DEMA Super Sink Series, Super Sink Single, Super Sink Dual Installation And Setup Manual

Super Sink Dual
Super Sink Single
Sink Chemical Dispensing System
Installation and Setup Guide
SuperSink accurately blends proportioned chemical with water for cleaning, sanitizing or other related needs in a commercial kitchen. The dispensing system uses a pilot drive water valve designed for easy maintenance. SuperSink is engineered with 1055 approved back flow protect using DEMA’s Air Gap or Action Gap proportioning system.
Warnings
All installations must conform to local plumbing codes and use approved backflow prevention devices. A pressure indicating tee is to be installed with existing faucets according to local plumbing codes in the state of Wisconsin and any other state that requires the use of a pressure indicating tee.
ALWAYS WEAR PROTECTIVE CLOTHING AND EYEWEAR WHEN WORKING WITH CHEMICAL PRODUCTS.
I-1279 REV. B-44805 3/5/2019 PAGE 1 OF 9
Installation (Super Sink Single)
Plug
Water
Connection
Fitting
Retainer Clips
(Orange)
Press in black tabs on each side and swing top of stainless steel cover away from the mounting bracket.
Valve Retainers – Squeeze inward to release and remove valve/proportioner assembly
WARNING: INSTALLATION OF DEMA PRODUCTS MUST MEET ALL APPLICABLE PLUMBING CODES AND REGULATIONS ESTABLISHED BY NATIONAL, CITY, COUNTY, PARISH, PROVINCIAL OR OTHER AGENCIES. IT IS POSSIBLE THAT PLUMBING CODES AND REGULATIONS REQUIRE THAT A CERTIFIED INSTALLATION CONTRACTOR OR ENGINEER PERFORM THE PLUMBING INSTALLATION.
1. Locate where to install the SuperSink Dispenser. Keep the following in mind
a. Mount near or over the sink b. Mount so that discharge hoses will be
above the water line
c. Best access to water hookup.
2. Remove the SuperSink cover by pressing the black plastic tabs on each side and swing top away from the mounting bracket.
3. Determine if the water supply connection should be on the right of left hand side of the dispenser.
a. The entire valve and proportioner
assembly can be removed from the mounting bracket (see illustration on this page).
b. The water supply connection can be
moved to either side by removing the plastic, orange retainer clips, the plug and the water connection fitting. Then replace the retainer clips.
I-1279 REV. B-44805 3/5/2019 PAGE 2 OF 9
Installation Continued…
Key Shaped Mounting Holes
Outlet Fitting – Slide the Outlet Tubing Over The Outlet Fitting
Proportioner Elbow – Metering Tip Installs At This Fitting By Threading The Metering Tip Into The End Of Fitting
4. Locate the key shaped mounting holes in the back plate. Mount the SuperSink using the mounting screws and anchors that are included in the installation kit.
5. Install the desired metering tip by threading tip into the proportioner chemical pick-up elbow.
6. Cut the chemical supply tube to the length allows the foot valve to rest on the bottom of the chemical container. Slide the ceramic weight onto the chemical supply tube until it is against the foot valve. This will keep the foot valve at the bottom of the chemical container.
a. Note: Chemical containers cannot be greater than 6 feet (1.8M) below the SuperSink dispenser.
7. Cut the outlet tubing to the desired length. When using the system to fill sinks, it is recommended to cut the out let tubing so that it is above the intended fill line (water line).
8. Install the SuperSink cover by positioning the tab at the bottom of the cover near the dispenser discharge and push the cover back over the valve assembly until the tabs latch on both sides of the unit.
9. Connect the water line to the inlet of the SuperSink. a. Note: The water pressure must be between 20psi and 95psi. Optimum chemical induction occurs
between 30psi – 60psi.
b. The water inlet options for the SuperSink are:
i. Garden Hose (female) ii. 3/8” Elbow Brass Compression Fitting (suitable for 3/8” OD soft copper water line) iii. 3/8” Straight Brass Compression Fitting (suitable for 3/8” OD soft copper water line) iv. 3/8” John Guest Push-on Water Fitting (suitable for 3/8” OD soft copper or LDPE tubing)
v. 3/8” Elbow John Guest Push-on Water Fitting (suitable for 3/8” OD soft copper or LDPE
tubing)
vi. 3/8” Brass Barb Water Fitting (suitable for 3/8” LDPE tubing)
b. Faucet adapter kits are often used to provide
water source to the dispenser. DEMA recommend P/N 68.4 NSF which includes faucet adapters for T&S, Chicago and Fisher faucets.
I-1279 REV. B-44805 3/5/2019 PAGE 3 OF 9
Installation (Super Sink Dual)
Pull down on bottom clip. Then swing Dual Super Sink cover up to remove from unit.
#8 HI- LOW SCREWS FOR VALVE(S) REMOVAL FROM BACK PLATE (DUAL SUPER SINK ONLY)
I-1279 REV. B-44805 3/5/2019 PAGE 4 OF 9
Water
Connection
Fitting
Retainer
Clips
Valve Plug
Adapter
Outlet Fitting – Slide the Outlet Tubing Over The Outlet Fitting.
Key Shaped
Mounting Holes
Proportioner Elbow – Metering Tip Installs At This Fitting By Threading The Metering Tip Into The End Of Fitting.
I-1279 REV. B-44805 3/5/2019 PAGE 5 OF 9
Replacement Parts:
Super Sink Replacement Parts
Item No.
DEMA Part
No.
QTY
DESCRIPTION
1
40.886.1
1
ACTIVATION KNOB
2
40.883.1
1
COVER SINGLE, SUPER SINK
3
40.887.1
1
KNOB BACK PLATE
4
40.909.2
1
KNOB RETURN SPRING
5
40.854.1
2
ADAPTER RETAINING CLIP
6
40.926.1
1
FUSION VALVE PLUG ADAPTER
7
40.847.2
1 - 2
FUSION VALVE ASSEMBLY, LESS ADAPTER
8
89.20.3
1
FLOW DISC ASSEMBLY (4GPM)
9
81.18.1
1
#6 HI-LO SCREW 3/8" LG.
10
16.30
1
ACTION GAP
11
61.22.3
1
PROPORTIONER FOR ACTION GAP (4 GPM)
12
61.22.3BAG
1
PROPORTIONER FOR AIR GAP (4 GPM)
13
40.890.1
1
BACK PLATE (SINGLE)
14
40.925.1
1
GARDEN HOSE WATER INLET FITTING (STANDARD THREAD)
14
40.925.2
1
GARDEN HOSE WATER INLET FITTING (BRITISH THREAD)
15
40.927.1
1
3/8” ELBOW BRASS COMPRESSION WATER INLET FITTING
16
40.927.2
1
3/8” STRAIGHT BRASS COMPRESSION WATER INLET FITTING
17
40.927.3
1
3/8” JOHN GUEST PUSH-ON WATER INLET FITTING
18
40.927.4
1
3/8” ELBOW JOHN GUEST PUSH-ON WATER INLET FITTING
19
40.927.5
1
3/8” BRASS BARB WATER INLET FITTING
20
40.884.1
1
COVER DUAL, SUPER SINK
21
44.116.5
2
SCREW, #8 HI-LOW (DUAL SUPER SINK ONLY)
I-1279 REV. B-44805 3/5/2019 PAGE 6 OF 9
ITEMS #25 - #31 NOT SHOWN ON EXPLODED VIEWS
SuperSink Dual units can be made to have dual inlets, using the various inlet fittings as an option.
22
40.892.1
1
FUSION VALVE COUPLING, OPEN (DUAL SUPER SINK ONLY)
22
40.892.2
1
FUSION VALVE COUPLING, CLOSED (DUAL SUPER SINK ONLY)
23
40.891.1
1
BACK PLATE, SUPER SINK DUAL
24
40.970.1
1
BUBBLE LEVEL (DUAL SUPER SINK ONLY)
25
100.15K
1
TIP KIT
26
66.54
1
SCREW & ANCHOR KIT
27
L806
1
CHEMICAL LABEL
28
L1860
1
BRANDING LABEL (SINGLE SINK DISPENSER)
28
L1861
1
BRANDING LABEL (DUAL SINK DISPENSER)
29
63.75.1
1
TUBING, 9/16” I.D. OUTLET
30
100.16E.1
1
TUBING, INLET (CHEMICAL)
31
61.107.2
1
CERAMIC WEIGHT
[Type a quote from the document or the summary of an interesting point. You can position the text box anywhere in the document. Use the Drawing Tools tab to change the formatting of the pull quote text box.]
I-1279 REV. B-44805 3/5/2019 PAGE 7 OF 9
Replacement Parts Valve Body
Valve Replacement Parts
ITEM NO.
DEMA PART NO.
QTY
DESCRIPTION
1
40.854.1
2
RETAINING CLIP PILOT ACTIVATED VALVE
2
41.058.1
1
DIAPHRAGM CAP
3
619.21
1
O-RING SEAL EPDM (15/16” X 1/16”)
4
98.26.1
1
1-1/16" DIAPHRAGM
5
40.824.1
1
VALVE BODY
6
40.849.1
1
BUTTON, PILOT ACTIVATED VALVE
7
640.106
2
O-RING SEAL (3/16"ID X 3/8"OD X 3/32"NOM.)
8
98.39.2
1
RETURN SPRING
9
63.78
1
O-RING-SEAL EPT (7/16"I.D. X 9/16"O.D. X 1/16 NOM.)
10
40.851.1
1
BOTTOM CAP
I-1279 REV. B-44805 3/5/2019 PAGE 8 OF 9
Specifications
Operation Pressure Rating: 20psi – 95psi Water Temperature Rating: 45ºF (7ºC) – 125ºF (50ºC) Max Back Flow Protection – ASSE 1055 (Action Gap & Air Gap)
Warranty
Merchandise Returns
No Merchandise Will Be Returned For Credit Without DEMA’S Written Permission. Returned Merchandise Authorization Number Is Required In Advance Of Return.
Product Warranty
DEMA products are warranted against defective material and workmanship under normal use and service for one year from the date of manufacture. This limited warranty does not apply to any products that have a normal life shorter than one year or failure and damage caused by chemicals, corrosion, physical abuse, or misapplication. Rubber and synthetic rubber parts such as “o”-rings, diaphragms, PVC tubing, and gaskets are considered expendable and are not covered under warranty. This warranty is extended only to the original buyer of DEMA products. If products are altered or repaired without prior approval DEMA, this warranty is void.
Defective units or parts should be returned to the factory with transportation prepaid. If inspection shows them to be defective, they will be repaired or replaced without charge, F.O.B. factory. DEMA assumes no liability for damages. Return merchandise authorization number must be granted in advance of return units for repair or replacement (See “Merchandise Returns” above).
I-1279 REV. B-44805 3/5/2019 PAGE 9 OF 9
Loading...