Denfit AbShape, BackShape, BalanceBoard, BikeFit, BikeFit Senior Service Manual

...
version 1.7
WWW.DENFIT.NL
LegPush
HandBike
HandBike handicapped
BackShape
BalanceBoard
HipWave
BikeFit
AbShape
PowerPull handicapped
Service Manual Gym
For installation, maintenance, service and guarantee
LegWave
PowerPull
PowerPush
PowerPush RowFit
RunFit
StepUp
StepWalk
TwistOut
WaveWalk
WaxOnWaxOff
Wheel for bench
WaxOnWaxOff handicapped
BikeFit Senior
KneeRaise
2 version 1.7
WWW.DENFIT.NL
Service Manual Gym
For installation, maintenance, service and guarantee
Table of Contents
Digging instructions page 3 Installation on own Floor page 4 Installation above ground on concrete page 5 Installation frame underneath ground page 6 Gym Floor page 7 AbShape page 8 BackShape page 9 BalanceBoard page 10 BikeFit page 11 BikeFit senior page 12 CrossFit page 13 CrossFit with low top page 14 HandBike page 15 HipWave page 16 KneeRaise page 17 LegPush page 18 LegWave page 19 PowerPull page 20 PowerPush page 21 RowFit page 22 RunFit page 23 StepUp page 24 StepWalk page 25 Installing new swing in Stepper page 27 TwistOut page 29 WaveWalk page 31 WaxOnWaxOff page 32 Wheel for Bench page 33 HandBike handicapped page 34 PowerPull handicapped page 35 PowerPush handicapped page 36 WaxOnWaxOff handicapped page 37 Gym parts page 38 Maintenance instructions page 60 Guarantee conditions page 62 Appendix A Operational Inspection page 65 Appendix B Annual Main Inspection page 66
3 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
Digging instructions
390
200 x 200
4 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
Installation on own floor
Anchoring soft surface
Step 1
Step 2
Step 3
Step 4
See digging instructions, page 3
Anchoring on hard surface: tarmac
Anchoring on hard surface: concrete
2
Anchoring on tarmac with chemical ancho­ring
Use drill instructions from your chemical anchoring
Anchoring on concrete with wedge anchor
1
4
Pos.nr Part.nr Part descripon Dimension
01 UG4-01 Chem. Floor anchor M12x100 02 UG4-02 Std. Anchor plate M12 04 UG4-04 Threaded rod M12x100
5 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
Installation above ground on concrete*
Use chemical injection system and threaded stud with internal thread M16
Pos.nr Part.nr Part descripon Dimension
01 Hex. Socket screw M16x55 02 Hex. Socket screw M12x40
* Installation on directly on tarmac is not possible
6 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
Installation frame in soft surface
600
7 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
Gym floor
See parts list for part nr.
8 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
AbShape
See parts list for part nr.
A
26
25
22
24
23
B
Detail A
Detail B
23
28 30
29 31
2
8
9
12
10
3
4
9
6
1
5
13
7
10 11
9 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
BackShape
Detail A
Detail B
Detail C
23
18
19
23 25
22
20
17
13
21
15
14
14
See parts list for part nr.
10 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
BalanceBoard
590
600
2330
593,5
1183,5
15
16
17
19
18
See parts list for part nr.
11 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
BikeFit
11
14
10 12
5 10
14
6
4
3 12
11
9
15
16
17
18
2
8
13
1
7
600
404
590
590
1021
1611
821,7
19
19
20
21
22
22
21
See parts list for part nr.
12 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
BikeFit Senior
11
14
10 12
5 10
14
6
4
3 12
11
9
15
16
17
18
2
8
13
1
7
19
19
20
21
See parts list for part nr.
13 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
CrossFit
28
26
26
27
28
29
29
1611
590
431
1017,7
600
404
8
6
1
16
4
11
9
19
22
7
20 3
21
24 17 10
19
24
19
24 13
2
20
25
18
14
12
11
5
19 15
23 19
See parts list for part nr.
14 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
CrossFit with low top
26
26
27
See parts list for part nr.
15 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
HandBike
10 11
9
8
See parts list for part nr.
16 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
HipWave
23
22
21
22
590
600
404
20
7
10
14
18
13
17
20
4
8
11
14
1
2
15
6
9 3
7
19
15
12
16
7
5
See parts list for part nr.
17 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
KneeRaise
See parts list for part nr.
To be completed
18 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
LegPush
590
451
1230
1750
1104
600
404
A
B
Detail A Detail B
18
10
11
2
4
17
15
16
14
17
20
18
19
7
8
3
7
5
5 7 12 1
7
4
7
11
12
5
13
2
11
7
7
10
9
1
6
3
8
22
23
See parts list for part nr.
19 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
LegWave
See parts list for part nr.
26
25
24
20 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
PowerPull
36
38
37
590
552
704
900
7 25
2
9
3
4
5
23
6
30
20
26
22 8
28
27
29
34
34
24
10
12
11
33
13
11
15
16
18
21
17
19
35
33
22
31
32
1
See parts list for part nr.
21 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
PowerPush
36
38
37
552
704
900
590
7
11
5
6
25
17
21
23
18
10
2
11
19
15 35
26
22 33
1
34
29
8 32 34 27 28 22
31
20
3
13
30
4
17
21
18 24 16 12 9
See parts list for part nr.
22 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
RowFit
A
B
1127
1141
1773
700
404
600
22
21
23
26
25
25
27
24
24
Detail A
Detail B
6
20
7
17
8
2
16
19
3
4
20
5
7
18
9
10
14
1
15
14
11
5
13
14
29 30
See parts list for part nr.
23 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
RunFit
1246
1329
1202
404
600
A
B
687
1091
527
Detail A
22
21
Detail B
20
23
12
5
8
9
18
13
14
18
15
8
11
16
17
15
1
6
8
10
10
7
7
2
4
3
19
19
24
See parts list for part nr.
24 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
StepUp
2
6
8
5
6
9
4
3
7
6
6
10
11
13
14
12
Detail A
16
15
A
See parts list for part nr.
25 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
StepWalk
A
590
404
600
590 590
1180
10
12
11
Detail A
14
13
2
6
8
5
6
9
4
3
7
6
6
Stepper parts on next page
See parts list for part nr.
26 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
StepWalk stepper
See parts list for part nr.
Grease nipple
27 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
Installing new swing in StepWalk
Disassemble bolts and nuts
Remove footsteps
Remove the old Swing
Assemble new Swing
Fasten Swing with bolts and nuts
Replace cover
Remove cover
Disassemble bolts and nuts
See parts list for part nr.
28 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
Installing new swing in StepWalk
Swing unit compleet
Replace footsteps
Fasten footsteps and cover
with bolts and nuts
Tools required
Hex. Socket screw key with two holes, size 5 mm Hex. Socket screw key 4 + 10 mm Wrench 13+17+19 mm
29 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
TwistOut
A
1187
404
600
590 590
590
Detail A
13
14
10
12
11
2
6
8
5
6
9
4
3
7
6
6
Twister parts on next page
See parts list for part nr.
30 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
TwistOut twister
See parts list for part nr.
Grease nipple
31 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
WaveWalk
590
22
20
21
20
22
23
1580
404
600
590 590
992
750
12 13
14
9
2
15 18
13 14
11
16
7
8
1
19
3
6
15
4
16
6
17 10 5
See parts list for part nr.
32 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
WaxOnWaxOff
13
12
13
14
590
404
600
5
2
3
1
10
4
7
See parts list for part nr.
2
33 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
Wheel for Bench
7
8
9
5
6
12
1
12 11
11
6
3
4
5 2
See parts list for part nr.
34 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
HandBike handicapped
10 11
9
8
See parts list for part nr.
35 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
PowerPull handicapped
See parts list for part nr.
36 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
PowerPush handicapped
To be completed
See parts list for part nr.
37 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
WaxOnWaxOff handicapped
To be completed
See parts list for part nr.
38 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
Gym Parts
Page 4 Anchoring
Pos.nr Part.nr Part descripon Dimension Qty.
01 UG4-01 Chem. Floor anchor M12x100 4 02 UG4-02 Std. Anchor plate M12 4 03 UG4-03 Mortar cartridge 1 04 UG4-04 Threaded rod M12x100 4
Page 7 Floor Pos.nr Part.nr Part descripon Dimension Qty.
01 UG7-01 Floor 1 02 UG7-02 Anchor nut M12 4 03 UG7-03 Galv. Inner hex screw M12x25 4
AbShape fundaon Pos.nr Part.nr Part descripon Dimension Qty.
21 UG8-21 Installaon frame A 1 22 UG8-22 Installaon frame B 2 23 UG8-23 Connecng strip 50x25x3 2 24 UG8-24 Connecng strip 50x25x3 2 25 UG8-25 Hex bolt M8x30 8 26 UG8-26 Nut M8 8 27 UG8-27 Washer 14 28 UG8-28 Sunk head screw M12x50 8 29 UG8-29 Sunk head screw M16x50 4 30 UG8-30 Locknut M16 4 31 UG8-31 Locknut M12 8
AbShape Pos.nr Part.nr Part descripon Dimension Qty.
01 UG8-01 Post 1 02 UG8-02 Top 1 03 UG8-03 Bench frame 1 04 UG8-04 Bench plate 1 05 UG8-05 Cover plate 1 06 UG8-06 Arm rest 2 07 UG8-07 Hex bolt M8x20 8 08 UG8-08 Lock bolt M8x70 2 09 UG8-09 Security screw M8x16 12 10 UG8-10 Nut 10 11 UG8-11 Washer 8 12 UG8-12 Nylon washer 4 13 UG8-13 Pivet 4
39 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
BackShape fundaon Pos.nr Part.nr Part descripon Dimension Qty.
13 UG9-13 Installaon frame A 1 14 UG9-14 Installaon frame H 1 15 UG9-15 Connecng strip 50x25x3 2 17 UG9-17 Hex bolt M8x25 4 18 UG9-18 Sunk head screw M12x50 4 19 UG9-19 Socket screw M12x90 5 20 UG9-20 Sunk head screw M16x50 4 21 UG9-21 Nut M8 4 22 UG9-22 Self locking nut M16 4 23 UG9-23 Self locking nut M12 9 24 UG9-24 Washer 8 25 UG9-25 Washer 10 26 UG9-26 Sunk head screw M12x50 4
BackShape Pos.nr Part.nr Part descripon Dimension Qty.
01 UG9-01 Post 1 02 UG9-02 End post 1 03 UG9-03 Support plate 1 04 UG9-04 Top 1 05 UG9-05 Alu checker plate 2 06 UG9-06 Safety screw with pin 4 07 UG9-07 Socket screw 3 08 UG9-08 Self locking nut 3 09 UG9-09 Washer 6 10 UG9-10 Washer 4 11 UG9-11 Sunk head screw 4 12 UG9-12 Pivet 6
40 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
BalanceBoard fundaon Pos.nr Part.nr Part descripon Dimension Qty.
15 UG10-15 Installaon frame A 1 16 UG10-16 Installaon frame B 1 17 UG10-17 Connceng strip 1 18 UG10-18 Sunk head screw M16x55 4 19 UG10-19 Lock nut M16 4
BalanceBoard Pos.nr Part.nr Part descripon Dimension Qty.
01 UG10-01 Roundheaded security bolt 12 02 UG10-02 Hex locknut 8 03 UG10-03 Top 1 04 UG10-04 Post 1 05 UG10-05 Floor plate 1 06 UG10-06 Rotang disc 1 07 UG10-07 Vibraon damper 1 08 UG10-08 Spacer 1 09 UG10-09 Pivet 4 10 UG10-10 Foot plate 1 11 UG10-11 Sunk screw M6x12 2 12 UG10-12 Sunk screw M16x25 1 13 UG10-13 Sunk screw M6x60 2 14 UG10-14 Sunk screw M16x70 1
BikeFit fundaon Pos.nr Part.nr Part descripon Dimension Qty.
19 UG11-19 Installaon frame A 2 20 UG11-20 Connecng strip 50x25x3 2 21 UG11-21 Sunk head screw M16x55 8 22 UG11-22 Locknut M16 8
41 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
BikeFit Pos.nr Part.nr Part descripon Dimension Qty.
01 UG11-01 Post 1 02 UG11-02 Top 1 03 UG11-03 Wheel 1 04 UG11-04 Axle 1 05 UG11-05 Crank le 1 06 UG11-06 Crank right 1 07 UG11-07 Seat 1 08 UG11-08 Roundheaded lock bolt M8x25 4 09 UG11-09 Serialnumber Plate 1 10 UG11-10 RIng 2 11 UG11-11 Pedal 2 12 UG11-12 Ball bearing 2 13 UG11-13 Ring 4 14 UG11-14 Socket screw M12x25 2 15 UG11-15 Lock bolt 4 16 UG11-16 Nut 4 17 UG11-17 Washer M10 4 18 UG11-18 Washer M12 4 23 UG11-23 We cap
CrossFit fundaon Pos.nr Part.nr Part descripon Dimension Qty.
26 UG12-26 Installaon frame A 2 27 UG12-27 Connecng strip 2 28 UG12-28 Galv. Inner hex screw M16x55 8 29 UG12-29 Lock nut M16 8
42 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
CrossFit Pos.nr Part.nr Part descripon Dimension Qty.
01 UG12-01 Post 1 02 UG12-02 Handle right 1 03 UG12-03 Cross frame right 1 04 UG12-04 Handle le 1 05 UG12-05 Bearing 2 06 UG12-06 Cross frame le 1 07 UG12-07 Top 1 08 UG12-08 Wheel M8x25 4 09 UG12-09 Crank 1 10 UG12-10 Axle 1 11 UG12-11 Roundheaded lock bolt 12 12 UG12-12 Plate 2 13 UG12-13 Ring 4 14 UG12-14 Axle M12x25 2 15 UG12-15 Axle 4 16 UG12-16 Serialnumber Plate 1 17 UG12-17 Ring M10 2 18 UG12-18 Adjusng ring M12 2 19 UG12-19 Groove ball bearing 10 20 UG12-20 POM ring 4 21 UG12-21 Ring 2 22 UG12-22 Ring 4 23 UG12-23 Socket screw M10x25 2 24 UG12-24 Socket screw M12x25 6 25 UG12-25 Socket screw M8x15 2 30 UG12-30 We cap
43 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
Page CrossFit with low top
Pos.nr Part.nr Part descripon Dimension Qty.
01 UG33-01 Post 1 02 UG33-02 Frame 3 CrossFit 1 03 UG33-03 Frame 1 CrossFit 1 04 UG33-04 Frame 2 CrossFit 1 05 UG33-05 Bearing 2 06 UG33-06 Frame 4 CrossFit 1 07 UG33-07 Top short 1 08 UG33-08 Wheel M8x25 1 09 UG33-09 Crank 2 10 UG33-10 Axle 1 11 UG33-11 Roundheaded lock bolt 12 12 UG33-12 Plate 2 13 UG33-13 Ring 4 14 UG33-14 Axle M12x25 2 15 UG33-15 Axle 1 16 UG33-16 Serialnumber Plate 2 17 UG33-17 Ring M10 2 18 UG33-18 Adjusng ring M12 10 19 UG33-19 Groove ball bearing 4 20 UG33-20 POM ring 2 21 UG33-21 Ring 4 22 UG33-22 Ring 2 23 UG33-23 Socket screw M10x25 6 24 UG33-24 Socket screw M12x25 2 25 UG33-25 Socket screw M8x15 2 30 UG33-26 We cap
HandBike fundaon
Pos.nr Part.nr Part descripon Dimension Qty.
08 UG13-08 Installaon frame A 2 09 UG13-09 Connecng strip 2 10 UG13-10 Galv. Inner hex screw M16x55 8 11 UG13-11 Lock nut M16 8
44 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
HandBike Pos.nr Art. nr. Part descripon Dimension Qty.
01 UG13-01 Top 2 02 UG13-02 Post 2 03 UG13-03 Cover plate 2 04 UG13-04 Hand bracket 1 05 UG13-05 Roundheaded lock bolt 8 06 UG13-06 Rimmed bearing 2 07 UG13-07 Socket screw M12x25 4 15 UG13-15 We cap
HipWave fundaon Pos.nr Part.nr Part descripon Dimension Qty.
21 UG14-21 Installaon frame A 1 22 UG14-22 Lock nut M16 4 23 UG14-23 Galv. Inner hex screw M16x55 4
HipWave Pos.nr Part.nr Part descripon Dimension Qty.
01 UG14-01 Swing rod 1 02 UG14-02 Handle le 1 03 UG14-03 Post 1 04 UG14-04 Handle right 1 05 UG14-05 Top 1 06 UG14-06 Stroke limiter 1 07 UG14-07 Roundheaded lock bolt 12 08 UG14-08 Plate 1 09 UG14-09 Serialnumber Plate 1 10 UG14-10 Axle D90 1 11 UG14-11 Axle D25 1 12 UG14-12 Bearing house 1 13 UG14-13 Bearing house 1 14 UG14-14 Adjusng ring 2 15 UG14-15 Groove ball bearing 2 16 UG14-16 Ring 4 17 UG14-17 Socket set screw M8x12 2 18 UG14-18 Socket screw M10x25 1 19 UG14-19 Socket screw M10x40 8 20 UG14-20 Nut M8 8 24 UG14-24 We cap
45 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
LegPush fundaon Pos.nr Part.nr Part descripon Dimension Qty.
14 UG15-14 Installaon frame A 1 15 UG15-15 Installaon frame B 1 16 UG15-16 Connecng strip 2 17 UG15-17 Galv. Inner hex screw M12x40 4 18 UG15-18 Galv. Inner hex screw M16x55 4 19 UG15-19 Lock nut M12 4 20 UG15-20 Lock nut M16 4
LegPush Pos.nr Part.nr Part descripon Dimension Qty.
01 UG15-01 Endpost 1 02 UG15-02 Post 1 03 UG15-03 Conducon frame 1 04 UG15-04 Top 2 05 UG15-05 Seat 1 06 UG15-06 Conducon unit 1 07 UG15-07 Roundheaded lock bolt M8x25 12 08 UG15-08 Serialnumber Plate 1 09 UG15-09 Ring 35x13 2 10 UG15-10 Ring 35x13 2 11 UG15-11 Ring 16x8 4 12 UG15-12 Cyl. Socketscrew 2 13 UG15-13 Washer 4 21 UG15-21 We cap 22 UG15-22 Wheel conducon unit 8 23 UG15-23 Rubber endstop 2
LegWave fundaon
Pos.nr Part.nr Part descripon Dimension Qty.
24 UG16-24 Galv. Inner hex screw M16x55 4 25 UG16-25 Lock nut M16 4 26 UG16-26 Installaon Frame A 1
46 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
Page 17 PowerPull fundae Pos.nr Part.nr Part descripon Dimension Qty.
36 UG17-36 Installaon frame E 1 37 UG17-37 Lock nut M16 4 38 UG17-38 Galv. Inner hex screw M16x55 4
Page 16 LegWave
Pos.nr Part.nr Part descripon Dimension Qty.
01 UG16-01 Handle right 1 02 UG16-02 Handle le 1 03 UG16-03 Top 1 04 UG16-04 Post 1 05 UG16-05 Swingarm with foot support 2 06 UG16-06 Bearing block front 1 07 UG16-07 Bearing block back 1 08 UG16-08 Bevesgingsplaat 1 09 UG16-09 Axle 2 10 UG16-10 Stop block 2 11 UG16-11 Pedal plate 2 12 UG16-12 Ball bearing 2 13 UG16-13 Ball bearing 2 14 UG16-14 we cap 2 15 UG16-15 Adjusng ring 2 16 UG16-16 Safety round headed screw 12 17 UG16-17 socket screw 6 18 UG16-18 socket screw 2 19 UG16-19 socket screw 6 20 UG16-20 Set screw 2 21 UG16-21 nut 2 22 UG16-22 Lock nut 6 23 UG16-23 Set screw 2
47 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
PowerPull Pos.nr Part.nr Part descripon Dimension Qty.
01 UG17-01 Seat 1 02 UG17-02 Handle le 1 03 UG17-03 Handle right 1 04 UG17-04 Slide block 1 05 UG17-05 Frame hinge point 1 06 UG17-06 Post 1 07 UG17-07 Top 1 08 UG17-08 Frame seat 1 09 UG17-09 Roundheaded lock bolt 3 10 UG17-10 Roundheaded lock bolt 16 11 UG17-11 Roundheaded lock bolt 12 12 UG17-12 Ring 2 13 UG17-13 Plate 1 14 UG17-14 Serialnumber Plate 1 15 UG17-15 POM 2 16 UG17-16 Axle 1 17 UG17-17 Turnery 4 18 UG17-18 Plate 4 19 UG17-19 POM 2 20 UG17-20 Rubber 2 21 UG17-21 Groove ball bearing 4 22 UG17-22 Slide bearing 4 23 UG17-23 Groove ball bearing 2 24 UG17-24 Seeger circlip ring 2 25 UG17-25 Ring 16x8 4 26 UG17-26 Screw M10x90 2 27 UG17-27 Screw M12x100 2 28 UG17-28 Sunk screw M12x50 4 29 UG17-29 Screw M12x70 2 30 UG17-30 Sunk screw M8x20 6 31 UG17-31 Nut M10 2 32 UG17-32 Nut M12 2 33 UG17-33 Washer M10 24 34 UG17-34 Washer M12 4 35 UG17-35 Sunk screw M6x60 4 39 UG17-39 We cap
PowerPush fundaon Pos.nr Part.nr Part descripon Dimension Qty.
36 UG18-36 Installaon frame E 1 37 UG18-37 Lock nut M16 4 38 UG18-38 Galv. Inner hex screw M16x55 4
48 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
PowerPush Pos.nr Part.nr Part descripon Dimension Qty.
01 UG18-01 Seat 1 02 UG18-02 Handle le 1 03 UG18-03 Handle right 1 04 UG18-04 Slide block 1 05 UG18-05 Frame hinge point 1 06 UG18-06 Post 1 07 UG18-07 Top 1 08 UG18-08 Frame seat 1 09 UG18-09 Roundheaded lock bolt 3 10 UG18-10 Roundheaded lock bolt 16 11 UG18-11 Roundheaded lock bolt 12 12 UG18-12 Ring 2 13 UG18-13 Plate 1 14 UG18-14 Serialnumber Plate 1 15 UG18-15 POM 2 16 UG18-16 Axle 1 17 UG18-17 Turnery 4 18 UG18-18 Plate 4 19 UG18-19 POM 2 20 UG18-20 Rubber 2 21 UG18-21 Groove ball bearing 4 22 UG18-22 Slide bearing 4 23 UG18-23 Groove ball bearing 2 24 UG18-24 Seeger circlip ring 2 25 UG18-25 Ring 16x8 4 26 UG18-26 Screw M10x90 2 27 UG18-27 Screw M12x100 2 28 UG18-28 Sunk screw M12x50 4 29 UG18-29 Screw M12x70 2 30 UG18-30 Sunk screw M8x20 6 31 UG18-31 Nut M10 2 32 UG18-32 Nut M12 2 33 UG18-33 Washer M10 24 34 UG18-34 Washer M12 4 35 UG18-35 Sunk screw M6x60 4 39 UG18-39 We cap
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For installation, maintenance, service and guarantee
RowFit fundaon
Pos.nr Part.nr Part descripon Dimension Qty.
21 UG19-21 Installaon frame B 1 22 UG19-22 Installaon frame F 1 23 UG19-23 Connecng strip 2 24 UG19-24 Galv. Inner hex screw M16x55 4 25 UG19-25 Galv. Inner hex screw M12x40 12 26 UG19-26 Lock nut M12 12 27 UG19-27 Lock nut M16 4
RowFit
Pos.nr Part.nr Part descripon Dimension Qty.
01 UG19-01 Post 1 02 UG19-02 End post 1 03 UG19-03 Row frame 1 04 UG19-04 Frame hinge 2 05 UG19-05 Row Frame 1 06 UG19-06 Top 1 07 UG19-07 Seat 1 08 UG19-08 Conducon unit 1 09 UG19-09 Conducon frame 2 10 UG19-10 Roundheaded lock bolt 12 11 UG19-11 Ring 8 12 UG19-12 Axle 4 13 UG19-13 Serialnumber Plate 1 14 UG19-14 Plate 2 15 UG19-15 Bearing tube 8 16 UG19-16 Ring 2 17 UG19-17 Ring 2 18 UG19-18 Ring 4 19 UG19-19 Cyl. Socketscrew 2 20 UG19-20 Socket screw 8 28 UG19-28 We cap 29 UG19-29 Wheel conducon unit 8 30 UG19-30 Rubber endstop 2
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Service Manual Gym
For installation, maintenance, service and guarantee
RunFit fundaon Pos.nr Part.nr Part descripon Dimension Qty.
19 UG20-19 Installaon frame B 2 20 UG20-20 Lock nut M16 4 21 UG20-21 Lock nut M12 8 22 UG20-22 Galv. Inner hex screw M12x40 8 23 UG20-23 Galv. Inner hex screw M16x55 4 24 UG20-24 Installaon frame A M12 1
RunFit Pos.nr Part.nr Part descripon Dimension Qty.
01 UG20-01 Post 1 02 UG20-02 Frame 1 03 UG20-03 Frame le 1 04 UG20-04 Handle 2 05 UG20-05 Top 1 06 UG20-06 Frame right 1 07 UG20-07 Roundheaded lock bolt M12x25 4 08 UG20-08 Roundheaded lock bolt M8x25 12 09 UG20-09 Plate 1 10 UG20-10 Ring 4 11 UG20-11 Serialnumber Plate 1 12 UG20-12 Roller 17 13 UG20-13 Ring 4 14 UG20-14 Socket screw M10x25 34 15 UG20-15 Nut M8 10 16 UG20-16 Lock bolt M8x70 2 17 UG20-17 Washer 2 18 UG20-18 Spring washer 34 25 UG20-25 We cap
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Page 21 StepUp fundaon Pos.nr Part.nr Part descripon Dimension Qty.
03 UG21-03 Installaon frame A 1 04 UG21-04 Connecng strip 1 05 UG21-05 Installaon frame C 1 15 UG21-15 Lock nut M16 4 16 UG21-16 Galv. Inner hex screw M16x55 4
StepUp Pos.nr Part.nr Part descripon Dimension Qty.
02 UG21-02 Handle le 1 03 UG21-03 Post 1 04 UG21-04 Handle right 1 05 UG21-05 Top 1 06 UG21-06 Roundheaded lock bolt M8x25 12 07 UG21-07 Serialnumber Plate 1 08 UG21-08 Ring 16x8 4 09 UG21-09 Nut M8 8 10 UG21-10 Pivet 4,8x16 14 11 UG21-11 Foot plate 2 12 UG21-12 Housing rond 450 1 13 UG21-13 Washer M12 4 14 UG21-14 Hex bolt M12x40 4
StepWalk fundaon Pos.nr Part.nr Part descripon Dimension Qty.
10 UG22-10 Installaon frame A 1 11 UG22-11 Installaon frame C 1 12 UG22-12 Connecng strip 2 13 UG22-13 Lock nut M16 4 14 UG22-14 Galv. Inner hex screw M16x55 4
StepWalk Pos.nr Part.nr Part descripon Dimension Qty.
02 UG22-02 Handle le 1 03 UG22-03 Post 1 04 UG22-04 Handle right 1 05 UG22-05 Top 1 06 UG22-06 Roundheaded lock bolt M8x25 12 07 UG22-07 Serialnumber Plate 1 08 UG22-08 Ring 16x8 4 09 UG22-09 Nut M8 8 15 UG22-15 We cap
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Page 23 StepWalk - stepper Pos.nr Part.nr Part descripon Dimension Qty.
01 UG23-01 Hood 1 02 UG23-02 Security bolt M8x16 4 03 UG23-03 Rivet 4,8x16 6 04 UG23-04 Base plate 2 05 UG23-05 Foot panel 2 06 UG23-06 Washer M10 8 07 UG23-07 Hex locknut M10 4 08 UG23-08 Hex bolt M10x25 2 09 UG23-09 Car.ring M10x30x3 2 10 UG23-10 Bearing bush 4 11 UG23-11 Hex bolt M8x40 2 12 UG23-12 Hex locknut M8 2 13 UG23-13 Stepper leg le 1 14 UG23-14 Vibraon damper 2 15 UG23-15 Hex locknut M12 1 16 UG23-16 Washer M12 1 17 UG23-17 Set screw M12/M16 1 18 UG23-18 Hex nut M16 1 19 UG23-19 Washer M16 1 20 UG23-20 Rod bearing head M16 1 21 UG23-21 Hex bolt M16x50 1 22 UG23-22 Washer M16 1 23 UG23-23 Hex locknut M16 1 24 UG23-24 Hex bolt M8x40 2 25 UG23-25 Washer M8 8 26 UG23-26 Strip 2 27 UG23-27 Rod bearing head M8 4 28 UG23-28 Hex nut M8 4 29 UG23-29 Threaded rod M8 2 30 UG23-30 Hex bolt M8x35 2 31 UG23-31 Car.ring M12 3 32 UG23-32 Spacer 3 33 UG23-33 Hex bolt M12x40 3 34 UG23-34 Galv. Inner hex screw M12x70 3 35 UG23-35 Stepper leg right 1 36 UG23-36 Tube frame 1 37 UG23-37 Resistance cylinder 2 38 UG23-38 Hex bolt M10x70 4 39 UG23-39 Grease nipple M8 2
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TwistOut fundaon Pos.nr Part.nr Part descripon Dimension Qty.
10 UG24-10 Installaon frame A 1 11 UG24-11 Installaon frame D 1 12 UG24-12 Connecng strip 2 13 UG24-13 Lock nut M16 4 14 UG24-14 Galv. Inner hex screw M16x55 4
TwistOut Pos.nr Part.nr Part descripon Dimension Qty.
02 UG24-02 Handle le 1 03 UG24-03 Post 1 04 UG24-04 Handle right 1 05 UG24-05 Top 1 06 UG24-06 Roundheaded lock bolt M8x25 12 07 UG24-07 Serialnumber Plate 1 08 UG24-08 Ring 16x8 4 09 UG24-09 Nut M8 8 15 UG24-15 We cap ?
TwistOut - Twister Pos.nr Part.nr Part descripon Dimension Qty.
01 UG25-01 Pivet 4,8x16 5 02 UG25-02 Base plate 1 03 UG25-03 Galv. Inner hex screw M6x16 4 04 UG25-04 Rotang disc 1 05 UG25-05 Ball bearing slewing ring 1 06 UG25-06 Washer M8 4 07 UG25-07 Hex bolt M8x25 4 08 UG25-08 Hex bolt M12x40 4 09 UG25-09 Car.ring M12 4 10 UG25-10 We cap ø25 (1/2") 1 11 UG25-11 Base cylinder 1
WaveWalk fundaon Pos.nr Part.nr Part descripon Dimension Qty.
20 UG26-20 Installaon frame A 2 21 UG26-21 Connecng strip 2 22 UG26-22 Galv. Inner hex screw M16x55 8 23 UG26-23 Lock nut M16 8
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Page 26 WaveWalk Pos.nr Part.nr Part descripon Dimension Qty.
01 UG26-01 Post 1 02 UG26-02 Swing post 1 03 UG26-03 Handle double 1 04 UG26-04 Top 1 05 UG26-05 Stroke limiter 1 06 UG26-06 Roundheaded lock bolt M8x25 8 07 UG26-07 Plate 1 08 UG26-08 Serialnumber Plate 1 09 UG26-09 Axle D90 1 10 UG26-10 Axle D25 1 11 UG26-11 Bearing house D90xD40 1 12 UG26-12 Bearing house D90xD40 1 13 UG26-13 Adjusng ring 2 14 UG26-14 Groove ball bearing 2 15 UG26-15 Ring 16x8 4 16 UG26-16 Socket set screw M8x12 2 17 UG26-17 Socket screw M10x25 1 18 UG26-18 Socket screw M10x40 8 19 UG26-19 Nut M8 4 24 UG26-24 We cap
Page 27 WaxOnWaxO fundaon Pos.nr Part.nr Part descripon Dimension Qty.
12 UG27-12 Installaon frame A 1 13 UG27-13 Galv. Inner hex screw M16x55 4 14 UG27-14 Lock nut M16 4
Page 27 WaxOnWaxO Pos.nr Part.nr Part descripon Dimension Qty.
01 UG27-01 Handle le 1 02 UG27-02 Wax wheel 2 03 UG27-03 Handle right 1 04 UG27-04 Post 1 05 UG27-05 Top 1 06 UG27-06 Roundheaded lock bolt M8x25 14 07 UG27-07 Serialnumber Plate 1 08 UG27-08 Rod 2 09 UG27-09 Groove ball bearing 4 10 UG27-10 Grip M10 2 11 UG27-11 Ring 16x8 4 15 UG27-15 We cap
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Wheel for Bench fundaon Pos.nr Part.nr Part descripon Dimension Qty.
07 UG28-07 Installaon frame A 1 08 UG28-08 Galv. Inner hex screw 4 09 UG28-09 Self locking nut 4
Wheel for Bench Pos.nr Part.nr Part descripon Dimension Qty.
01 UG28-01 Wheel 1 02 UG28-02 Axle 1 03 UG28-03 Crank le 1 04 UG28-04 Crank right 1 05 UG28-05 Ring 2 06 UG28-06 Pedal l + r 2 10 UG28-10 Serialnumber Plate 1 11 UG28-11 Socket screw 2 12 UG28-12 Ball bearing 2
HandBike handicapped fundaon Pos.nr Part.nr Part descripon Dimension Qty.
08 UG29-08 Installaon frame A 2 09 UG29-09 Connecng strip 2 10 UG29-10 Galv. Inner hex screw M16x55 8 11 UG29-11 Lock nut M16 8
HandBike handicapped Pos.nr Part.nr Part descripon Dimension Qty.
01 UG29-01 Top 2 02 UG29-02 Post 2 03 UG29-03 Cover plate 2 04 UG29-04 Hand bracket 1 05 UG29-05 Roundheaded lock bolt 8 06 UG29-06 Rimmed bearing 2 07 UG29-07 Socket screw M12x25 4 15 UG29-15 We cap
56 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
To be completed
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Service Manual Gym
For installation, maintenance, service and guarantee
To be completed
58 version 1.7
Service Manual Gym
For installation, maintenance, service and guarantee
To be completed
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Service Manual Gym
For installation, maintenance, service and guarantee
To be completed
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Service Manual Gym
For installation, maintenance, service and guarantee
Maintenance instructions Denfit devices – January 2017
The Denfit fitness equipment is designed in such a way that user friendliness and vandal resistance are combined as good as possible. The devices are also low-maintenance. This, however, does not mean that no maintenance is nec­essary. For good usage and to preserve the life-span periodic maintenance is necessary.
Conform EN16630 inspection and maintenance of fitness equipment is necessary to maintain the intended safety. There are 3 levels of inspection/maintenance:
1 – Visual/routine inspection 2 – Operational inspection (moving parts) 3 – Annual (main) inspection (construction, cleaning, coating, etc.)
1- Visual /routine inspection
This inspection is intended to identify obvious hazards that are result from heavy use, vandalism or weather condi­tions. Aspects that are subject to this inspection are: cleanliness of the location, ground surface, sharp edges, missing parts, etc. Visual inspection needs to be carried out periodically. Depending on the usage this needs to be done once or twice every month. For facilities that are subject to heavy use or vandalism daily or weekly inspection can be necessary.
2 – Operational inspection /maintenance of moving parts
See appendix A
3 months after installation, after that every 6 months:
Remove sand and dirt of rotating and sliding parts. Check if all rotating and sliding parts are functioning correctly and lubricate if necessary. Inspect if all attachment points are secure Inspect coat and zinc work for damage and refresh where necessary.
For equipment that is heavily used a higher maintenance interval applies. Devices that are installed in sand or near sand the operational inspection has to take place every 3 months.
3 – Annual inspection / maintenance of all other parts:
See appendix B
3 months after installation, after that once a year
Cleaning of the device.
All of the cleansers and disinfectants to be used cannot damage or erode the powder coat layer. Only the use of neu­tral cleaning agents, with a pH value between 6 and 8 are permitted. In addition, these cleaning agents must not be abrasive. Cleaning with steel wool, sandpaper, solvents and other such items is also not permitted. Furthermore, cleaning with high-pressure machinery can cause damage.
Inspect if rubbers and end stops functioning properly. Inspect if all attachment points are secure. Inspect if there are any damages like cracks in the welds, because of incorrect usage.
When in doubt please contact the manufacturer.
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Notes
1 - The bearings of rotating parts consist in most cases of stainless steel axles and POM (plastic) buses. The combina­tion of these materials is suitable for outdoor use. This material combination has what should catch up on each other. This may result to some squeaking sounds in the beginning; this will disappear automatically when using. When this noise is experienced as a nuisance for the bearing WD40 can be used.
2 – Damages of the color coating can be refreshed with paint. About every powder coat RAL color is also available in industrial paint. The Noir sable can best be refreshed with industrial paint RAL 7016 or RAL 7021. Gris Sablé = RAL7046.
3 – Stains on stainless steel parts that are a result of environmental rust or weather conditions can be polished of with Scotch Brite and stainless a steel spray, and rubbed with a soft cloth.
4 - Regular maintenance shows the course of wear and prevents complaints. Maintenance prevents defects and is also required by us as such. Complaints are almost always due to vandalism or lack of maintenance.
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GUARANTEE CONDITIONS DENFIT, december 2016
When the Denfit devices were developed, the intention was to create products for public spaces, where user friendliness and resistance to vandalism are combined as well as possible. The result is a series of high quality, low maintenance devices, on which a guarantee can be provided with proper use and timely maintenance.
Proper use means that only the exercises indicated on the instruction pictograms are performed. Timely maintenance relates, in particular, to point 1.
The following guarantee terms apply:
2 year guarantee on the moving parts. 5/10 year guarantee on the powder coating. * 10 year guarantee on the stainless steel parts. ** 5 year guarantee on the thermal zinc work. 10 year guarantee on the construction of all parts. 3 year guaranty on the rubber floor parts.
1. A 2-year guarantee is provided on the moving parts, provided that they have been properly maintained. The first maintenance (see maintenance instructions) must be performed 3 months after first use, thereafter every 6 months. For devices that are used very intensively or that are installed in a sandy environment, the maintenance frequency should be higher. When it can be proved that the relevant maintenance was performed, that there is no question of improper use and the components are truly defective within the guarantee term, the relevant components will be sent at no charge.
2. Most steel parts come with a standard 2-layer system for outside application: Fitpoint, Gym, Professional SportPoint, PaceFit and PaceWalk. This 2-layer system involves: Pre-treatment: remove grease and oil and then blast clean with sharp-edged blasting agent up to C SA 2½, maximum roughness profile of 35-45 micrometer. Base coat: One layer of epoxy primer with an average value of over 60 micrometer (according the process settings pre­scribed by the supplier). Finishing coat: One layer of polyester powder coating with a minimum thickness of 60-70 micrometer (according the process settings prescribed by the supplier).
A 5-year guarantee is provided on the coated parts with a 2 layer coating. Within this period, no rust should appear from inside out with normal use. Rust can only appear on the outside when the top layers are damaged. This can only occur through improper use, such as manipulation with a hard object or scratches with a sharp object or damage dur­ing placement. When this damage is not immediately taken care of, the guarantee expires. At the same time, it is nec­essary to clean the coated parts. The lifespan of the powder coating is influenced by filth and moisture. Therefore timely cleaning is essential in order to preserve the lifespan. Each year, the device must be cleaned at least once.
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The posts of the Gym, SportPoint, Basix and StreetWorkout are hot dipped galvanized and after that polyester powder coated because from the inside rust can leak through threaded holes etc. For parts that have had a hot dipped galva­nized pre-treatment a 10-year guarantee is applicable. When in this case damage is caused the zinc layer will tempo­rary protect against rust, but cleaning and touching up is also necessary.
3. A 10-year guarantee is provided on the stainless steel parts. Within this period, no rust should appear at normal usage. Rust can only occur when there has been contact with steel objects. Damages or deformations can only occur through improper use. In these situations, the guarantee is declined.
4. A 5-year guarantee is provided on the thermal zinc parts of the floor. Usually, a 10-year guarantee is provided on thermal zinc, but because it will be walked on frequently, the zinc layer can wear out. Damages from applied force, blows or scratches is not covered under the guarantee.
5. A 10-year guarantee is provided on the construction of all components. That is, all the welds of the steel parts and stainless steel parts and the bolt connections. This guarantee is only valid when the device is used for the exercises as indicated on the instruction pictograms.
6. A 3-year guarantee is provided on the rubber floor parts of the Gym and Professional Sportpoint devices. This only applies for normal usage of the floor.
In all cases for which this document does not provide an answer or when there is doubt about the cause of damage or poor functioning, the manufacturer will be consulted via the supplier or directly. The manufacturer's judgment will be binding.
*This guarantee is not valid for locations less than 5 km from the (ocean) coast and in airport vicinities or industrial areas with a lot of emissions (C5 category environment). For devices with a 2 layer coating the guarantee will expire, unless an extra thick coating layer (epoxy-primer of at least 60 to 100 micrometre, and finishing layer from 60 to 80 micrometre) has been selected, the 5-year guarantee term is then applicable. For devices which are standard hot dipped galvanized the guarantee period is 5 instead of 10 years. Is an extra thick finish layer selected then the guarantee period will remain 10 years.
**This guarantee is not valid for locations less than 5 km from the coast and in airport vicinities or industrial areas with a lot of emissions. For this, a guarantee term of 5 years is applicable. In these situations, when Stainless Steel 316 is selected instead of the standard 304, the 10-year guarantee term is then applicable. With both types of materi­al, discoloration can occur in the environments mentioned above.
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Outside guarantee are defects that occur completely or partly because of the following:
A. not taking into account the user and maintenance instructions B. any other than normal usage C. normal wear D. not taking into account the installation instructions in the Service Manual E. incorrect installation or repair by the owner or other party F. application of any government regulation with regard to the quality of the used materials G. vandalism H. modifications of the product for which Denfit has not granted permission I. weather conditions that cannot be foreseen by Denfit J. installation on non-Denfit installation frames
Reclamations of defects shall be reported by letter immediately or at least within 30 days after discovery and at the latest within 14 days after expiration of the guarantee term. For warranty claims, the original invoice must be submitted.
For deliveries outside the Netherlands the guarantee only covers the supply of parts.
Notes
1 - The bearings of rotating parts consist in most cases of stainless steel axles and POM (plastic) bushes. The combina­tion of these materials is very suitable for outdoor use. Both materials should affect up on each other. This may result in to some squeaking sounds in the beginning; this will disappear automatically when using. When this noise is experienced as a nuisance the bearing can be treated with some WD40.
2 – Damages of the color coating can be refreshed with paint. Almost every powder coat RAL color is also available as industrial paint. The Noir sable can best be touched up with industrial paint RAL 7016 or RAL 7021.
3 – Stains on stainless steel parts that are a result of environmental rust or weather conditions can be polished of with Scotch Brite and a stainless steel spray, and rubbed with a soft cloth.
4 - Regular maintenance shows the course of wear and prevents complaints. Maintenance prevents defects and is also required by us as such. Complaints are almost always due to vandalism or lack of maintenance.
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Appendix A - Operational Inspection
Inspection and maintenance of Denfit fitness equipment
Operational inspections should be carried out on a 1 to 3 month base with the results recorded in a perma­nent log.
Location:
Type/name of equipment:
Aspect Date of inspection Inspected by Pass Fail Comments:
Rotating and sliding parts operate smoothly. Lubricate
if necessary
Product instruction label still legible
All fixings tightened
Remove sand and dirt of rotating/sliding parts
Coat and zinc free of dama­ge
Rubber floor free of damage
Remarks:
For equipment that is heavily used a higher maintenance interval applies. For devices that are installed in sand or near sand the operational inspection has to take place every 3 months.
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Appendix B - Annual Main Inspection
Inspection and maintenance of Denfit fitness equipment
A detailed inspection should be carried out by a specialist engineer once a year (not exeeding 12 months)
and the results of such inspections entered into a permanent record. The inspection is intended to establish
the overall safety of the equipment, integrity of internal buffer stops and friction pads, foundations and surfa­ces.
Location: Type/name of equipment:
Aspect Date of inspection Inspected by Pass Fail Comments:
Check rotating and sliding parts by opening up the devi-
ce
Lubricate rotating parts with WD40
Cleaning the device. See maintenance instructions
Inspect rubbers and end­stops on proper functioning
Inspect damages like cracks in welds, because of incor-
rect usage
Inspect all fixations
Rubber floor free of damage
Remarks:
For equipment that is heavily used a higher maintenance interval
applies.
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