Dema 606T Installation Manual

Page 1
DEMA MODELS 606T
INSTALLATION INSTRUCTIONS
I. PARTS:
A. Select-O-Spray Assembly B. 2 Pcs. Foot Strainers & 1/4" ID Tubing C. 4 Pcs. Mounting Screws & Anchors D. 1 Pc. 100-15K Metering Tip Kit
II. INSTALLATION:
A. Mounting and Water Supply.
Mount the unit on a vertical surface using the 4 screws provided through the mounting holes in the cover. The water inlet is equipped with a female garden hose fitting. The fitting may be removed to permit direct connection to 1/2" NPT pipe. Water supply pressure should not exceed 125 PSI. Water temperature must not exceed 160 degrees Fahrenheit.
B. Outlet Connection.
Connect the discharge hoses to the outlet garden hose fitting. Spray guns, spray nozzles or foaming wands may be used on the hose outlets, note that the Select-O-Spray is designed to operate with nozzle flow rates not less than 4 GPM total at 40 PSI. When a spray gun or nozzle is used, hose lengths must not exceed those shown in Table 1. Hoses, spray guns and f oam wands are available through Dema. See the parts list on page 5, under Optional Accessories for various styles.
C. Chemical Supply.
WARNING: USE CARE WHEN HANDLING HAZARDOUS CHEMICALS.
Place the chemical container in a conveni ent location no t more than six f eet below the Select-O-Spray. (Grea te r l if t s w i ll red u ce injection capabilities). The top of the container should not be above the Select-O-Spray. Cut the vinyl tubes to any convenient length that will allow the tubing to reach the bottom of the container. Drop the tubing ends with the strainers into the chemical containers. Push the other tubing ends over the chemical inlet barbs located on the sides of the unit.
III. FEED RATE ADJUSTMENT:
Mod el 606T: The chemical f eed rate is controlled by a metering tip screwed into the metering barb on the side of the unit. The feed rates can be changed by using a different size metering tip, which is available through Dema (See parts list on page 5). To select a proper size metering tip for the desired dilution ratio refer to Table 2.
Hose I.D. 3/8" 1/2" 5/8" Max. Length 15 ft. 50 ft. 100 ft.
IV. OPERATION:
A. Select-O-Spray permits the operator to select one of two chemicals or clear water rinse by opening an d closing t he a ppro pria te
valve. O nly one valve s hould b e op ened a t any time. If two valves are opened simultaneously, the injector will not induct chemical. When using a spray gun or foaming wand make sure that the gun on the end of the hose is in the full open position when inducting chemical.
V. SERVICING:
CAUTION: TURN OF F WATER SUPPLY BEFORE SERVICING.
A. If unit fails to draw chemical.
1. Is more than one valve open?
2. Is the hose too long? (See Tab le #1)
3. Is the gun or nozzle( s) sized p rop erly? (Refer to Section II B). Remove gun and/or nozzle(s) and turn on water. If the injector inducts chemical, the gun and nozzle(s) are improperly sized.
4. Is the metering tip blocked? Remove tip and clear blockage.
5. Is the hose kinked or otherwise obstructed?
6. Is the spr ay gun fully op en?
B. If unit stops dr awing chemical.
1. Is the foot str aine r clogged? Lift from drum and clean.
2. Are the sp ray nozzle(s) partially clogged? Remove and clean.
3. Is the metering tip blocked? Remove and clean.
4. Is the injector ch eck valv e clogged? Unscrew the four cover screws to take the Select-O-Spray uni t o ff t he wal l. Remo v e t h e three ball valve handles to separate the cover from the manifold. Remove the square, plastic metering knobs to inspect the check valve ball, spring and O-ring.
I-564 Pg. 1 of 5 Rev. D-34317 3/09
Page 2
DEMA MODELS 606T
INSTALLATION INSTRUCTIONS
CAUTION: WHEN SERVICING UNIT BE SURE THAT REPLACEMENT PARTS HAVE BEEN INSTALLED
ACCORDING TO DRAWING. BE CERTAIN CHECK VALVE PARTS ARE IN PLACE.
SELECT-O-SPRAY DEMA MODEL 606T
METERING TIP SELECTION CHART
FLUID DILUTION RATIOS
METERING TIPS (100-15)
Injection Rate for Viscosities Shown
Metering Tip Color
Oz/Gal Ratio Oz/Gal Ratio Oz/Gal Ratio
Tan 0.40 320-1 0.25 512-1 0.20 640-1 Orange 0.50 256-1 0.35 366-1 0.25 512-1 Turquoise 0.70 183-1 0.50 256-1 0.35 366-1 Pink 0.95 135-1 0.65 197-1 0.45 284-1 Clear 1.30 98-1 0.80 160-1 0.55 233-1 Brown 1.50 85-1 0.90 142-1 0.60 213-1 Red 1.90 67-1 1.00 128-1 0.70 183-1 White 2.20 58-1 1.30 98-1 0.80 160-1 Green 2.60 49-1 1.50 85-1 0.90 142-1 Blue 3.20 40-1 1.75 73-1 1.00 128-1 Yellow 4.85 26-1 2.25 57-1 1.10 116-1 Black 6.50 20-1 2.40 53-1 1.15 111-1 Purple 9.20 14-1 2.70 47-1 1.20 107-1 Gray 10.40 12-1 2.85 45-1 1.25 102-1 No Tip 12.80 10-1 3.50 37-1 1.55 83-1
1 cps 75 cps 200 cps
All injection ratios are based on 40 PSI inlet water pressure and a water flow rate of 2.8 GPM.
RETURNS: NO MERCHANDISE MAY BE RETURNED FOR CREDIT WITHOUT DEMA’S WRITTEN
PERMISSION. RETURN MERCHANDISE AUTHORI ZATION NUMBER RE QUIRED IN ADVANCE OF RETURN.
WARRANTY: DEMA products are warranted against defective material and workmanship under normal use and service for one
year from the date of manufacture. This limited warranty does not apply to any products which have a normal life shorter than one year or failure and damage ca use d by chemicals, corr osi on, impr op er voltage s up p ly, physical abuse, or misapplication. Rubber and synthetic rubber parts such as “o”- rings, diaphragms, squeeze tubing and gaskets ar e cons idered exp endab le and ar e not cover ed under war ranty. This war ranty is extended only to the original b uyer of DEMA products. If products a re altered or repair ed without prior ap proval of DEMA, this warranty will be void.
Defective units or parts should be returned to the factory with transportation prepaid. If inspection shows them to be defective, they will be repaired or r eplaced without charge, F.O.B. factory. DEMA assumes no liability for damages. Return merchandise authorization number, to return units for repair or replacement, must be granted in advance of return.
I-564 Pg. 2 of 5 Rev. D-34317 3/09
Page 3
CHEMICAL
VALVE #1
DEMA MODELS 606T
INSTALLATION INSTRUCTIONS
WATER
INLET
CHEMICAL VALVE #2
CLEAR
RINSE
METERING
TIP
LOCATION
WATER/CHEMICAL
SOLUTION OUTLET
(GARDEN HOSE
OUTLE T)
METERING
TIP
LOCATION
CLEAR VINYL
SUCTION TUBE
WITH FOOT STRAINER
I-564 Pg. 3 of 5 Rev. D-34317 3/09
Page 4
DEMA MODELS 606T
INSTALLATION INSTRUCTIONS
2
3
1
4
5
6
8
10
11
OPTIONAL ACCESSORIES
15
16
17
6
12
7
9
13
18 19 20
14
INL ET
VENT
21
NO. PART NO. DESCRIPTION
1 66-153 Pipe Plug w/O-Ring 2 65-100-1 Inlet Adapter Stem 3 65-10 Swivel Coupling 4 100-38 Strainer Washer 5 65-2
81-19-20
6 P203CTC Injector (exploded view shown on
7 76-2-3 Worm Screw Clamp 8 99-5-11 3/8 NPT Pipe x 5 1/5” Lg. 9 66-99-9 Elbow Hose Barb
10 63-47 3/8 NPT Inlet Adapter
Ball Valve Screw for Ball Valve Turn Knob
separate page)
NO. PART NO. DESCRIPTION
12 100-12 Vinyl Tubing ¼”I.D. x 8’ LG 13 61-107-2 Ceramic Weight 14 24-11MP Foot Strainer 15 292QD Foam Wand w/Quick Disconnect 16 40-14QD Heavy Duty Spray Gun w/Quick
Disconnect
17 40-14HD Heavy Duty Spray Gun 18 44-3 Hose (Black) 25’x ½” I.D. 19 44-3RG Hose (Red) Spring Guard 25’x ½” I.D. 20 44-3W Hose (White) 25’x ½” I.D. 21 44-89 Backflow Preventer (A.S.S.E. 1012)
11 65-18-1 3/8 NPT Outlet Adapter
I-564 Pg. 4 of 5 Rev. D-34317 3/09
Page 5
DEMA MODELS 606T
P203CTC INJECTOR BREAKDOWN
INSTALLATION INSTRUCTIONS
1
210
4
5
6
7
8
9
NO. PART NO. DESCRIPTION
1 24-67 Screw (4 Req’d.) 2 100-15- Metering Tip (Specify Color) 3 24-62-SP Check Valve Repair Kit 4 24-25S O-Ring 5 24-24P Check Valve Ball 6 24-23-2 Check Valve Spring 7 24-34-7 Check Valve Core 8 25-29S O-Ring 9 24-68 Injector Body (P203C Series)
3
NO. PART NO. DESCRIPTION
10 100-15K Metering Tip Kit
I-564 Pg. 5 of 5 Rev. D-34317 3/09
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