that the water supply is open. B) Turn the main power switch to ON. Press the green START button – machine starts. Allow the machine a few seconds for the automatic star – delta switch to turn over. C) Get a firm grip with both hands on the trigger gun handle and lance handle. Press the trigger and start blasting. Always be aware of other crew members in your working area – Safety is first priority.
Note: Do NOT let the machine run idle for more than 10 minutes, as it may cause damage to the pump. (water heats up).
Shut-down of the Machine:
A) Press the red STOP button – machine stops. B) Squeeze the trigger gun to release the pressure inside the high pressure hose. C) Turn off the water supply.
Storage of machine during Winter time.
Store the machine in a frost free location. Drain the water from the machine and flush the pump with anti-freeze fluid.
8
Preparing the machine for operation:
The machine is equipped with the following safety devices:
a) STOP button. The STOP button (pos. 18 Electrical spare-parts assembly) stops the machine when pushed in. (The optional emergency STOP pos. 41 do the same, twist to release) b) Main switch. The main switch (pos. 19 Electrical spare-parts assembly) disconnects the main supply. UN-PLUG MACHINE WHEN REPAIRING!!! c) Over load relay. The overload relay protects the motor against overloading (pos. 27 Electrical spare-parts assembly) d) Safety valve. The safety valve built onto the top of the pump is protecting against over­pressure (pos. 1 -500 Bar Pump assembly.)
Set-Up & Use:
Check Daily Inspection
Task
Check the strainer in the water-tank.
Clean if necessary.
Check the oil level on the crankcase of the pump.
Fill up if necessary.
Check for air-bubbles in the suction hose between tank and pump.
If there are bubbles then tighten the hose-clips.
Check high pressure connections for leakage.
NEVER tighten connections under pressure.
Check high pressure hoses for wear and cracks.
Replace if necessary.
Check the power cord for wear and cracks.
Replace if necessary.
Check the air intake grill of the electric motor.
Clean for dust if necessary.
Notice: To prevent damage to hoses and electrical cord, avoid letting the high-pressure hoses rub against sharp edges for example manholes or getting squeezed in door openings etc. Replace if necessary.
Inlet water temperature must be below 60°C (140°F)
9
Maintenance Lubrication
Renewal of oil
Cleaning
Storage
Maintenance:
Task
Oil renewal on the pump crankcase is to be completed the first time after no more than 50 hours of use. Oil renewal is hereafter to be completed in every 400 hours of use. Or at least one time a year.
Use a SAE 30 or10W-40 Oil (part number:83600870)
Quantity: 1,04 Liter (0,27 US Gallon)
Fill up until the oil level is visible in the sight glass.
Switch off the machine. Loosen the oil drain screw on the lower back of the pump crank-case. Let the oil drain out into a waste oil-tray. Remount the oil drain screw and pour in new oil through the oil inlet on top of the pump until visible in the oil sight glass.
Notice: Always dispose of the used oil in a proper manner.
A part of keeping the machine and its accessories in good working condition is keeping it clean. But NEVER clean the machine itself with high-pressure. Do not use solvents.
Keep the unit frost free, or flush the pump thoroughly with non alcoholic antifreeze fluid.
10
Problem When the main switch is turned on And the green start button is pushed in, the Water-blaster will not start.
The motor is humming but the pump does not run.
The pressure drops and the Water­blaster works irregularly.
The Water-blaster is running at high pressure when trigger is released.
The Water-blaster does not reach the right working pressure when the trigger handle is activated.
The Water-blaster works with approximately 2/3 of the maximum pressure, and the high-pressure hose is vibrating.
Trouble shooting and repair:
Repair Fault somewhere in the power supply.
Is the Power light on? Make sure the main supply cable is connected correctly. Inspect cord for cracks and wears.
Too low voltage, one phase is missing. High-pressure pump is blocked.
Check the mains voltage. Check the main connection voltage with a meter. With the machine turned off, hand turn the motor, at the fan, if it remains blocked, check the pump.
The strain filter in the water tank is blocked or dirty or the water supply from the tap is insufficient. Air in the Suction hose.
Clean the strain water filter. The machine should always suck from the water-tank. Open fresh water tap fully. Tighten the hose clamps on the suction hose.
The check valve in the un-loader out-let fitting is stuck or leaking.
Clean the check-valve in the un-loader out-let fitting. Replace the O-ring
Leakage from: Safety valve, hose connections, trigger-gun. The pump sucks air. The high-pressure nozzle is worn or too big in size. The un-loader valve or safety valve is not correctly adjusted, or is worn. Plunger packings are worn.
Turn of the water-blaster. Inspect for leakage. Replace the nozzle. Set the un-loader, repair if necessary. Change packings.
There is dirt in the valves.
Turn off the Water-blaster. Dismantle the pump head and the valves, remove the dirt and check to ensure the valve discs are
moving freely and fits tight and smooth to their seats.
11
Problem Excessive water leakage from under the pump
Noisiness
Water in the oil
Trouble shooting and repair:
Repair Packing is worn
Replace packing. (Always replace O-ring as-well)
The pump sucks air. One or more valve springs are broken or stuck. Dirt in the valves. No or too little oil in the crankcase or motor bearings worn out.
Inspect the low-pressure water supply. Tighten hose clips. Replace springs. Clean the valves. Replace the bearings.
The Oil-seal is worn out. High moisture in the air (condensing inside the crankcase) The high pressure seals are completely worn out.
Check or replace the oil-seals. Renewal of the crankcase oil more often. Replace the high pressure seals.
Coupling Mounting
12
CE27-500 WATER-BLASTER
MAIN SPARE-PARTS ASSEMBLY
13
Pos. Item No. Qty.
1 1 EL SYSTEM
2 80101084 8 SCREW
3 80100851 10 WASHER
4 80100597 1 CABLE CLAMP
5 80100775 6 U-BOLT SHORT
6 81000447 1 CABLE HOLDER
7 81000621 1 AXLE
8 81000623 2 SPACER
9 81000618 2 WHEEL
10 80100669 2 CIRCLIP
11 81000619 2 HUB-CAP
12 80100617 4 U-BOLT LONG
13 81000248 1 LEFT FRAME
14 80100053 1 LOCK NUT
15 81000251 1 MECHANICAL BRAKE
16 80100254 1 SCREW
17 81000242 1 BASE PLATE
18 81000445 1 SUPPORT FOR CASTOR WHEEL
19 81000235 1 CASTOR WHEEL
20 80100259 8 LOCK NUT
21 80100506 16 WASHER
22 80100258 4 SCREW
23 80100379 4 SCREW
24 81000240 1 BELL HOUSING
25 81000250 1 LIFT PLATE
26 80100629 2 SCREW
27 83400525 0,5m SUCTION HOSE
28 80100527 2 HOSE CLIPS
29 81201317 1 PUMP ASSEMBLY C27-500
30 81300594 1 HOSE DUMP BACK
31 81000236 1 WATER TANK
32 81000249 1 RIGHT FRAME
33 80100847 10 LOCK NUT
34 81000244 1 COUPLING
35 81000268 1 TAPER BUSH
36 81000594 1 RUBBER ELEMENT
37 81000595 1 TAPER BUSH
38 81000592 2 COUPLING HALF
CE27-500 WATER-BLASTER
MAIN SPARE-PARTS LIST
Description
14
CE27-500 WATER BLASTER
WATER TANK SPARE-PARTS ASSEMBLY
15
Pos. Item No. Qty.
1 81000313 1 WATER TANK WELDED CE20
2 80200402 1 O-RING
3 80500761 1 HOSE NIPPLE
4 80500227 1 HOSE NIPPLE
5 80500975 1 BONDED SEAL
6 80100405 1 CONTRA NUT
7 81000902 1 FILTER STRAINER
8 80500647 1 ELBOW
9 80500429 4 BONDED SEAL
10 80500427 1 NIPPLE
11 80100513 2 LOCK NUT
12 80100605 2 SCREW
13 81000311 1 LID
14 80500495 1 PLUG
15 80100632 1 CONTRA NUT
16 81000425 4 BRACKET FOR U BOLT
17 80200612 1 O-RING
18 80500423 1 QUICK COUPLING
19 81000602 1 FLOAT VALVE COMPLETE
20 80100802 1 CONTRA NUT
21 80500974 1 BONDED SEAL
22 81000606 1 BALL
23 80500604 1 QUICK COUPLING FEMALE
24 80500603 1 QUICK COUPLING HOSE NIPPLE
CE27-500 WATER BLASTER
WATER TANK SPARE-PARTS LIST
Description
16
CE27-500 WATER BLASTER
PUMP SPARE-PARTS ASSEMBLY
17
CE27-500 WATER BLASTER
PUMP SPARE-PARTS LIST
Pos. Item No. Qty. Description
1 81300293 1 UNLOADER HOUSING
2 80100259 2 LOCK NUT
3 80200605 5 BACK UP RING
4 80200598 2 O-RING
5 81300551 2 PIN 6 81300548 2 PISTON FOR UNLOADR 7 81300292 2 PISTON HOUSING UNLOADER 8 80200599 3 O-RING 9 80300549 2 SPRING BLACK
10 81300550 2 SPRING GUIDE
11 80200606 3 O-RING
12 80500792 1 NIPPLE
13 80200604 2 BACK UP RING 14 80100598 6 SCREW Torque: 50Nm / 37 lbf•ft 15 80100599 14 WASHER 16 81300595 2 VALVE SEAT Part of rep. kit 81300619 17 80200597 2 O-RING 18 81300559 2 BALL 19 80300555 2 SPRING FOR BALL 20 81300596 1 PLUG UNLOADER
21 81300597 1 PLUG GAUGE
22 81300821 1 GAUGE
23 81300598 1 CONNECTOR UNLOADER
24 80200291 1 O-RING Part of assembly 81300861 (pos.91) 25 81300290 1 CHECK VALVE UNLOADER Part of assembly 81300861 (pos.91) 26 80300556 1 SPRING FOR CHECK VALVE Part of assembly 81300861 (pos.91) 27 81300289 1 OUTLET FITTING Part of assembly 81300861 (pos.91) 28 80500429 4 BONDED SEAL Part of assembly 81300861 (pos.91) 29 80500436 1 HOSE NIPPLE Part of assembly 81300861 (pos.91) 30 81200600 3 PLUNGER.DISC Part of plunger rep. kit 81201329 (pos.87) 31 81201318 3 RING Part of plunger rep. kit 81201329 (pos.87) 32 GUIDE BEARING part of crank case pos.76 cannot be ordered separately 33 81200603 3 OIL SEAL 34 80200607 3 O-RING Part of back up ring rep. kit 81201377 (pos.79) 35 81201323 3 BRASS RING Part of back up ring rep. kit 81201377 (pos.79) 36 81201321 3 LOW PRESSURE SEAL KIT Part of seal rep. kit 81201328 (pos.60) 37 81201324 3 BACK UP RING Part of back up ring rep. kit 81201377 (pos.79) 38 81201322 3 HIGH PRESSURE SEAL KIT Part of seal rep. kit 81201328 (pos.60) 39 81201325 1 PUMP HEAD 40 80500605 2 BONDED SEAL 41 80500598 2 PLUG Torque: 80Nm / 60 lbf•ft 42 80200598 3 O-RING 43 81200609 3 SPACER
44 80200608 9 O-RING
Part of rep. kit 81300619 Part of assembly 81300861 (pos.91) Part of rep. kit 81300619 Part of assembly 81300861 (pos.91) Part of rep. kit 81300619 Part of assembly 81300861 (pos.91)
Part of rep. kit 81300619 Part of assembly 81300861 (pos.91) Part of rep. kit 81300619 Part of assembly 81300861 (pos.91)
Part of rep. kit 81300619 Part of assembly 81300861 (pos.91) Part of rep. kit 81300619 Part of assembly 81300861 (pos.91) Part of rep. kit 81300619 Part of assembly 81300861 (pos.91)
Part of valve assy. 81200617 (pos.56) Part of valve rep. kit 81200612 (pos.47)
18
CE27-500 WATER BLASTER
PUMP SPARE-PARTS LIST
Pos. Item No. Qty.
45 81200711 3 SUCTION VALVE Part of valve rep. kit 81200612 (pos.47) 46 81200839 3 GASKET Part of plunger rep. kit 81201329 (pos.87) 47 81200612 1 48 81200613 1 49 80200609 1 50 80100601 1 51 81201330 1 52 80100602 8 53 81200614 1 54 81200615 1 55 81200616 3 56 81200617 1 57 80200838 3
58 80200611 6 BACK-UP RING
59 81200618 2 60 81201328 1 61 80100603 4 62 80100170 8 63 81200620 1 64 80200407 2 65 80400506 2 66 81200621 1 67 81200622 1 68 81200623 1 69 80100604 5 70 81200624 1 71 81200625 1 72 81200365 1 73 81201326 1 74 81200629 1
75 81201319 3 76 81200631 1 77 81200632 1 78 81200633 1 79 81201377 1 80 80200612 3 81 81200635 1
82 81200636 3 83 81200637 3 84 81201320 3 85 80100171 4 86 80100644 1 87 81201329 1 88 81200712 3 89 80500375 1
81300619 2
91 81300861 2
REP. KIT SUCTION VALVE INLET BLOCK WASHER SCREW CONNECTING ROD ASSEMBLY SCREW Torque: 50Nm / 37 lbf•ft WASHER PLUG Torque: 140Nm / 103 lbf•ft PLUNGER SLEEVE DISCHARGE VALVE ASSEMBLY O-RING Part of plunger rep. kit 81201329 (pos.87)
Part of valve assy. 81200617 (pos.56)
Part of valve rep. kit 81200612 (pos.47) VALVE PLUG SEAL KIT COMPLETE SCREW Torque: 25Nm / 19 lbf•ft WASHER FLANGE CLOSED O-RING BEARING OIL BREATHER BACK COVER GASKET CRANK CASE COVER SCREW Torque: 11Nm / 8 lbf•ft GASKET PLUG Torque: 11Nm / 8 lbf•ft OIL LEVEL GLASS CRANKSHAFT 50 Hz KEY
PLUNGER NUT
CRANK CASE SHIM FLANGE OPEN BACK UP RING KIT O-RING OIL SEAL
CONNECTING ROD
WRIST PIN CROSS HEAD SCREW Torque: 25Nm / 19 lbf•ft CONTRA NUT PLUNGER REP KIT W/O PLUNGER SLEEVE DISCHARGE VALVE Part of valve assy. 81200617 (pos.56) NIPPLE REP KIT UNLOADER & SAFETY VALVE 500BAR PISTON AND SPRING ASSEMBLY
Torque: 15Nm / 11 lbf•ft
Part of plunger rep. kit 81201329 (pos.87)
Torque: 30Nm / 22 lbf•ft
Part of con. rod kit 81201330 (pos.51)
Part of con. rod kit 81201330 (pos.51)
Part of con. rod kit 81201330 (pos.51)
Description
19
CE27-500 WATER BLASTER
Item No./Kit Description Pos. Item No. Qty. Description
Pos. 47
81200612
SUCTION VALVE REP. KIT
Item No./Kit Description Pos. Item No. Qty. Description
Pos. 56
81200617
DISCHARGE VALVE ASSY.
Item No./Kit Description Pos. Item No. Qty. Description
Pos. 51
81201330 /
CONNECTING ROD ASSY.
3 set of Connecting Rod Kit are required to overhaul one pump
Item No./Kit Description Pos. Item No. Qty. Description
Pos. 87
81201329 /
PLUNGER REP. KIT
Item No./Kit Description Pos. Item No. Qty. Description
Pos. 60
81201328 / SEAL REP. KIT
Item No./Kit Description Pos. Item No. Qty. Description
Pos. 79
81201377 /
BACK UP RING REP. KIT
44 80200608 3 O-RING 45 81200711 3 SUCTION VALVE 58 80200611 3 BACK-UP RING
44 80200608 6 O-RING 58 80200611 3 BACK-UP RING 88 81200712 3 DISCHARGE VALVE
82 81200636 1 CONNECTING ROD 83 81200637 1 WRIST PIN 84 81201320 1 CROSS HEAD
30 81200600 3 PLUNGER.DISC 31 81201318 3 RING 46 81200839 3 GASKET 57 80200838 3 O-RING 75 81201319 3 PLUNGER NUT
36 81201321 3 LOW PRESSURE SEAL KIT 38 81201322 3 HIGH PRESSURE SEAL KIT
34 80200607 3 O-RING 35 81201323 3 BRASS RING 37 81201324 3 BACK UP RING
UNLOADER REPAIR KIT
Item No./Kit Description Pos. Item No. Qty. Description
2 80200597 1 O-RING 3 81300595 1 VALVE SEAT 4 81300559 1 BALL
11 80200606 1 O-RING
Pos. 91
81300861
PISTON AND SPRING
ASSEMBLY
Item No./Kit Description Pos. Item No. Qty. Description
81300619
REP. KIT
UNLOADER & SAFETY VALVE
2 set of Repair Kit are required to overhaul both unloader and safety valve
12 80200605 2 BACK UP RING 21 80200598 1 O-RING 22 80200604 1 BACK UP RING 23 80200599 1 O-RING 24 80300549 1 SPRING BLACK 25 81300550 1 SPRING GUIDE 26 80100259 1 LOCK NUT ZN 27 81300292 1 PISTON HOUSING UNLOADER 28 81300548 1 PISTON FOR UNLOADER 500 BAR 29 81300551 1 PIN
2 80200597 1 O-RING 3 81300595 1 VALVE SEAT
4 81300559 1 BALL 11 80200606 1 O-RING 12 80200605 2 BACK UP RING 16 80200291 1 O-RING 21 80200598 1 O-RING 22 80200604 1 BACK UP RING 23 80200599 2 O-RING
VALVE REPAIR KIT
20
CE27-500 SERIES WATER-BLASTER
ELECTRICAL SYSTEM SPARE-PARTS ASSEMBLY
21
CE27-500 SERIES WATER-BLASTER
ELECTRICAL SYSTEM SPARE-PARTS LIST
Pos. Item No. Qty.
1 81101171 1 MOTOR 2 83500142 15M ELECTRIC CABLE 3 81100631 1 PLUG CEE 5 4 80100385 8 SCREW 5 80100618 8 WASHER COPPER 6 81100684 1 EL-BOX ASSY. 7 81100600 1 RUBBER WASHER 8 81100602 1 KEY
9 80100671 14 SCREW 10 81001127 1 EL-BOX (BOX+ LID) 11 83300602 1 ROPE SEAL 12 81100403 1 RUBBER SEAL 13 81000406 1 GLAND NUT COMPLETE 14 81100596 1 PILOT LIGHT GREEN 15 81100595 1 PILOT LIGHT WHITE 16 81100594 1 PILOT LIGHT AMBER
N/A 81100597 3 BULB FOR PILOT LIGHT
17 81100598 1 PUSH BOTTON ON (GREEN) 18 81100599 1 PUSH BOTTON OFF (RED) 19 81100582 1 MAIN CIRCUIT BREAKER 20 80200059 1 O RING 21 81100647 1 CABLE GLAND 22 81100844 1 PRESSURE SWITCH 23 80100596 4 LOCK NUT 24 81000396 1 MOUNTING PLATE 25 80100382 4 SCREW 26 81100575 1 OMEGA RAIL 27 81100592 1 OVER LOAD RELAY 28 81100580 1 TIMER 29 81100584 2 CONTACTOR (inclusive coil 30 81100572 1 CONNECTION SET 31 81100585 1 CONTACTOR (inclusive coil) 32 80100595 4 SCREW 33 81100573 3 FUSE 34 81100574 1 FUSE 35 81100500 1 TRANSFORMER 36 81100579 N/A COIL FOR CONTACTOR (spare part) 37 80200402 1 O-RING 38 81100857 1 HOUR METER ASSY. 39 81100699 1 EMERGENCY BREAKER 40 81100700 1 EMERGENCY BUTTON 41 81000757 1 SIGHT GLASS
81100617 1 WIRE HARNESS
Description
OPTIONAL OPTIONAL OPTIONAL OPTIONAL
22
23
DRY SHUT GUN 8KPSI
SPARE-PARTS ASSEMBLY
24
DRY SHUT GUN 8KPSI
SPARE-PARTS LIST
Pos. Item No. Qty. Description
81400895 GUN DRY SHUT WO (NOZZLE ,HOSE ,NIPPLE, SHOULDER REST)
1 81400860 1 TRIGGER HANDLE
2 80500429 2 BONDED SEAL
3 81400644 1 LANCE LONG 560BAR 1000mm
4 1 NOZZLE
5 80500375 1 NIPPLE
6 81400962 HOSE (H.P) 20m 500 BAR W 1/2"BSPP SWIVEL
7 81400075 1 SIDE HANDLE
8 80500654 1 NIPPLE
9 80500971 2 BONDED SEAL
10 REP KIT ROTATING NOZZLE
11 80100594 7 SCREW
12 81400903 1 HOUSING SET
13 81400902 1 OUTLET FITTING
14 81400901 1 VALVE HOUSING
15 81400906 1 TRIGGER
16 81400905 1 STRIKER
17 81400904 1 PIN
18 81400907 1 SAFETY LATCH
19 81400864 1 ACTUATOR ROD
20 81400863 1 PLUG
21 80200694 2 SEAL ASSY. Part of rep. kit 81400861
22 81400900 1 BACK PIPE
23 81400899 1 INLET FITTING
24 80200074 1 BACK UP RING
25 80200070 1 O-RING
26 81400898 1 PISTON-SEAT
27 80300613 1 SPRING
28 81400897 1 SPACER (Not available separately)
29 81400231 1 SHOULDER REST
30 80200691 1 O-RING
31 80200693 1 BACK UP RING
32 81400896 1 PLUG
33 81400862 1 SPRING HOLDER
* 81400861 REP. KIT FOR GUN 560BAR (Pos.21,24,25,26,27,30,31)
(Not available separately)
(Not available separately)
(Not available separately)
(Not available separately)
(Not available separately)
(Not available separately)
(Not available separately)
(Not available separately)
(Not available separately)
(Not available separately)
(Not available separately)
(Not available separately)
Part of rep. kit 81400861
Part of rep. kit 81400861
Part of rep. kit 81400861
Part of rep. kit 81400861
Part of rep. kit 81400861
Part of rep. kit 81400861
(Not available separately)
(Not available separately)
NOZZLE LIST
Pos. Item No. Qty.
4A 81500618 1 ROTATING NOZZLE 035 10 81500620 REP. KIT ROT. NOZZLE 035 4B 81500629 1 NOZZLE STRAIGHT JET 035
4C 81500630 1 NOZZLE FAN JET 035/15º
Description
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OPERATION PROCEDURE FOR ROTATING NOZZLE
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Rotating Nozzle
Replacement Procedure Repair Kit
Push out seat using
step-1
Place seat correct
with finger
step-2
Place rotor and push seat hard to the end
step-3
Tighten gently the plug to ensure that the rotor is in location
step-4
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SAND BLASTING EQUIPMENT 1/4” BSPP
SPARE PART ASSEMBLY
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SAND BLASTING EQUIPMENT 1/4” BSPP
SPARE PART LIST
Pos. Item No. Qty. Description
1 81400643 1 VENTURI HOUSING COMPLETE FOR 1/4"BSPP FEMALE INLET 2 TRIGGER GUN (NOT INCLUDED) 3 81400641 1 GRIT CONTAINER 120 LITER W/ LID 4 81400629 1 POKER FOR SANDBLASTING EQUIP. 5 80100671 1 SCREW 6 80100527 2 HOSE CLIPS 7 83400596 15m HOSE 8 81500702 1 WATER NOZZLE SAND BLASTING 035
9 80500654 1 NIPPLE 10 80500971 1 BONDED SEAL 11 81400472 1 NOZZLE ADAPTOR 1/4"BSPP FOR VENTURI SAND BLASTER 12 80200057 1 O RING 13 81500469 1 VENTURI SANDBLASTING 14 80200397 1 O-RING 15 81500567 1 NOZZLE S.B BORON CARBIDE 16 80100671 1 SCREW
80100672 1 NUT 81400654 SAND BLASTING KIT ¼”BSPP W. POKER Pos.(1,4,5,6,7)
Blasting media:
If available, we recommend ”Copper slag” 10/30 Grit (0,5mm to 1,8mm) as blasting media. If using “Quarts sand”, use a blend of 0,8mm – 1,8mm, do NOT use too fine sand, it will not flow and it does not give an efficient use of the equipment.
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